CN215898801U

CN215898801U - Automatic pulping machine

Info

Publication number: CN215898801U
Application number: CN202120521431.8U
Authority: CN
Inventors: 凌明
Original assignee: SHANGHAI YUEDONG INDUSTRIAL CO LTD
Current assignee: SHANGHAI YUEDONG INDUSTRIAL CO LTD
Priority date: 2021-03-12
Filing date: 2021-03-12
Publication date: 2022-02-25
Anticipated expiration: 2031-03-12

Abstract

The utility model belongs to the field of food processing machinery, and particularly relates to an automatic pulping machine. The utility model relates to an automatic pulping machine, which comprises a feeding mechanism, a pulping mechanism, a pulp-residue separation basket, a pulp receiving mechanism, a workbench and a pressure-stabilizing water feeding mechanism. The feeding mechanism can push materials into the pulping machine at a constant speed, the spiral pushing rod pushes the materials uniformly in the working process of the pulping machine, material accumulation is avoided, the discharging speed is increased, the operation is simple, and meanwhile, the ground materials are uniform and fine in quality due to uniform pushing. The water inlet system of the pulping machine can keep stable and continuous water inflow, the feeding quantity of materials and water in accurate proportioning is ensured, and meanwhile, the pulping machine is matched to push the materials and the water into the pulping machine at a constant speed, so that the ground pulp has proper concentration and mellow taste.

Description

Automatic pulping machine

Technical Field

The utility model belongs to the field of food processing machinery, and particularly relates to an automatic pulping machine.

Background

In daily life, people have increasingly greater demands on soybean milk and derivatives thereof and have increasingly higher requirements on quality of the soybean milk. However, most of the existing soybean milk machines adopt the blade to crush the bean materials, but the original taste of the soybean milk is not easy to be kept.

Although the prior art also has a soymilk grinder for grinding into soymilk, the feeding is uneven, which affects the grinding efficiency and quality, and simultaneously, the water inflow in the grinding process can not be automatically controlled, thus the optimal use effect can not be achieved.

Disclosure of Invention

The utility model aims to provide an automatic pulping machine to solve the problems.

In order to achieve the purpose, the specific technical scheme of the automatic pulping machine is as follows: an automatic pulping machine comprises a feeding mechanism, a pulping mechanism, a pulp-residue separating basket, a pulp receiving mechanism, a workbench and a pressure-stabilizing water feeding mechanism;

the feeding mechanism 1 is used for feeding at a constant speed and comprises: the device comprises a hopper, a bean material pushing mechanism and a constant-speed driving mechanism; the hopper is used for temporarily storing bean materials; the bean material pushing mechanism is connected with the constant-speed driving mechanism; the bean material pushing mechanism consists of a spiral blade shaft and a conveying pipeline, and the spiral blade shaft and the horizontal section of the conveying pipeline are coaxially arranged;

the pulping mechanism consists of an installation cover plate, an upper pulping grinding wheel adjusting mechanism and a lower pulping grinding wheel; the mounting cover plate sealing cover is arranged on a container of the pulp receiving mechanism and is used as a mounting base plate and a pulp outlet of the upper pulping grinding wheel adjusting mechanism; the upper grinding wheel adjusting mechanism consists of a hollow tubular adjusting pipe, an upper grinding wheel, an adjusting spring and an adjusting handle, wherein the upper grinding wheel is fixed at the lower end of the hollow tubular adjusting pipe and is used for conveying bean materials between the upper grinding wheel and the lower grinding wheel to be adjusted for grinding; the hollow tubular adjusting pipe penetrates through the adjusting spring, the mounting hole in the mounting cover plate and the screw hole in the adjusting handle from bottom to top respectively, and the handle is adjusted according to the grinding requirement to realize the adjustment of the grinding force of the soybean milk machine; the lower pulping grinding wheel is arranged at the bottom position in the pulp-residue separation basket and is fixedly connected with a driving mechanism of the lower grinding wheel in the pulp receiving mechanism;

the soybean milk receiving mechanism 4 is used for receiving soybean milk and driving the lower grinding wheel to rotate at a high speed; the mortar discharging device comprises a container, a motor connecting disc, a lower grinding wheel driving mechanism and a mortar outlet; the container is used for receiving soybean milk; the lower grinding wheel is arranged at the bottom in the pulp-residue separation basket, coaxially fixed on the motor connecting disc and fixedly connected by a lower grinding wheel driving mechanism; the slurry outlet is positioned at the bottom of the container.

And the upper grinding wheel and the lower grinding wheel are coaxially matched in a grinding way.

