CN215917988U - Ultra-fine enameled product production line oiling station - Google Patents
Ultra-fine enameled product production line oiling station Download PDFInfo
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- CN215917988U CN215917988U CN202121973948.7U CN202121973948U CN215917988U CN 215917988 U CN215917988 U CN 215917988U CN 202121973948 U CN202121973948 U CN 202121973948U CN 215917988 U CN215917988 U CN 215917988U
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Abstract
The utility model discloses an oiling device for an ultra-fine enameled production line, which belongs to the technical field of cable production and manufacturing and comprises a rack and an oiling device, wherein the rack is fixedly connected with a rear guide wheel frame supporting rod and a front guide wheel frame supporting rod, a rear guide wheel frame is sleeved on the rear guide wheel frame supporting rod, a front guide wheel frame is sleeved on the front guide wheel frame supporting rod, a plurality of guide wheels are rotatably connected on the rear guide wheel frame and the front guide wheel frame respectively, the rack is fixedly connected with an oil tank, a driving motor is fixedly connected on the rack, a small gear is sleeved at the output end of the driving motor, an oiling roller is arranged on the oil tank, one end of the oiling roller is sleeved with a large gear, the small gear is meshed with the large gear, the accurate control on the thickness of an oil layer is realized, the oil layer is uniform and consistent, the automatic control on the oil level is realized by using the device, the faults such as oil shortage or lubricating oil overflow and the like of the oil tank are prevented, the continuous and stable oiling of the ultra-fine electromagnetic wire is ensured.
Description
Technical Field
The utility model belongs to the technical field of cable production and manufacturing, and particularly relates to an oil coating device for an ultra-fine enameled product line.
Background
The ultra-fine enameled wire is a basic raw material for social informatization, intellectualization and modernization, relates to multiple fields of modern economy, and has an extremely wide application range. In recent years, along with the expansion of the consumption demand of electronic products in China and the shift of international electronic manufacturing industry to China, the volume of electronic products is increasingly miniaturized, the demand of ultra-fine micro enameled wires (less than 0.03 mm) in China is continuously increased, and the realization of the automatic production of the ultra-fine micro enameled wires is of great significance.
The process flow of the ultra-fine enameled wire enamel coating is as follows: paying off → annealing → multi-pass painting → oiling → taking up, during production, the superfine wire is repeatedly painted and baked for many times, and is taken up in a take-up reel after oiling. The purpose of oiling is to increase the lubricating property of the surface of the ultra-fine enameled wire, so that the enameled wire is conveniently discharged out of a wire coil disc at a high speed when a user winds a coil at a high speed, and the condition that a paint film is damaged or the ultra-fine enameled wire is discharged and broken due to too fine wire diameter is prevented.
The thickness of the superfine electromagnetic wire lubricating oil has great influence on the performance of downstream products, and if the thickness of the superfine electromagnetic wire lubricating oil is too thick, the dipping forming is difficult, volatile matters damage related components and parts, environmental damage is caused, and the lubricating oil is not good for the health of people; when the thin coil is wound at a high speed, a paint film can be damaged, and the physical and mechanical properties of the enameled wire are influenced.
In the production process of the superfine electromagnetic wire, a dip-coating method is adopted for coating oil, namely the superfine electromagnetic wire is immersed into lubricating oil for coating the oil, the method for coating the oil cannot realize accurate control on the thickness of an oil coating layer, and particularly the influence of the speed of the vehicle and the viscosity of the lubricating oil on the thickness of the oil coating layer is large; in addition, the oil tank has no temperature control equipment, the viscosity of the lubricating oil is greatly changed along with the change of the environmental temperature, and the influence of the viscosity of the lubricating oil on the thickness of an oil layer is large. If a user finds the lubricant coating to be too thick, too thin, or uneven in use of the fine magnet wire, the lubricant may be returned, exchanged, or even interrupted from the cooperation, causing adverse effects in the user.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem of poor oiling uniformity of the existing equipment and provides an oiling device for an ultra-fine enameled product line.
