CN215895312U - Detection system of water pump controller - Google Patents
Detection system of water pump controller Download PDFInfo
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- CN215895312U CN215895312U CN202122042284.9U CN202122042284U CN215895312U CN 215895312 U CN215895312 U CN 215895312U CN 202122042284 U CN202122042284 U CN 202122042284U CN 215895312 U CN215895312 U CN 215895312U
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Abstract
The utility model discloses a detection system of a water pump controller, which belongs to the technical field of water pump detection, and comprises a high-temperature box body, a low-temperature box body, a first three-way joint, a first electromagnetic valve arranged between the first end of the first three-way joint and the liquid outlet of the high-temperature box body, a second electromagnetic valve arranged between the second end of the first three-way joint and the liquid outlet of the low-temperature box body, a second three-way joint, a third electromagnetic valve arranged between the first end of the second three-way joint and the liquid return port of the high-temperature box body, a fourth electromagnetic valve arranged between the second end of the second three-way joint and the liquid return port of the low-temperature box body, wherein the third end of the second three-way joint is communicated with the third end of the first three-way joint, and the water pump controller is arranged between the second three-way joint and the first three-way joint. The utility model realizes the detection of the water pump controller in the high and low temperature impact use scene, thereby finding the weakness and the deficiency of the water pump controller and facilitating the design and the improvement of the subsequent water pump controller.
Description
Technical Field
The utility model relates to the technical field of water pump detection, in particular to a detection system of a water pump controller.
Background
The water pump controller for the vehicle is used for controlling the opening and closing of the water pump, and when the water pump is opened, fluid in the pipeline can be driven to flow. The working environment of the water pump controller has the possibility of rapid change, so the working condition of the water pump controller under high and low temperature impact needs to be detected, namely, the water pump controller needs to be subjected to high and low temperature impact test.
In the prior art, the quality detection process of the water pump controller comprises the following steps: the water pump controller obtains the instruction by generating a water pump opening instruction and a rotating speed, and sends the water pump opening instruction and the rotating speed obtaining instruction to the water pump controller, so that the water pump controller controls the water pump to operate according to the water pump opening instruction and feeds back the actual rotating speed of the water pump, receives the actual rotating speed of the water pump, and displays the target rotating speed and the actual rotating speed of the water pump, and therefore detection personnel can judge whether the water pump controller works normally. However, the detection method cannot realize the detection of the water pump controller in the high and low temperature impact use scene, that is, cannot realize the detection of the service life of the water pump controller in the high and low temperature impact use scene, and in the prior art, there are only detection systems and detection methods for detecting the water pump controller in the high and low temperature impact use scene.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a detection system of a water pump controller, which realizes the detection of the water pump controller in a high-low temperature impact use scene, can further find the weakness and the deficiency of the water pump controller and is convenient for the design and the improvement of a subsequent water pump controller.
As the conception, the technical scheme adopted by the utility model is as follows:
a detection system for a water pump controller, comprising:
the high-temperature box body is used for containing liquid, and the temperature of the liquid in the high-temperature box body is in a first temperature range;
the low-temperature box body is used for containing liquid, and the temperature of the liquid in the low-temperature box body is in a second temperature range;
a first three-way joint, wherein a first end of the first three-way joint is communicated with the liquid outlet of the high-temperature box body, a first electromagnetic valve is arranged between the first end of the first three-way joint and the liquid outlet of the high-temperature box body, a second end of the first three-way joint is communicated with the liquid outlet of the low-temperature box body, and a second electromagnetic valve is arranged between the second end of the first three-way joint and the liquid outlet of the low-temperature box body;
the first end of the second three-way joint is communicated with the liquid return port of the high-temperature box body, a third electromagnetic valve is arranged between the first end of the second three-way joint and the liquid return port of the high-temperature box body, the second end of the second three-way joint is communicated with the liquid return port of the low-temperature box body, a fourth electromagnetic valve is arranged between the second end of the second three-way joint and the liquid return port of the low-temperature box body, the third end of the second three-way joint is communicated with the third end of the first three-way joint, and the detected water pump controller is arranged between the third end of the second three-way joint and the third end of the first three-way joint.