One side of the mounting cover plate is provided with a slag outlet, and the pulp slag passes through the slag outlet and is screwed out of the pulping machine under the action of centrifugal force.

A layer of filter screen can be laid on the inner side of the pulp-residue separation basket for increasing the filtering precision.

The pulping machine further comprises a pressure-stabilizing water feeding mechanism, and the constant-pressure water feeding mechanism is arranged above the feeding mechanism.

The pressure stabilizing and water feeding mechanism comprises a water inlet pipe, a water pump, a water storage and pressure stabilizing barrel, an electromagnetic valve, a pressure reducing valve and a flow valve; the water pump, the water storage pressure stabilizing barrel, the electromagnetic valve, the pressure reducing valve and the flow valve are sequentially arranged on the water inlet pipeline.

The water inlet pressure of the water inlet is 0.5-4 kg, and the working pressure of the water pump is 3-4 kg.

The water storage capacity of the water storage pressure stabilizing barrel is 5L.

The pressure reducing valve reduces the water pressure to kilogram for stable water supply.

The utility model has the following advantages:

the utility model has the advantages that: a stable water inlet system is added, so that stable and continuous water inflow can be maintained; the material and water are pushed into the pulping mechanism at a constant speed, and the feeding amount of the material and the water is accurately matched. Meanwhile, the material is ground uniformly and finely by matching with the pulping machine provided by the utility model, the ground slurry has proper concentration and mellow taste.

Drawings

FIG. 1 is a schematic view of a portion of the refiner of the present invention;

FIG. 2 is a cross-sectional view of the pusher assembly of the automatic refiner of the present invention;

FIG. 3 is a schematic view of the automatic refiner of the present invention;

FIG. 4 is a schematic structural view of a water supply system of the automatic refiner of the present invention;

Detailed Description

In order to better understand the objects, structure and function of the present invention, an automatic refiner of the present invention will be described in further detail with reference to the accompanying drawings.

As shown in fig. 1-2, the automatic pulping machine of the utility model comprises a feeding mechanism 1, a pulping mechanism 2, a pulp-residue separation basket 3, a pulp receiving mechanism 4, a workbench 5 and a pressure-stabilizing water feeding mechanism 6.

The feeding mechanism 1 includes: the soybean milk grinder comprises a hopper 11, a soybean material pushing mechanism 12 and a constant-speed driving mechanism 13, and is used for pushing soaked soybean materials into a grinding mechanism 2; the hopper 11 is used for temporarily storing bean materials; the bean material pushing mechanism 12 is in driving connection with the constant-speed driving mechanism 13; the bean material pushing mechanism 12 is composed of a spiral blade shaft 121 and a conveying pipeline 121, and the spiral blade shaft 121 and the horizontal section of the conveying pipeline 2 are coaxially arranged. When the uniform-speed driving mechanism 13 rotates, the spiral blade shaft 121 pushes the bean material to be conveyed forwards at a uniform speed.

The pulping mechanism 2 comprises an installation cover plate 21 of the pulping mechanism 4, an upper pulping grinding wheel adjusting mechanism 22 and a lower grinding wheel 23. The mounting cover plate 21 is used for covering the pulp receiving mechanism 4 and is also used for mounting the upper grinding wheel adjusting mechanism 22. The upper grinding wheel adjusting mechanism 22 is composed of a hollow tubular adjusting pipe 221, an upper grinding wheel 222, an adjusting spring 223 and an adjusting handle 224, wherein the upper grinding wheel 222 is fixed at the lower end of the hollow tubular adjusting pipe 221 and is used for conveying bean materials and adjusting the grinding force between the upper grinding wheel and the lower grinding wheel. The hollow tubular adjusting pipe 221 penetrates through the adjusting spring 223, the mounting hole in the mounting cover plate 21 and the screw hole in the adjusting handle 224 from bottom to top respectively, the handle 224 is adjusted according to the grinding requirement, and the grinding force of the soymilk machine is adjusted, so that the soymilk meets the requirement of taste. The lower grinding wheel 23 is arranged at the bottom of the pulp-residue separation basket 3 and is connected with a driving mechanism in the pulp receiving mechanism 4.

The slurry receiving mechanism 4 comprises a container 41, a motor connecting disc 42, a lower grinding wheel driving mechanism 43 and a slurry outlet 44. A slag outlet 211 is formed in the side surface of the end cover 21 and used for automatically discharging bean dregs after the bean dregs are dried; the container 41 is used for containing soybean milk; the lower grinding wheel 23 is arranged at the bottom of the pulp-residue separation basket 3 and coaxially fixed on the motor connecting disc 42. The outlet 44 is located at the bottom of the container 41.

