CN215904005U

CN215904005U - Automatic device for pressurizing and shaping articulated stator core

Info

Publication number: CN215904005U
Application number: CN202122278482.5U
Authority: CN
Inventors: 赵亮; 计铭
Original assignee: Risen Shanghai Automation Technology Co ltd
Current assignee: Risen Shanghai Automation Technology Co ltd
Priority date: 2021-09-18
Filing date: 2021-09-18
Publication date: 2022-02-25
Anticipated expiration: 2031-09-18

Abstract

The utility model relates to the technical field of articulated stator core processing equipment, and particularly discloses an automatic device for pressurizing and shaping an articulated stator core, which comprises a longitudinal press, a transverse press and a base welding frame, wherein the longitudinal press is arranged on the base welding frame; the transverse press is arranged at the top end of the base welding frame, and the longitudinal press is arranged at the top end of the transverse press; the longitudinal press is used for performing longitudinal pressurization shaping work on the iron core, the transverse press is used for performing transverse pressurization shaping work on the iron core, and the base welding frame is an integral support and installation frame of the iron core pressurization shaping equipment; the longitudinal press comprises an upper mounting frame, an upper die adapter plate, a linear bearing, a press cylinder mounting plate, a longitudinal press block, a pull rod, a longitudinal oil hydraulic cylinder, a press cylinder joint and a lower mounting frame; the transverse press comprises a female die, a rear fixing plate, a male die, a traction assembly, a push plate, a floating head, a panel, a pull plate and a transverse oil hydraulic cylinder. The automatic iron core pressurizing and shaping device can realize automatic work and improve the production efficiency.

Description

Automatic device for pressurizing and shaping articulated stator core

Technical Field

The utility model relates to the technical field of articulated stator core processing equipment, in particular to an automatic device for pressurizing and shaping an articulated stator core.

Background

Most of automatic devices for pressurizing and shaping in the prior art are of a separated type, multi-station and multi-worker operation, are not pressurized enough and are not stable enough, so that the labor intensity of workers is high, and the production benefit is low.

SUMMERY OF THE UTILITY MODEL

The present invention is directed to an automatic device for pressure shaping of an articulated stator core, which solves the above-mentioned problems of the prior art.

In order to achieve the purpose, the utility model provides the following technical scheme: an automatic device for pressurizing and shaping an articulated stator core comprises a longitudinal press, a transverse press and a base welding frame; the transverse press is arranged at the top end of the base welding frame, and the longitudinal press is arranged at the top end of the transverse press; the base welding frame is an integral support and installation frame of the iron core pressurizing and shaping equipment;

the longitudinal press is used for longitudinally pressurizing and shaping the iron core and comprises an upper mounting frame, an upper die adapter plate, a linear bearing, a pressure cylinder mounting plate, a longitudinal pressing block, a pull rod, a longitudinal oil hydraulic cylinder, a pressure cylinder joint and a lower mounting frame; a pull rod is connected between the upper mounting frame and the lower mounting frame, a linear bearing is mounted on the pull rod, and the linear bearing is fixed on the pressure cylinder mounting plate; the lower mounting frame is provided with a pressure cylinder joint, and the pressure cylinder joint is connected with a longitudinal oil hydraulic cylinder; an upper die adapter plate is mounted at the bottom of the upper mounting frame, a longitudinal pressing block is arranged at the bottom end of the upper die adapter plate, and the longitudinal pressing block is arranged above the longitudinal oil hydraulic cylinder;

the transverse press is used for transversely pressurizing and shaping the iron core and comprises a female die, a rear fixing plate, a male die, a traction assembly, a push plate, a floating head, a panel, a pull plate and a transverse oil hydraulic cylinder; the panel is fixed on a base welding frame, the transverse oil hydraulic cylinder is fixed on the front side of the panel, the output end of the transverse oil hydraulic cylinder is connected with a floating head, the floating head is connected with a push plate, the push plate is fixed on a male die, one side of the male die is provided with a female die matched with the male die, and the female die is fixed on a rear fixing plate.

Preferably, the left side and the right side of the panel are both provided with a pulling plate, and the inner side of the pulling plate is provided with a traction assembly.

Preferably, the rear ends of the panel and the pulling plate are arranged between the two sets of cylinder mounting plates, and the two sets of cylinder mounting plates are respectively fixed on the left side and the right side of the top end of the base welding frame.

Preferably, the longitudinal pressing block is positioned above the female die and the male die.

Preferably, the longitudinal oil hydraulic cylinder is installed at the bottom of the base welding frame, and the lower mounting frame is installed at the bottom end of the base welding frame.

Compared with the prior art, the utility model has the beneficial effects that:

the automatic device for pressurizing and shaping the articulated stator core can solve the technical problems of diversified automatic shaping of the core form and the like in automatic systems such as a feeding and discharging unit of the core form and the form, and in practical application, the iron core is stable, reliable and free of rebounding after being shaped in any form and form, automatic work is realized, an unmanned workshop is created, manual participation is not needed in the whole process, the manual labor intensity is greatly reduced, and the production efficiency is improved.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a top view of the present invention;

FIG. 3 is a schematic diagram of the present invention in a working state;

FIG. 4 is a schematic view of the longitudinal press of the present invention;

fig. 5 is a schematic view showing a detailed structure of the transverse press according to the present invention.