Optionally, the water pump controller further comprises an upper computer, wherein the upper computer is in communication connection with the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve and the fourth electromagnetic valve, and is used for controlling the working state of the water pump controller and receiving a working signal sent by the water pump controller, and controlling the opening and closing of the first electromagnetic valve, the opening and closing of the second electromagnetic valve, the opening and closing of the third electromagnetic valve and the opening and closing of the fourth electromagnetic valve according to the working signal and the detection requirement.
Optionally, the system further comprises a liquid level balancing device, wherein the liquid level balancing device comprises a communicating pipeline and a fifth electromagnetic valve arranged on the communicating pipeline, one end of the communicating pipeline is communicated with the bottom end of the high-temperature box body, and the other end of the communicating pipeline is communicated with the bottom end of the low-temperature box body;
the fifth electromagnetic valve is configured to be opened when the difference between the height of the liquid in the high-temperature box body and the height of the liquid in the low-temperature box body is larger than a preset liquid difference, so that the high-temperature box body is communicated with the low-temperature box body, and the purpose of liquid level balance is achieved.
Optionally, the liquid feeding device further comprises a liquid feeding device, the liquid feeding device comprises a liquid feeding box body, a third three-way joint, a sixth electromagnetic valve and a seventh electromagnetic valve, a first end of the third three-way joint is communicated with the liquid feeding box body, a second end of the third three-way joint is communicated with the high-temperature box body, the sixth electromagnetic valve is arranged between the second end of the third three-way joint and the high-temperature box body, a third end of the third three-way joint is communicated with the low-temperature box body, and the seventh electromagnetic valve is arranged between the third end of the third three-way joint and the low-temperature box body;
the sixth electromagnetic valve is configured to be opened when the height of the liquid in the high-temperature box body is lower than a first liquid level lower limit, so that the liquid in the liquid adding box body is added to the high-temperature box body; the seventh electromagnetic valve is configured to be opened when the liquid level in the low-temperature box body is lower than the second liquid level lower limit, so that the liquid in the liquid adding box body is added to the low-temperature box body.
Optionally, the heating device further comprises a heating assembly, wherein the heating assembly is arranged in the high-temperature box body and used for heating the liquid in the high-temperature box body, or the heating assembly is communicated with the high-temperature box body and used for obtaining the liquid in the high-temperature box body, heating the liquid and then conveying the liquid to the high-temperature box body.
Optionally, the cooling system further comprises a high-temperature cooling device, the high-temperature cooling device comprises a first hydraulic pump and a plurality of first coolers, and the high-temperature box, the first hydraulic pump and the first coolers form a first cooling loop, the first hydraulic pump is used for driving the liquid in the first cooling loop to flow, and the first coolers are used for cooling the liquid in the first cooling loop.
Optionally, the cooling system further comprises a low-temperature cooling device, the low-temperature cooling device comprises a second hydraulic pump and a plurality of second coolers, the low-temperature box, the second hydraulic pump and the plurality of second coolers form a second cooling loop, the second hydraulic pump is used for driving liquid in the second cooling loop to flow, and the second coolers are used for cooling liquid in the second cooling loop.
Optionally, a first flow sensor is respectively arranged between the third electromagnetic valve and the liquid return port of the high-temperature box body, and between the fourth electromagnetic valve and the liquid return port of the low-temperature box body.
The utility model has at least the following beneficial effects:
the detection system of the water pump controller provided by the utility model has the advantages that the high-temperature box body, the first electromagnetic valve, the first three-way joint, the water pump controller, the second three-way joint and the third electromagnetic valve form a high-temperature loop so as to simulate the use condition of the water pump controller in a high-temperature scene, the low-temperature box body, the second electromagnetic valve, the first three-way joint, the water pump controller, the second three-way joint and the fourth electromagnetic valve form a low-temperature loop so as to simulate the use condition of the water pump controller in a low-temperature scene, the high-temperature liquid and the low-temperature liquid can alternately flow through the water pump controller by controlling the intermittent opening and closing of the four electromagnetic valves, the high-temperature liquid and the low-temperature liquid sequentially flow through the water pump controller once can be called as one-time circulation, the circulation times can be set to be 3000 times, and the water pump controller is determined to be unqualified when the water pump controller fails within 3000 times, if the frequency exceeds 3000 times, the water pump controller is not abnormal or damaged, the water pump controller is determined to be qualified, the detection of the water pump controller in a high-low temperature impact use scene is realized, the weakness and the deficiency of the water pump controller can be further found, and the design and the improvement of a subsequent water pump controller are facilitated.
