CN215911304U - Adjustable wire cutting machine for inductor and transformer production - Google Patents
Adjustable wire cutting machine for inductor and transformer production Download PDFInfo
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- CN215911304U CN215911304U CN202120837354.7U CN202120837354U CN215911304U CN 215911304 U CN215911304 U CN 215911304U CN 202120837354 U CN202120837354 U CN 202120837354U CN 215911304 U CN215911304 U CN 215911304U
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Abstract
The utility model discloses an adjustable wire cutting machine for inductor and transformer production, which comprises an installation plate, wherein the upper part of the installation plate is connected with a direct current motor, a winding machine, a power transfer mechanism and an adjustable positioning mechanism, the direct current motor, the winding machine, the power transfer mechanism and the adjustable positioning mechanism are sequentially connected in a transmission manner, and the top of the winding machine is provided with a counter. The outer side of the section bar guide rail is provided with scale marks, and the number of the section bar guide rails is 8. The section guide rails are distributed in an annular array. The section guide rails are connected to the power transfer mechanism through connecting blocks. The circumference of the excircle of the winding rod is changed by adjusting the position, away from the center, of the connecting positioning plate connected to the profile guide rail, so that the wires connected to the outer part of the winding rod have the same length, the error is low, and the workload is small.
Description
Technical Field
The utility model relates to the technical field of metal wire processing equipment, in particular to an adjustable wire cutting machine for producing inductors and transformers.
Background
The coil is formed by winding wires around an insulating tube in a circle, the wires are insulated from each other, and the insulating tube can be hollow and can also contain an iron core or a magnetic powder core. An inductor is a device that operates using the principle of electromagnetic induction. When current flows through a wire, a certain electromagnetic field is generated around the wire, and the wire of the electromagnetic field induces the wire in the range of the electromagnetic field. The effect on the wire itself generating the electromagnetic field, called self-induction, is that the changing current generated by the wire itself generates a changing magnetic field, which further affects the current in the wire; the effect on other conductors in this electromagnetic field range is called mutual inductance.
The wire needs to be cut to the same length before coil production, so as to facilitate subsequent processing. Often carry out the length of repeated winding back and forth between fixed distance through the manual work among the prior art and confirm the wire, this kind of mode work load is great, and degree of automation is low, and production efficiency is low, and the manufacturing cost of enterprise is higher.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an adjustable wire cutting machine for inductor and transformer production, and aims to solve the problems that the length of a lead is often determined by manually winding back and forth between fixed distances in the prior art, the workload of the method is large, the automation degree is low, the production efficiency is low, and the production cost of an enterprise is high.
In order to achieve the purpose, the utility model provides the following technical scheme:
a wire cutting machine with adjustable be used for inductor and transformer production, including the mounting panel, mounting panel upper portion is connected with direct current motor, coiling machine, power transfer mechanism and adjustable positioning mechanism, direct current motor, coiling machine, power transfer mechanism and adjustable positioning mechanism are the transmission in proper order and are connected, the coiling machine top is provided with the counter.
Further, the direct current motor, the winding machine and the counter are all electrically connected to an external power supply.
Further, the power transfer mechanism comprises a first transfer mechanism and a second transfer mechanism, the first transfer mechanism and the second transfer mechanism are connected to the mounting plate through supporting pieces, two ends of the first transfer mechanism are respectively connected with a first driving wheel and a second driving wheel, the diameter of the first driving wheel is larger than that of the second driving wheel, a third driving wheel is connected to the second transfer mechanism, the diameter of the third driving wheel is larger than that of the second driving wheel, the first driving wheel is in transmission connection with a driving wheel of a winding machine through a belt, and the second driving wheel is in transmission connection with the third driving wheel through the belt.
Furthermore, a probe is connected to the outside of the supporting piece on the lower side of the second transfer mechanism, an induction block is arranged on the surface of one side, close to the supporting piece, of the third transmission wheel, and the probe is electrically connected to the counter.
Furthermore, positioning mechanism includes the section bar guide rail, connects locating plate, wire winding pole and dog with adjustable, the section bar guide rail is outside to be connected with the connection locating plate through fastening nut, the outside welding of connection locating plate has the wire winding pole, the outside end of wire winding pole is provided with the dog.