In order to achieve the purpose, the utility model adopts the technical scheme that:
the utility model provides an ultramicro thin enameled wire production line oiling station, includes frame and brushing oil device, wheel carrier bracing piece and preceding wheel carrier bracing piece behind the frame fixedly connected with, the back wheel carrier has been cup jointed on the back wheel carrier bracing piece, preceding wheel carrier has been cup jointed on the preceding wheel carrier bracing piece, all rotate on back wheel carrier and the preceding wheel carrier and be connected with a plurality of guide pulley, frame fixedly connected with oil tank, fixedly connected with driving motor in the frame, driving motor's output has cup jointed the pinion, is provided with the oiling roller on the oil tank, and the gear wheel has been cup jointed to the one end of oiling roller, pinion and gear wheel mesh mutually.
And a lubricating oil inlet pipe and a lubricating oil return pipe are fixedly connected to the oil tank.
And the lubricating oil return pipe is connected with the oil return opening adjusting pipe through a thread of the oil return inner thread pipe.
And a backflow hole is formed in the oil return opening adjusting pipe.
And the oil tank is provided with an oil level sensor, a temperature sensor and a heating rod.
The oil brushing device comprises a supporting seat, an adjusting screw rod is arranged on the supporting seat, and a kraft felt is arranged on the adjusting screw rod.
Compared with the prior art, the utility model has the following beneficial effects:
the thickness of an oil layer is accurately controlled, the oil layer is uniform, the phenomena of returning and changing of the ultra-fine electromagnetic wire caused by over-thick and over-thin coating or uneven coating of lubricating oil are avoided, and the user response is good. After the device is used, the automatic control of the oil level is realized, the faults of oil shortage of an oil tank or overflow of lubricating oil and the like are prevented, and the continuous and stable oil coating of the ultra-fine electromagnetic wire is ensured.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
FIG. 2 is a cross-sectional view of A-A of FIG. 1 in accordance with an embodiment of the present invention.
FIG. 3 is a cross-sectional view of B-B of FIG. 1 in accordance with an embodiment of the present invention.
Figure number and name: 1. the device comprises a rack, 2, a rear guide wheel frame supporting rod, 3, a rear guide wheel frame, 4, a front guide wheel frame supporting rod, 5, a front guide wheel frame, 6, a guide wheel, 7, an ultra-fine enameled wire, 8, an oiling roller, 9, a driving motor, 10, a pinion, 11, a gearwheel, 12, a lubricating oil inlet pipe, 13, a lubricating oil return pipe, 14, an oil level sensor, 15, an adjusting screw rod, 16, a kraft felt, 17, a supporting seat, 18, an oil tank, 19, an oil return inner wire pipe, 20, an oil return opening adjusting pipe, 21, a return hole opening, 22, a temperature sensor, 23, a heating rod and 24 oil brushing devices.