Drawings
FIG. 1 is a schematic diagram of a detection system for a water pump controller provided by an embodiment of the utility model;
fig. 2 is a flowchart of a detection method of a water pump controller according to an embodiment of the present invention.
In the figure:
1. a high temperature box body; 2. a low temperature box body; 3. a first three-way joint; 31. a first end; 32. a second end; 33. a third end; 4. a first solenoid valve; 5. a second solenoid valve; 6. a second three-way joint; 61. a first port; 62. a second port; 63. a third port; 7. a third electromagnetic valve; 8. a fourth solenoid valve; 9. a communicating pipeline; 10. a fifth solenoid valve; 11. a liquid adding box body; 12. a third three-way joint; 121. an inlet end; 122. a first outlet end; 123. a second outlet end; 13. a sixth electromagnetic valve; 14. a seventh electromagnetic valve; 15. a first hydraulic pump; 16. a first cooler; 17. a second hydraulic pump; 18. a second cooler; 19. a first flow sensor; 20. a first manual valve; 21. a second manual valve; 22. a temperature controller; 23. a third manual valve; 24. a fourth manual valve; 25. a fifth manual valve; 26. a second flow sensor; 27. a third flow sensor;
100. a water pump controller.
Detailed Description
In order to make the technical problems solved, the technical solutions adopted and the technical effects achieved by the present invention clearer, the technical solutions of the present invention are further described below by way of specific embodiments with reference to the accompanying drawings. It is to be understood that the specific embodiments described herein are merely illustrative of the utility model and are not limiting of the utility model. It should be further noted that, for the convenience of description, only some but not all of the elements associated with the present invention are shown in the drawings.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection or a removable connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example one
This embodiment provides a water pump controller's detecting system for detect water pump controller, can realize the test to water pump controller under high low temperature impact scene, be convenient for discover the problem that the pump controller appears more easily in the use.
As shown in fig. 1, the detection system of the water pump controller includes a high temperature box 1, a low temperature box 2, a first three-way joint 3, a first solenoid valve 4, a second solenoid valve 5, a second three-way joint 6, a third solenoid valve 7, and a fourth solenoid valve 8.
The high-temperature box body 1 is used for containing high-temperature liquid, and the temperature of the liquid in the high-temperature box body 1 is within a first temperature range. The liquid in the high temperature tank 1 is used to flow through the water pump controller 100 to simulate the operation of the water pump controller 100 in a high temperature environment. Alternatively, the liquid in the high temperature tank 1 may be a cooling liquid. In some embodiments, the first temperature range is exemplified by 100 degrees celsius or more. The high temperature box body 1 is provided with a plurality of liquid outlets and a plurality of liquid return ports.
The low temperature box 2 is used for containing low temperature liquid, and the temperature of the liquid in the low temperature box 2 is in a second temperature range. The liquid in the cryogenic tank 2 is used to flow through the pump controller 100 to simulate the operation of the pump controller 100 in a cryogenic environment. Alternatively, the liquid inside the cryogenic tank 2 may be a cooling liquid. In some embodiments, the maximum value of the second temperature range is less than the minimum value of the first temperature range, i.e. the temperature of the liquid in the low temperature tank 2 is lower than the temperature of the liquid in the high temperature tank 1. In some embodiments, the second temperature range is exemplified by-30 to 30 degrees Celsius. The low temperature box body 2 is provided with a plurality of liquid outlets and a plurality of liquid return ports.