In the figure: 100. a longitudinal press; 200. a transverse press; 300. a base welding frame; 101. mounting a frame; 102. an upper die adapter plate; 103. a linear bearing; 104. a pressure cylinder mounting plate; 105. longitudinal briquetting; 106. a pull rod; 107. a longitudinal oil hydraulic cylinder; 108. a pressure cylinder joint; 109. a lower mounting frame; 201. a female die; 202. a rear fixing plate; 203. a male die; 204. a traction assembly; 205. pushing the plate; 206. a floating head; 207. a panel; 208. pulling a plate; 209. and a transverse oil hydraulic cylinder.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

Referring to fig. 1-5, the present invention provides a technical solution: an automatic device for the pressure shaping of an articulated stator core comprises a longitudinal press 100, a transverse press 200 and a base welding frame 300; the transverse press 200 is arranged at the top end of the base welding frame 300, and the longitudinal press 100 is arranged at the top end of the transverse press 200; the base welding frame 300 is an integral supporting and mounting frame of the iron core pressure shaping equipment;

the longitudinal press 100 is used for performing longitudinal pressure shaping work on the iron core, and the longitudinal press 100 comprises an upper mounting frame 101, an upper die adapter plate 102, a linear bearing 103, a pressure cylinder mounting plate 104, a longitudinal pressing block 105, a pull rod 106, a longitudinal oil pressure cylinder 107, a pressure cylinder joint 108 and a lower mounting frame 109; a pull rod 106 is connected between the upper mounting rack 101 and the lower mounting rack 109, a linear bearing 103 is mounted on the pull rod 106, and the linear bearing 103 is fixed on the pressure cylinder mounting plate 104; the lower mounting bracket 109 is provided with a pressure cylinder joint 108, and the pressure cylinder joint 108 is connected with a longitudinal oil hydraulic cylinder 107; an upper die adapter plate 102 is mounted at the bottom of the upper mounting frame 101, a longitudinal pressing block 105 is arranged at the bottom end of the upper die adapter plate 102, and the longitudinal pressing block 105 is arranged above a longitudinal oil hydraulic cylinder 107;

the transverse press 200 is used for performing transverse pressure shaping work on the iron core, and the transverse press 200 comprises a female die 201, a rear fixing plate 202, a male die 203, a traction assembly 204, a push plate 205, a floating head 206, a panel 207, a pull plate 208 and a transverse oil hydraulic cylinder 209; the panel 207 is fixed on the base welding frame 300, the horizontal oil hydraulic cylinder 209 is fixed on the front side of the panel 207, the output end of the horizontal oil hydraulic cylinder 209 is connected with the floating head 206, the floating head 206 is connected with the push plate 205, the push plate 205 is fixed on the male die 203, one side of the male die 203 is provided with the female die 201 matched with the male die, and the female die 201 is fixed on the rear fixing plate 202.

Further, pull plates 208 are arranged on the left side and the right side of the panel 207, and the traction assembly 204 is mounted on the inner sides of the pull plates 208.

Further, the rear ends of the panel 207 and the pulling plate 208 are disposed between the two sets of cylinder mounting plates 104, and the two sets of cylinder mounting plates 104 are respectively fixed to the left and right sides of the top end of the base welding frame 300.

Further, the longitudinal pressing block 105 is positioned above the female die 201 and the male die 203.

Further, the longitudinal oil hydraulic cylinder 107 is installed at the bottom of the pedestal welding frame 300, and the lower mounting bracket 109 is installed at the bottom end of the pedestal welding frame 300.

The working principle is as follows: the longitudinal press 100 is responsible for longitudinally pressurizing and shaping the iron core, the transverse press 200 is responsible for transversely pressurizing and shaping the iron core, and the base welding frame 300 is an integral frame of the pressurizing and shaping equipment; the upper mounting frame 101 is an upper floating connecting component of a longitudinal press, the upper die adapter plate 102 is a connecting component between a longitudinal pressing block 105 of the longitudinal press 100 and the upper mounting frame 101, the linear bearing 103 is a sliding component, the pressing cylinder mounting plate 104 is used for fixing the linear bearing 103, the longitudinal pressing block 105 is a longitudinal pressing component shaped by an iron core, the longitudinal pressing block is made of 42CrMo, the pull rod 106 plays a role in guiding and supporting in the up-and-down sliding process of the longitudinal press 100, the longitudinal oil pressure cylinder 107 is a key component for longitudinal pressing and shaping, the pressure of the longitudinal oil pressure cylinder can reach 164.85KN, the pressing cylinder joint 108 plays a floating role for the floating head 206, and the lower mounting frame 109 is a lower floating connecting component of the longitudinal press 100.