Detailed Description
The utility model will be described in detail with reference to the drawings and specific embodiments, which are illustrative of the utility model and are not to be construed as limiting the utility model.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Example 1
As shown in fig. 1-3, the oiling device for an ultra-fine enameled wire production line comprises a frame 1 and an oil brushing device 24, wherein the frame 1 is fixedly connected with a rear guide wheel frame support rod 2 and a front guide wheel frame support rod 4, the rear guide wheel frame support rod 2 is sleeved with a rear guide wheel frame 3, the front guide wheel frame support rod 4 is sleeved with a front guide wheel frame 5, the rear guide wheel frame 3 and the front guide wheel frame 5 are both rotatably connected with a plurality of guide wheels 6, the frame 1 is fixedly connected with an oil tank 18, the frame 1 is fixedly connected with a driving motor 9, the output end of the driving motor 9 is sleeved with a pinion 10, the oil tank 18 is provided with an oiling roller 8, one end of the oiling roller 8 is sleeved with a bull gear 11, the pinion 10 is engaged with the bull gear 11, the oil tank 18 is fixedly connected with a lubricating oil inlet pipe 12 and a lubricating oil return pipe 13, the lubricating oil return pipe 13 is connected with an oil return port adjusting pipe 20 through a thread of an oil return inner thread pipe 19, the oil return opening adjusting pipe 20 is provided with a return opening 21, the oil tank 18 is provided with an oil level sensor 14, a temperature sensor 22 and a heating rod 23, the oil brushing device 24 comprises a supporting seat 17, an adjusting screw rod 15 is arranged on the supporting seat 17, a cowhide felt 16 is arranged on the adjusting screw rod 15, an oil pump of the oil supply device pumps lubricating oil in the oil tank into the oil tank 18 through an oil supply pipe and a lubricating oil inlet pipe 12 of the oil coating device, and when the oil level exceeds the return opening 21, the high lubricating oil flows back into the oil tank of the oil supply device along the return opening 21 through a lubricating oil return pipe 13. The oil level sensor 14 is composed of an oil shortage alarm sensor, a low oil level sensor and a high oil level sensor, wherein during normal operation, the oil level is between the low oil level sensor and the high oil level sensor, when the oil level is lower than the low oil level sensor, the oil supply of the oil pump of the oil supply device is triggered to start, and when the oil level is higher than the high oil level sensor, the oil pump of the oil supply device is triggered to stop, so that the oil supply is stopped. When the oil pump fails and is not supplied with oil, and the oil level is lower than the oil shortage alarm induction head, the oil shortage alarm works to alarm and informs an operator to remove the fault; when the oil level is higher than the high oil level sensor, the oil pump does not stop working due to the fault of the oil pump control device, and the oil level reaches the backflow hole 21, the lubricating oil flows back to the oil tank of the oil supply device along the lubricating oil return pipe 13, so that the lubricating oil is prevented from overflowing the oil tank 18. The height of a return hole 21 is adjusted by rotating an oil return opening adjusting pipe 20, the height of the return hole 21 is ensured to be proper, when the oil tank 18 needs to be cleaned, lubricating oil returns to the oil tank of an oil supply device along the oil return inner wire pipe 19 from a rotary oil outlet adjusting pipe 20 in the oil return inner wire pipe 19, a heating rod 23, a temperature sensor 22 and a temperature controller which are arranged in the oil tank 18 of the oil coating device form a lubricating oil temperature control system, the oil temperature is controlled in a process specified range, accurate control of the oil temperature is realized, a front guide wheel frame 5 and a rear guide wheel frame 3 in the oil coating device can respectively rotate along a rod core of a front guide wheel frame supporting rod 4 and a rear guide wheel frame supporting rod 2 to adjust the height of the guide wheel frames, so that the distance between an ultra-fine enameled wire 7 and an oil coating roller 8 is in an optimal state, a driving motor 9 in the oil coating device drives a pinion 10 when rotating, the pinion 10 drives a large gear 11, the gearwheel 11 drives the oiling roller 8 to rotate. Because the lower part of the oiling roller 8 is immersed in the lubricating oil, when the oiling roller 8 rotates, the lubricating oil is adhered to the surface of the oiling roller 8, and when the ultra-fine enameled wire 7 travels and contacts with the arc-shaped groove on the oiling roller 8, a layer of lubricating oil is coated on the surface of the ultra-fine enameled wire. The adhesion amount of the lubricating oil on the surface of the oiling roller 8 is adjusted by adjusting the rotating speed of the driving motor 9, so that the thickness of the lubricating oil coated on the ultra-fine enameled wire 7 is adjusted, and the purpose of accurately controlling the thickness of the lubricating oil is achieved. The ultramicro enameled wire 7 is coated with lubricating oil through an oiling roller 8 and then passes through an oiling device 24 to be uniformly brushed with the coated lubricating oil, adjusting screw rods 15 are arranged on a supporting seat 17 of the oiling device 24 in the oiling device, a clamping frame clamped with a kraft felt 16 is fixed between the two adjusting screw rods 15, the height of the kraft felt 16 can be adjusted by adjusting nuts on the adjusting screw rods 15 to ensure that the ultramicro enameled wire 7 and the kraft felt 16 can be well matched, so that the lubricating oil uniformly coated on the ultramicro enameled wire 7 by the kraft felt 16 is uniformly brushed, the lubricating oil uniformly coated on the ultramicro enameled wire 7 is ensured, a company transforms all the ultramicro enameled wire oiling devices on an ultramicro enameled wire production line into a patent, accurate control on the thickness of an oil layer is realized, the oil layer is uniform and consistent, and withdrawal of the ultramicro electromagnetic wire caused by over-thick, over-thin or uneven coating of the lubricating oil is not generated, The phenomenon of changing goods, the user reaction is good. After the device is used, the automatic control of the oil level is realized, the faults of oil shortage of an oil tank or overflow of lubricating oil and the like are prevented, and the continuous and stable oil coating of the ultra-fine electromagnetic wire is ensured.