Referring to fig. 1, a first end 31 of the first three-way joint 3 is communicated with a liquid outlet of the high temperature box 1, so that the high temperature liquid in the high temperature box 1 can flow to the first three-way joint 3 through the liquid outlet, and the first electromagnetic valve 4 is communicated between the first end 31 of the first three-way joint 3 and the liquid outlet of the high temperature box 1. When the first electromagnetic valve 4 is opened, the high-temperature liquid in the high-temperature box body 1 can flow to the first end 31 of the first three-way joint 3; when the first electromagnetic valve 4 is closed, the high-temperature liquid in the high-temperature box 1 cannot flow to the first end 31 of the first three-way joint 3. The second end 32 of the first three-way joint 3 is communicated with the liquid outlet of the low-temperature box body 2, and the second electromagnetic valve 5 is communicated between the second end 32 of the first three-way joint 3 and the liquid outlet of the low-temperature box body 2. When the second electromagnetic valve 5 is opened, the low-temperature liquid in the low-temperature box body 2 can flow to the second end 32 of the first three-way joint 3; when the second electromagnetic valve 5 is closed, the low-temperature liquid in the low-temperature box body 2 cannot flow to the second end 32 of the first three-way joint 3. It should be noted that the first three-way joint 3 is substantially a three-way joint, and the first end 31 of the first three-way joint 3 is an opening of the three-way joint. The second end 32 of the first tee 3 is the other opening of the tee.
As shown in fig. 1, the first port 61 of the second three-way joint 6 is communicated with the liquid return port of the high temperature tank 1, and the third electromagnetic valve 7 is disposed between the first port 61 of the second three-way joint 6 and the liquid return port of the high temperature tank 1. When the third electromagnetic valve 7 is opened, the liquid flowing to the second three-way joint 6 can flow back to the high-temperature box body 1; when the third electromagnetic valve 7 is closed, the liquid flowing to the second three-way joint 6 cannot flow to the high-temperature box 1. The second end of the second three-way joint 6 is communicated with the liquid return port of the low-temperature box body 2, and the fourth electromagnetic valve 8 is communicated between the second end of the second three-way joint 6 and the liquid return port of the low-temperature box body 2. When the fourth electromagnetic valve 8 is opened, the liquid flowing to the second three-way joint 6 can flow back to the low-temperature box body 2; when the fourth electromagnetic valve 8 is closed, the liquid flowing to the second three-way joint 6 cannot flow to the low-temperature box body 2. The third port 63 of the second three-way joint 6 is communicated with the third end 33 of the first three-way joint 3, and the detected water pump controller 100 is arranged between the third port 63 of the second three-way joint 6 and the third end 33 of the first three-way joint 3.
It should be noted that the high-temperature box 1 and the first three-way joint 3, the low-temperature box 2 and the first three-way joint 3, the first three-way joint 3 and the second three-way joint 6, the second three-way joint 6 and the high-temperature box 1, and the second three-way joint 6 and the low-temperature box 1 are all communicated by pipelines, and the first electromagnetic valve 4, the second electromagnetic valve 5, the third electromagnetic valve 7 and the fourth electromagnetic valve 8 are communicated in the pipelines.
In the detection system of the water pump controller provided in this embodiment, the high temperature box 1, the first electromagnetic valve 4, the first three-way joint 3, the water pump controller 100, the second three-way joint 6, and the third electromagnetic valve 7 form a high temperature loop to simulate the use condition of the water pump controller 100 in a high temperature scene, the low temperature box 2, the second electromagnetic valve 5, the first three-way joint 3, the water pump controller 100, the second three-way joint 6, and the fourth electromagnetic valve 8 form a low temperature loop to simulate the use condition of the water pump controller 100 in a low temperature scene, by controlling the intermittent opening and closing of the four electromagnetic valves, the high temperature liquid and the low temperature liquid can alternately flow through the water pump controller 100, and the high temperature liquid and the low temperature liquid flowing through the water pump controller sequentially once can be called as one cycle, so that the number of cycles can be set to 3000, and the water pump controller fails 3000 times, and determining that the water pump controller is unqualified, and if the water pump controller is not abnormal or damaged for more than 3000 times, determining that the water pump controller is qualified, so that the detection of the water pump controller 100 in a high-low temperature impact use scene is realized, the weakness and the deficiency of the water pump controller 100 can be further found, and the design and the improvement of the subsequent water pump controller 100 are facilitated.