Further, the stopper has a circular ring shape.
Further, the outer side of each section bar guide rail is provided with scale marks, the number of the section bar guide rails is 8, the section bar guide rails are distributed in an annular array mode, and the section bar guide rails are connected to the power transfer mechanism through connecting blocks.
Compared with the prior art, the utility model has the beneficial effects that:
1. the outer side of the section bar guide rail is provided with scale marks, and the number of the section bar guide rails is 8. The section guide rails are distributed in an annular array. The section guide rails are connected to the power transfer mechanism through connecting blocks. The circumference of the excircle of the winding rod is changed by adjusting the position, away from the center, of the connecting positioning plate connected to the profile guide rail, so that the wires connected to the outer part of the winding rod have the same length, the error is low, and the workload is small.
2. The winding machine and the counter are matched with each other, the number of rotating turns of the third driving wheel can be determined through the counter, so that the number of rotating turns of the winding machine is determined, the power transmitted to the third driving wheel is guaranteed to be small through the transfer of the power transfer mechanism under the driving of the direct current motor, the rotating speed of the third driving wheel is low, the personal safety of a user cannot be threatened in use, the safety degree is high, and the automation degree is high.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a rear view of the present invention;
FIG. 3 is a schematic view of the rear end 45 degree oblique overall structure of the present invention;
in the figure: the device comprises a mounting plate 1, a direct current motor 2, a winding machine 3, a counter 4, a power transfer mechanism 5, an adjustable positioning mechanism 6, a connecting block 7, a winding machine driving wheel 301, a probe 401, an induction block 402, a first transfer mechanism 501, a second transfer mechanism 502, a first driving wheel 503, a second driving wheel 504, a third driving wheel 505, a profile guide rail 601, a connecting positioning plate 602, a winding rod 603 and a stop block 604.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution:
a wire cutting machine with adjustable be used for inductor and transformer production, including mounting panel 1, its characterized in that: the upper portion of the mounting plate 1 is connected with a direct current motor 2, a winding machine 3, a power transfer mechanism 5 and an adjustable positioning mechanism 6, the direct current motor 2, the winding machine 3, the power transfer mechanism 5 and the adjustable positioning mechanism 6 are sequentially connected in a transmission mode, and a counter 4 is arranged at the top of the winding machine 3.
In the utility model, the direct current motor 2, the winding machine 3 and the counter 4 are all electrically connected to an external power supply.
In the utility model, the power transfer mechanism 5 comprises a first transfer mechanism 501 and a second transfer mechanism 502, the first transfer mechanism 501 and the second transfer mechanism 502 are both connected to the mounting plate 1 through a supporting member, two ends of the first transfer mechanism 501 are respectively connected with a first driving wheel 503 and a second driving wheel 504, the diameter of the first driving wheel 503 is larger than that of the second driving wheel 504, the second transfer mechanism 502 is connected with a third driving wheel 505, the diameter of the third driving wheel 505 is larger than that of the second driving wheel 504, the first driving wheel 503 is in transmission connection with a driving wheel 301 of a winding machine through a belt, and the second driving wheel 504 is in transmission connection with the third driving wheel 505 through a belt.
In the present invention, a probe 401 is connected to the outside of the support at the lower side of the second transfer mechanism 502, an induction block 402 is disposed on the surface of one side of the third transmission wheel 505 close to the support, and the probe 401 is electrically connected to the counter 4.
In the utility model, the adjustable positioning mechanism 6 comprises a profile guide rail 601, a connecting positioning plate 602, a winding rod 603 and a stop block 604, wherein the connecting positioning plate 602 is connected to the exterior of the profile guide rail 601 through a fastening nut, the winding rod 603 is welded to the exterior of the connecting positioning plate 602, the stop block 604 is arranged at the tail end of the exterior of the winding rod 603, and the stop block 604 is annular.
In the utility model, scale marks are arranged on the outer side of the profile guide rails 601, the number of the profile guide rails 601 is 8, the profile guide rails 601 are distributed in an annular array, and the profile guide rails 601 are connected to the power transfer mechanism 5 through connecting blocks 7.