The technical solutions provided by the embodiments of the present invention are described in detail above, and the principles and embodiments of the present invention are explained in the present document by using specific examples, and the descriptions of the embodiments are only used to help understanding the principles of the embodiments of the present invention.
Claims (6)
1. The utility model provides an ultra-fine enameled product production line oiling station, includes frame (1) and brushing oil device (24), its characterized in that: frame (1) fixedly connected with back guide wheel frame bracing piece (2) and preceding guide wheel frame bracing piece (4), back guide wheel frame (3) have been cup jointed on back guide wheel frame bracing piece (2), preceding guide wheel frame (5) have been cup jointed on preceding guide wheel frame bracing piece (4), all rotate on back guide wheel frame (3) and preceding guide wheel frame (5) and be connected with a plurality of guide pulley (6), frame (1) fixedly connected with oil tank (18), fixedly connected with driving motor (9) on frame (1), pinion (10) have been cup jointed to the output of driving motor (9), are provided with oiling roller (8) on oil tank (18), and gear wheel (11) have been cup jointed to the one end of oiling roller (8), pinion (10) and gear wheel (11) mesh mutually.
2. The ultra-fine enameled production line oiling device as recited in claim 1, characterized in that: and a lubricating oil inlet pipe (12) and a lubricating oil return pipe (13) are fixedly connected to the oil tank (18).
3. The ultra-fine enameled production line oiling device as recited in claim 2, characterized in that: and the lubricating oil return pipe (13) is connected with the oil return opening adjusting pipe (20) through a thread of the oil return inner thread pipe (19).
4. The ultra-fine enameled production line oiling device as recited in claim 3, characterized in that: the oil return opening adjusting pipe (20) is provided with a backflow hole (21).
5. The ultra-fine enameled production line oiling device as recited in claim 1, characterized in that: the oil tank (18) is provided with an oil level sensor (14), a temperature sensor (22) and a heating rod (23).
6. The ultra-fine enameled production line oiling device as recited in claim 5, characterized in that: the oil brushing device (24) comprises a supporting seat (17), an adjusting screw rod (15) is arranged on the supporting seat (17), and a cowhide felt (16) is arranged on the adjusting screw rod (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121973948.7U CN215917988U (en) | 2021-08-20 | 2021-08-20 | Ultra-fine enameled product production line oiling station |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121973948.7U CN215917988U (en) | 2021-08-20 | 2021-08-20 | Ultra-fine enameled product production line oiling station |
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| Publication Number | Publication Date |
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| CN215917988U true CN215917988U (en) | 2022-03-01 |
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| CN202121973948.7U Active CN215917988U (en) | 2021-08-20 | 2021-08-20 | Ultra-fine enameled product production line oiling station |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117995482A (en) * | 2024-04-07 | 2024-05-07 | 西安聚能超导线材科技有限公司 | Rapid forming and insulating method of superconducting wire |
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2021
- 2021-08-20 CN CN202121973948.7U patent/CN215917988U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117995482A (en) * | 2024-04-07 | 2024-05-07 | 西安聚能超导线材科技有限公司 | Rapid forming and insulating method of superconducting wire |
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