Optionally, the detection system of the water pump controller further comprises an upper computer. The upper computer is in communication connection with the first electromagnetic valve 4, the second electromagnetic valve 5, the third electromagnetic valve 7 and the fourth electromagnetic valve 8. The upper computer is used for controlling the working state of the water pump controller 100, receiving a working signal sent by the water pump controller 100, and controlling the opening and closing of the first electromagnetic valve 4, the opening and closing of the second electromagnetic valve 5, the opening and closing of the third electromagnetic valve 7 and the opening and closing of the fourth electromagnetic valve 8 according to the working signal. Alternatively, the upper computer can also control the opening and closing of the first solenoid valve 4, the opening and closing of the second solenoid valve 5, the opening and closing of the third solenoid valve 7 and the opening and closing of the fourth solenoid valve 8 according to the detection requirements of high and low temperature impacts. Among the detection requirement examples are how long the high temperature liquid flows through the water pump controller 100, and how long the low temperature liquid flows through the water pump controller 100.
Wherein, the operating signal includes normal signal and failure signal, and when water pump controller 100 normally operated, water pump controller 100 sent normal signal to the host computer, and at this moment, the host computer controlled first solenoid valve 4 and third solenoid valve 7 to open, and second solenoid valve 5 and fourth solenoid valve 8 close, perhaps, the host computer controlled second solenoid valve 5 and fourth solenoid valve 8 to open, and first solenoid valve 4 and third solenoid valve 7 close. When the water pump controller 100 is damaged or runs abnormally, the water pump controller 100 sends a failure signal to the upper computer, and at the moment, the upper computer controls the first electromagnetic valve 4, the second electromagnetic valve 5, the third electromagnetic valve 7 and the fourth electromagnetic valve 8 to be closed and stops detecting.
In this embodiment, the detection system of the water pump controller further includes a liquid level balancing device, as shown in fig. 1, the liquid level balancing device includes a communication pipeline 9 and a fifth electromagnetic valve 10 disposed on the communication pipeline 9. Wherein, the one end of intercommunication pipeline 9 communicates in the bottom of high temperature box 1, and the other end of intercommunication pipeline 9 communicates in the bottom of low temperature box 2. The fifth solenoid valve 10 is configured to be opened when a difference between a height of the liquid inside the high temperature tank 1 and a height of the liquid inside the low temperature tank 2 is greater than a preset liquid level, so that the high temperature tank 1 and the low temperature tank 2 are communicated through the communication pipe 9. The communicating pipeline 9 is connected to the bottom ends of the high-temperature box body 1 and the low-temperature box body 2, so that liquid can flow conveniently, and the liquid level is balanced.
When the difference between the height of the liquid in the high-temperature box body 1 and the height of the liquid in the low-temperature box body 2 is smaller than or equal to the preset liquid difference, the fifth electromagnetic valve 10 is in a closed state. Because high temperature loop and the continuous switching of low temperature loop, and there is the part of overlapping in high temperature loop and low temperature loop, lead to high temperature liquid and microthermal liquid can mix together, and then appear the unbalanced condition of liquid level in the high temperature box 1 and the low temperature box 2 more easily, influenced the normal clear of detection. In this embodiment, the high temperature box 1 and the low temperature box 2 can be communicated by providing the communication pipeline 9 and the fifth electromagnetic valve 10, so that the liquid level in the high temperature box 1 is equal to the liquid level in the low temperature box 2.
Optionally, the fifth electromagnetic valve 10 is in communication connection with an upper computer, and the upper computer is further configured to control the fifth electromagnetic valve 10 to open and close. In some embodiments, the upper computer can obtain the liquid level in the high temperature tank 1 and the liquid level in the low temperature tank 2, then obtain the height difference according to the two liquid level heights, compare the height difference with the pre-stored preset liquid difference, and finally determine whether to control the fifth solenoid valve 10 to open or close according to the comparison result. In other embodiments, the upper computer controls the fifth electromagnetic valve 10 to open once every certain time period, and the time period for opening the fifth electromagnetic valve 10 may be 3 minutes. In some embodiments, the fifth solenoid valve 10 is connected to a DIO control board, and is communicatively connected to an upper computer through the DIO control board.