As shown in fig. 3-4, the workbench 5 is further provided with various additional devices, including a first power box 51, a second power box 52, a pulp cooker 53, a slag receiving barrel 54 and a pulp barrel cabinet 55. The bean material driving mechanism 13 is positioned in the first power box 51, and the lower grinding wheel driving mechanism 43 is arranged in the No. 2 power box. The output rotation speed of the first power box 51 of the present invention is 80 rpm; the output speed of the second power box 52 is 2800 rpm.

The working principle of the automatic pulping machine of the utility model is as follows: when the motor in the first power box is started, the materials are poured into the hopper 11. When the pushing mechanism 12 is driven, the material sequentially passes through the material opening and the hollow tubular adjusting pipe 221, and reaches between the upper grinding wheel 224 and the lower grinding wheel 23. And finally, under the combined action of the bean material lower grinding wheel 23 and the upper grinding wheel 224, soybean milk and bean dregs are produced.

Meanwhile, the soybean milk and the bean dregs are automatically separated because the soybean milk and the bean dregs are centrifugally desized because the soybean milk and the bean dregs separating basket 3 and the lower grinding wheel driving mechanism are fixedly arranged through the motor connecting disc 42 and the rotating speed is as high as 2800 revolutions per minute. The desized dry slurry slag moves upwards and is thrown out through a slag outlet 211 under the action of centrifugal force; at the same time, the slurry flows out through the slurry outlet 44 in the container 41.

In order to obtain the slurry with finer taste, a filter screen with smaller aperture can be paved on the inner layer of the slurry-residue separation basket 3.

The automatic pulping machine of the utility model is characterized in that: the automatic material pushing device on the pulping machine has the advantages that the material pushing is uniform in the working process, the material accumulation is avoided, the blanking speed is accelerated, the operation is simple, and meanwhile, the material is fully, uniformly and finely ground due to the uniform material pushing.

The pushing mechanism 12 in the feeding mechanism 1 is detachably connected with the bean material driving mechanism 13, so that the pulping machine is prevented from shaking.

The pulp boiler 53 is provided on the pulp receiving port side of the refining mechanism 44 at a height not higher than the bottom of the pulp receiving port so that the pulp can smoothly flow into the pulp boiler 53.

The residue receiving barrel 54 is placed above the milk barrel cabinet 55, and the soybean milk driving mechanism 13 is arranged above the residue receiving barrel 54.

The mounting cover plate 21 of the pulping mechanism 2 has the functions of; a cover plate for the vessel 41 for mounting the refining means 2 for providing a slag outlet. Therefore, firstly, the mounting cover plate 21 and the container 41 are mutually matched precisely to form a sealing structure; secondly, the mounting cover plate is also used as a base plate of the pulping mechanism 2; and thirdly, a slag outlet is arranged.

The slag notch links to each other with connecing the sediment bucket through the pipeline of slagging tap, the pipeline main part of slagging tap designs in first headstock 51, and it passes the lateral wall and the bottom of first headstock 51, with connect sediment bucket 54 to link to each other.

The automatic pulping machine is also provided with a pressure-stabilizing water supply mechanism 6; the water feeding system 6 is arranged above the feeding mechanism 1 of the pulping machine.

The pressure-stabilizing water supply mechanism 6 comprises a water inlet pipe 61, a water pump 62, a water storage pressure-stabilizing barrel 63, an electromagnetic valve 64, a pressure reducing valve 65 and a flow valve 66. Wherein, the water pump 62, the water storage pressure stabilizing barrel 63, the electromagnetic valve 64, the pressure reducing valve 65 and the flow valve 66 are arranged on the pipeline of the water inlet pipe 61 in sequence. The water inlet pressure of the water inlet is 0.5-4 kg, and the working pressure of the water pump is 3-4 kg; the water storage capacity of the water storage pressure stabilizing barrel is 5L; the pressure reducing valve reduces the water pressure to 2 kilograms for stable water supply.

The materials, taking soybeans as an example: the automatic pulping machine has the following working process: the soaked soybeans are added into a hopper, a starting switch of a first power box is pressed, and a soybean material driving mechanism 13, a lower pulping grinding wheel 23 and a water feeding system of a pulping machine work simultaneously. The soybeans and water are uniformly fed into a pulp grinder for grinding by a spiral material pushing rod according to a specific proportion. The ground pulp residue and the pulp liquid are separated from the grinding wheel and reach a pulp residue separation basket 3 rotating at a high speed; under the action of a blade separation basket rotating at a high speed, the pulp and the slag are dehydrated and separated; the slurry slag is thrown out through a slurry slag port and enters a slag receiving barrel; the milk liquid flows into the milk receiving container and flows into the milk boiling barrel through the milk outlet for boiling the milk.