The female die 201 is an iron core back shaping die of the transverse press 200, the rear fixing plate 202 is a transverse force-bearing mounting component of the transverse press 200, the male die 203 is an iron core front shaping die of the transverse press 200, the traction assembly 204 plays a role in pulling and traction for resetting of the transverse oil hydraulic cylinder 209, the push plate 205 is a connecting component of the transverse press 200, the floating head 206 is a transverse floating component of the transverse press 200, the panel 207 is a base mounting component of the transverse press 200, the pull plate 208 is a connecting component of the transverse press, and the pressure of the transverse oil hydraulic cylinder 209 which is a key component for transverse pressure shaping can reach 322.98 KN.

When the automatic iron core pressing and shaping device is actually used, firstly, the unshaped iron core is grabbed at the loading position of the pressing and shaping device through the robot, then the transverse press 200 starts to work to automatically extrude and pressurize the iron core, the pressure intensity of extrusion is controllable and adjustable through the hydraulic station, the longitudinal press 100 starts to work to extrude and pressurize after the transverse extrusion is in place, finally, the deformation generated by pressurizing on the iron core is the required shaping result, then, the robot blanks the iron core to the blanking frame, manual intervention is not needed in the whole process, and the operation is completely and automatically completed.

It is worth noting that: the whole device realizes control to the device through the controller, and the controller is common equipment and belongs to the existing mature technology, and the electrical connection relation and the specific circuit structure of the controller are not repeated herein.

The preferable model of the transverse pressure oil cylinder is as follows: CJT210C-FA100A270-AND-EK-10 with cylinder diameter of 100 mm; the preferable models of the longitudinal pressure oil cylinder are as follows: CJT210C-FB140A100-AND-EK-10 with cylinder diameter of 140 mm; the working pressure of the two oil cylinders can reach 21MPa, the thrust of the oil cylinders can reach 164.85KN and 322.98KN respectively, one hydraulic pump is used for driving the two oil cylinders, a driving motor 11kW is arranged, a 150L oil tank is arranged, air cooling heat dissipation is adopted for oil temperature cooling, the range of the working pressure is adjustable within 3-21 MPa, and therefore the shaping operation for reaching the iron core is simple, and the effect is obvious.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. An automatic device for the pressure shaping of an articulated stator core is characterized in that: comprises a longitudinal press (100), a transverse press (200) and a base welding frame (300); the transverse press (200) is arranged at the top end of the base welding frame (300), and the longitudinal press (100) is arranged at the top end of the transverse press (200); the base welding frame (300) is an integral supporting and mounting frame of the iron core pressurizing and shaping equipment;

the longitudinal press (100) is used for longitudinally pressurizing and shaping the iron core, and the longitudinal press (100) comprises an upper mounting frame (101), an upper die adapter plate (102), a linear bearing (103), a press cylinder mounting plate (104), a longitudinal press block (105), a pull rod (106), a longitudinal oil hydraulic cylinder (107), a press cylinder joint (108) and a lower mounting frame (109); a pull rod (106) is connected between the upper mounting rack (101) and the lower mounting rack (109), a linear bearing (103) is mounted on the pull rod (106), and the linear bearing (103) is fixed on the pressure cylinder mounting plate (104); a press cylinder joint (108) is installed on the lower mounting frame (109), and the press cylinder joint (108) is connected with a longitudinal oil hydraulic cylinder (107); an upper die adapter plate (102) is mounted at the bottom of the upper mounting frame (101), a longitudinal pressing block (105) is arranged at the bottom end of the upper die adapter plate (102), and the longitudinal pressing block (105) is arranged above a longitudinal oil hydraulic cylinder (107);

the transverse press (200) is used for transversely pressurizing and shaping the iron core, and the transverse press (200) comprises a female die (201), a rear fixing plate (202), a male die (203), a traction assembly (204), a push plate (205), a floating head (206), a panel (207), a pull plate (208) and a transverse oil hydraulic cylinder (209); the panel (207) is fixed on the base welding frame (300), the horizontal oil hydraulic cylinder (209) is fixed on the front side of the panel (207), the output end of the horizontal oil hydraulic cylinder (209) is connected with a floating head (206), the floating head (206) is connected with a push plate (205), the push plate (205) is fixed on a male die (203), a female die (201) matched with the male die (203) is arranged on one side of the male die (203), and the female die (201) is fixed on a rear fixing plate (202).

2. The automated apparatus for the pressure sizing of an articulated stator core of claim 1, wherein: the left side and the right side of the panel (207) are both provided with pull plates (208), and the inner sides of the pull plates (208) are provided with traction assemblies (204).

3. The automated apparatus for the pressure sizing of an articulated stator core of claim 1, wherein: the rear ends of the panel (207) and the pulling plate (208) are arranged between the two sets of pressure cylinder mounting plates (104), and the two sets of pressure cylinder mounting plates (104) are respectively fixed at the left side and the right side of the top end of the base welding frame (300).

4. The automated apparatus for the pressure sizing of an articulated stator core of claim 1, wherein: the longitudinal pressing block (105) is positioned above the female die (201) and the male die (203).

5. The automated apparatus for the pressure sizing of an articulated stator core of claim 1, wherein: the longitudinal oil hydraulic cylinder (107) is installed at the bottom of the base welding frame (300), and the lower installation frame (109) is installed at the bottom end of the base welding frame (300).