Illustratively, as shown in fig. 1, a third manual valve 23 is further communicated between the fifth electromagnetic valve 10 and the high-temperature tank 1, and a fourth manual valve 24 is further communicated between the fifth electromagnetic valve 10 and the low-temperature tank 2. When the fifth electromagnetic valve 10 is damaged, the high temperature box 1 can be closed by the third manual valve 23, and the low temperature box 2 can be closed by the fourth manual valve 24, so that the liquid in the high temperature box 1 and the liquid in the low temperature box 2 are prevented from flowing out, and the fifth battery valve 10 can be replaced or maintained conveniently.
In this embodiment, the detection system of the water pump controller further includes a liquid adding device, as shown in fig. 1, the liquid adding device includes a liquid adding box 11, a third three-way joint 12, a sixth electromagnetic valve 13, and a seventh electromagnetic valve 14. Wherein, the inlet end 121 of the third three-way joint 12 is communicated with the charging box body 11. The first outlet 122 of the third three-way joint 12 is communicated with the high temperature box 1, and the sixth electromagnetic valve 13 is communicated between the first outlet 122 of the third three-way joint 12 and the high temperature box 1. And, the sixth electromagnetic valve 13 is configured to open when the liquid level in the high temperature tank 1 is lower than the first liquid level lower limit, so that the liquid in the charging tank 11 is added into the high temperature tank 1, thereby ensuring that there is enough liquid in the high temperature tank 1. The second outlet end 123 of the third three-way joint 12 is communicated with the low temperature box 2, and the seventh electromagnetic valve 14 is communicated between the second outlet end 123 of the third three-way joint 12 and the low temperature box 2. And, the seventh electromagnetic valve 14 is configured to open when the liquid level in the cryogenic tank 2 is lower than the second lower liquid level limit, so that the liquid in the charging tank 11 is added to the cryogenic tank 2, thereby ensuring that there is enough liquid in the cryogenic tank 2. Optionally, the liquid feeding box 11 and the third three-way joint 12, the third three-way joint 12 and the high temperature box 1, and the third three-way joint 12 and the low temperature box 2 are respectively communicated through pipelines.
Further, the seventh electromagnetic valve 14 and the sixth electromagnetic valve 13 are respectively connected to an upper computer in a communication manner, and the upper computer can acquire the liquid height in the high-temperature box 1 and the liquid height in the low-temperature box 2. The upper computer compares the liquid height in the high-temperature box body 1 with a first liquid level lower limit stored in advance, and controls the sixth electromagnetic valve 13 to be opened or closed according to a comparison result. The upper computer compares the liquid height in the low-temperature box body 2 with a second liquid level lower limit stored in advance, and controls the seventh electromagnetic valve 14 to be opened or closed according to the comparison result. In some embodiments, the seventh solenoid valve 14 and the sixth solenoid valve 13 are respectively connected to a DIO control board, and are communicatively connected to an upper computer through the DIO control board.
Optionally, as shown in fig. 1, a fifth manual valve 25 is further disposed between the third three-way joint 12 and the charging box 11, and the fifth manual valve 25 can control the connection or disconnection between the third three-way joint 12 and the charging box 11.
It should be noted that, the action sequence of the liquid level balancing device and the liquid adding device can be the function of controlling the liquid level balancing device first, and after the fifth electromagnetic valve 10 in the liquid level balancing device is opened, the liquid height in the high-temperature box 1 is still lower than the first liquid level lower limit, the sixth electromagnetic valve 13 is controlled to be opened. Similarly, when the fifth electromagnetic valve 10 in the liquid level balancing device is opened, and the liquid level in the low-temperature box 2 is still lower than the second lower liquid level limit, the seventh electromagnetic valve 14 is controlled to be opened.