Claims

1. An automatic pulping machine comprises a feeding mechanism (1), a pulping mechanism (2), a pulp-residue separation basket (3), a pulp receiving mechanism (4), a workbench (5) and a pressure-stabilizing water feeding mechanism (6); the method is characterized in that:

the feeding mechanism (1) is used for feeding at a constant speed and comprises: the device comprises a hopper (11), a bean material pushing mechanism (12) and a constant-speed driving mechanism (13); the hopper (11) is used for temporarily storing bean materials; the bean material pushing mechanism (12) is connected with the constant-speed driving mechanism (13); the bean material pushing mechanism (12) is composed of a spiral blade shaft (121) and a conveying pipeline (122), and the spiral blade shaft (121) and the horizontal section of the conveying pipeline (122) are coaxially arranged;

the pulping mechanism (2) consists of an installation cover plate (21), an upper pulping grinding wheel adjusting mechanism (22) and a lower pulping grinding wheel (23); the mounting cover plate (21) is sealed on a container (41) of the pulp receiving mechanism (4) and is used as a mounting base plate and a pulp outlet of the upper pulping grinding wheel adjusting mechanism (22); the upper grinding wheel adjusting mechanism (22) is composed of a hollow tubular adjusting pipe (221), an upper grinding wheel (222), an adjusting spring (223) and an adjusting handle (224), wherein the upper grinding wheel (222) is fixed at the lower end of the hollow tubular adjusting pipe (221) and is used for conveying bean materials between the upper grinding wheel and the lower grinding wheel to be adjusted for grinding; the hollow tubular adjusting pipe (221) penetrates through the adjusting spring (223), the mounting hole in the mounting cover plate (21) and the screw hole in the adjusting handle (224) from bottom to top respectively, and the handle (224) is adjusted according to the grinding requirement, so that the grinding force of the soybean milk machine is adjusted; the lower grinding wheel (23) is arranged at the bottom position in the pulp-residue separation basket (3) and is fixedly connected with a driving mechanism of the lower grinding wheel in the pulp receiving mechanism (4);

the soybean milk receiving mechanism (4) is used for receiving soybean milk and driving the lower grinding wheel to rotate at a high speed; the mortar feeding device comprises a container (41), a motor connecting disc (42), a lower grinding wheel driving mechanism (43) and a mortar outlet (44); the container (41) is used for receiving soybean milk; the lower grinding wheel (23) is arranged at the bottom in the pulp-residue separation basket (3), coaxially fixed on a motor connecting disc (42) and fixedly connected by a lower grinding wheel driving mechanism (43); the slurry outlet (44) is positioned at the bottom of the container (41).

2. An automatic refiner as claimed in claim 1, wherein: the upper grinding wheel (222) and the lower grinding wheel (23) are in coaxial grinding fit.

3. An automatic refiner as claimed in claim 1, wherein: one side of installation apron (21) has slag notch (211), and the thick liquid sediment passes through under the effect of centrifugal force the fiberizer is screwed out to the slag notch.

4. An automatic refiner as claimed in claim 1, wherein: a layer of filter screen can be paved on the inner side of the pulp-residue separation basket (3) for increasing the filtering precision.

5. An automatic refiner as claimed in claim 1, wherein: the pressure-stabilizing water supply mechanism (6) also comprises a water inlet pipe (61), a water pump (62), a water storage pressure-stabilizing barrel (63), an electromagnetic valve (64), a pressure reducing valve (65) and a flow valve (66); the water pump (62), the water storage pressure stabilizing barrel (63), the electromagnetic valve (64), the pressure reducing valve (65) and the flow valve (66) are sequentially arranged on a pipeline of the water inlet pipe (61).

6. An automatic refiner according to claim 5, characterized in that: the water inlet pressure of the water inlet pipe (61) is 0.5-4 kg, and the working pressure of the water pump is 3-4 kg.

7. An automatic refiner according to claim 5, characterized in that: the water storage pressure stabilizing barrel (63) is 5L in water storage capacity.

8. An automatic refiner according to claim 5, characterized in that: the pressure reducing valve reduces the water pressure to 2 kilograms for stable water supply.