The working principle is as follows:
when the connecting and positioning device is used, the position of the connecting and positioning plate 602 in the profile guide rail 601 is adjusted according to the length of the wire required, the position is determined according to the scale marks, and the wire is connected to the outer side of any wire winding rod 603 after the connecting and positioning plate 602 is fixed. Then, the number of turns of the winding machine 3 and the number of turns of the counter 4 which need to be calculated are set, a power supply is turned on, the winding machine 3 is driven by the direct current motor 2 through the belt pulley to rotate, the winding machine 3 reduces the rotating speed under the action of the power transfer mechanism 5 to drive the third driving wheel 505 to rotate, the counter 4 counts once every turn of the third driving wheel 505 under the matching of the probe 401 and the induction block 402, and the winding machine 3 and the direct current motor 2 automatically stop working after the set number of turns is reached. The worker only needs to cut the wires outside the wire winding rod 603 at the same position by a cutting tool to obtain the wires with fixed length.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution of the present invention and the inventive concept thereof should be covered by the scope of the present invention.
Claims (7)
1. A wire cutting machine with adjustable be used for inductor and transformer production, including mounting panel (1), its characterized in that: the winding machine is characterized in that the upper portion of the mounting plate (1) is connected with a direct current motor (2), a winding machine (3), a power transfer mechanism (5) and an adjustable positioning mechanism (6), the direct current motor (2), the winding machine (3), the power transfer mechanism (5) and the adjustable positioning mechanism (6) are sequentially connected in a transmission mode, and a counter (4) is arranged at the top of the winding machine (3).
2. The adjustable wire cutting machine for the production of inductors and transformers according to claim 1, characterized in that: the direct current motor (2), the winding machine (3) and the counter (4) are all electrically connected to an external power supply.
3. The adjustable wire cutting machine for the production of inductors and transformers according to claim 1, characterized in that: power transfer mechanism (5) are including first transfer mechanism (501) and second transfer mechanism (502), first transfer mechanism (501) and second transfer mechanism (502) all connect in mounting panel (1) through support piece, first transfer mechanism (501) both ends are connected with first drive wheel (503) and second drive wheel (504) respectively, the diameter of first drive wheel (503) is greater than the diameter of second drive wheel (504), be connected with third drive wheel (505) on second transfer mechanism (502), the diameter of third drive wheel (505) is greater than the diameter of second drive wheel (504), first drive wheel (503) are connected through the drive of drive wheel (301) transmission of belt and coiling machine, second drive wheel (504) are through belt and third drive wheel (505).
4. The adjustable wire cutting machine for the production of inductors and transformers according to claim 3, characterized in that: the outside of the supporting piece at the lower side of the second transfer mechanism (502) is connected with a probe (401), the surface of one side, close to the supporting piece, of the third transmission wheel (505) is provided with an induction block (402), and the probe (401) is electrically connected to the counter (4).
5. The adjustable wire cutting machine for the production of inductors and transformers according to claim 1, characterized in that: positioning mechanism (6) with adjustable include section bar guide rail (601), connect locating plate (602), wire winding pole (603) and dog (604), section bar guide rail (601) outside is connected with through fastening nut and connects locating plate (602), it has wire winding pole (603) to connect locating plate (602) outer weld, wire winding pole (603) outside end is provided with dog (604).
6. The adjustable wire cutting machine for the production of inductors and transformers according to claim 5, characterized in that: the stop block (604) is annular.
7. The adjustable wire cutting machine for the production of inductors and transformers according to claim 5, characterized in that: the section bar guide rail (601) outside is provided with the scale mark, 8 total section bar guide rails (601), section bar guide rail (601) are the annular array and distribute, section bar guide rail (601) all connect in power transfer mechanism (5) through connecting block (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120837354.7U CN215911304U (en) | 2021-04-22 | 2021-04-22 | Adjustable wire cutting machine for inductor and transformer production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120837354.7U CN215911304U (en) | 2021-04-22 | 2021-04-22 | Adjustable wire cutting machine for inductor and transformer production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215911304U true CN215911304U (en) | 2022-02-25 |
Family
ID=80286519
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120837354.7U Active CN215911304U (en) | 2021-04-22 | 2021-04-22 | Adjustable wire cutting machine for inductor and transformer production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215911304U (en) |
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2021
- 2021-04-22 CN CN202120837354.7U patent/CN215911304U/en active Active
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