Optionally, the liquid in the liquid adding box 11 may be a normal temperature liquid, so that after the liquid is added into the high temperature box 1, the temperature of the liquid in the high temperature box 1 does not meet the requirement, and therefore, the liquid in the high temperature box 1 needs to be heated by the heating assembly. In some embodiments, a heating assembly is provided in the high temperature cabinet 1 and is used to heat the liquid inside the high temperature cabinet 1. In other embodiments, the heating assembly is located outside the high-temperature box 1 and is communicated with the high-temperature box 1, the heating assembly can acquire the liquid in the high-temperature box 1 to heat the liquid, and the heated liquid is conveyed to the high-temperature box 1, so that the temperature of the liquid in the high-temperature box 1 meets the requirement. Alternatively, the heating assembly may be a device capable of heating a liquid, such as a heating tube.
The detecting system of the water pump controller provided by the embodiment further comprises a high-temperature cooling device, and the high-temperature cooling device is used for cooling liquid when the temperature of the liquid in the high-temperature box body 1 is too high. Specifically, referring to fig. 1, the high temperature cooling device includes a first hydraulic pump 15 and a plurality of first coolers 16. The high-temperature box 1, the first hydraulic pump 15 and the first coolers 16 are sequentially communicated to form a first cooling loop, the first hydraulic pump 15 is used for driving liquid in the first cooling loop to flow, and each first cooler 16 is used for cooling the liquid in the first cooling loop. The cooled liquid flows into the high-temperature box body 1 so as to reduce the overall temperature of the liquid in the high-temperature box body 1. Illustratively, the plurality of first coolers 16 are serially connected in series, and the first coolers 16 may be ac coolers. In some embodiments, a second flow sensor 26 is also provided in the first cooling loop, the second flow sensor 26 being used to measure the flow of liquid in the first cooling loop.
In this embodiment, the first hydraulic pump 15 is connected to an upper computer in a communication manner, and the upper computer can control the start of the first hydraulic pump 15. When the first hydraulic pump 15 is started, the liquid in the high temperature tank 1 can flow to the first cooler 16. When the first hydraulic pump 15 is turned off, the liquid in the high-temperature tank 1 cannot flow through the first hydraulic pump 15 and the first cooler 16. In some embodiments, the first hydraulic pump 15 may be connected to a DIO control panel, communicatively connected to an upper computer via the DIO control panel.
Optionally, in this embodiment, the temperature of the liquid in the cryogenic box 2 is cooled by the cryogenic cooling device, so as to ensure that the temperature of the liquid in the cryogenic box 2 meets the requirement. Specifically, as shown in fig. 1, the low-temperature cooling means includes a second hydraulic pump 17 and a plurality of second coolers 18. And the low temperature box 2, the second hydraulic pump 17 and the plurality of second coolers 18 are communicated in sequence to form a second cooling loop, the second hydraulic pump 17 is used for driving the liquid in the second cooling loop to flow, and the second coolers 18 are used for cooling the liquid in the second cooling loop. Illustratively, the plurality of second coolers 18 are serially connected in series, and the second coolers 18 may be ac coolers. In some embodiments, a third flow sensor 27 is also provided in the second cooling loop, the third flow sensor 27 being adapted to measure the flow of liquid in the second cooling loop.
In this embodiment, the second hydraulic pump 17 is connected to an upper computer in a communication manner, and the upper computer can control the second hydraulic pump 17 to start. When the second hydraulic pump 17 is started, the liquid in the low temperature tank 2 can flow to the second cooler 18. When the second hydraulic pump 17 is closed, the liquid in the low temperature tank 2 cannot flow through the second hydraulic pump 17 and the second cooler 18. In some embodiments, the second hydraulic pump 17 may be connected to a DIO control board, and communicatively connected to an upper computer through the DIO control board.
Referring to fig. 1, first flow sensors 19 are respectively disposed between the third electromagnetic valve 7 and the liquid return port of the high temperature box 1, and between the fourth electromagnetic valve 8 and the liquid return port of the low temperature box 2. The first flow sensor 19 located between the third electromagnetic valve 7 and the liquid return port of the high-temperature box 1 is used for detecting whether liquid flows through the third electromagnetic valve 7 or not, so that whether liquid exists in the high-temperature loop can be determined, and when liquid does not exist in the high-temperature loop, detection is stopped and the reason why liquid does not exist in the high-temperature loop needs to be searched, so that the water pump is prevented from idling or burning out. Similarly, the first flow sensor 19 located between the fourth solenoid valve 8 and the liquid return port of the low temperature box 2 is used to detect whether liquid flows through the fourth solenoid valve 8, so as to determine whether liquid exists in the low temperature loop, and when liquid does not exist in the low temperature loop, the detection needs to be stopped, and the reason why liquid does not exist in the low temperature loop is searched.
Further, a first manual valve 20 is further disposed in the high temperature loop, specifically, as shown in fig. 1, the first manual valve 20 is disposed between the high temperature box 1 and the first electromagnetic valve 4, and when the first electromagnetic valve 4 fails, the first manual valve 20 can control the high temperature loop to be turned on or off, thereby facilitating replacement or maintenance of the first electromagnetic valve 4. Similarly, a second manual valve 21 is further arranged in the low-temperature loop, specifically, the second manual valve 21 is arranged between the low-temperature box body 2 and the second electromagnetic valve 5, and when the second electromagnetic valve 5 fails, the conduction or the closing of the low-temperature loop can be controlled through the second manual valve 21, so that the replacement or the maintenance of the second electromagnetic valve 5 is facilitated.
Optionally, referring to fig. 1, a temperature controller 22 is further disposed between the water pump controller 100 and the second three-way joint 6, and the temperature controller 22 is configured to detect an actual temperature of the liquid flowing through the water pump controller 100, so as to actually grasp a high-temperature and low-temperature impact condition of the water pump controller 100.
It should be noted that the water pump controller 100 and the water pump are an integral structure, and the water pump is used for driving the flow of the liquid in the high-temperature loop and the low-temperature loop.
The detection system test intensity of the water pump controller provided by the embodiment is high. Further, the water pump controller 100 can be electrically operated. The test is carried out in the environment with larger current intensity and higher temperature, and the test state far exceeds the working intensity of the actual use of the automobile, so that the design defects of the water pump controller 100 are easily found.
In addition, the detection system of the water pump controller that this embodiment provided is strong in the commonality, has special host computer to control the current size, the rotational speed size and the height of temperature of water pump controller 100, lets water pump controller 100 be in different numerical values, work under the different levels, satisfies different customers' requirement, and this detection system of water pump controller can also satisfy the test of the water pump controller 100 of various different models.
Example two
The embodiment provides a detection method of a water pump controller, which is used for the detection system of the water pump controller in the first embodiment and is executed by an upper computer. As shown in fig. 2, the detection method of the water pump controller 100 includes the following steps:
and S1, controlling the first solenoid valve 4 and the third solenoid valve 7 to be continuously opened for a first preset time, and controlling the second solenoid valve 5 and the fourth solenoid valve 8 to be closed, so that the liquid in the high-temperature box 1 flows through the water pump controller 100.
In step S1, the upper computer controls the first solenoid valve 4 and the third solenoid valve 7 to open for a first preset time, at which time the liquid in the high temperature box 1 flows through the water pump controller 100. In some embodiments, the first predetermined period of time is illustratively 2-3 minutes.
And S2, controlling the first electromagnetic valve 4 and the third electromagnetic valve 7 to be closed, and controlling the second electromagnetic valve 5 and the fourth electromagnetic valve 8 to be continuously opened for a second preset time period, so that the liquid in the low-temperature box body 2 flows through the water pump controller 100.
After the first electromagnetic valve 4 and the third electromagnetic valve 7 are opened for a first preset time, the upper computer controls the first electromagnetic valve 4 and the third electromagnetic valve 7 to be closed and controls the second electromagnetic valve 5 and the fourth electromagnetic valve 8 to be opened, so that the low-temperature liquid in the low-temperature box body 2 flows through the water pump controller 100. The second solenoid valve 5 and the fourth solenoid valve 8 are opened for a second preset time period, and the second preset time period is 2-3 minutes as an example.
And S3, executing a circulating step, wherein the circulating step comprises the step of circularly executing the step S1 and the step S2 for a preset time or a preset number of times, and when the upper computer determines that the received working signal sent by the water pump controller 100 is a failure signal, the upper computer controls the first electromagnetic valve 4, the second electromagnetic valve 5, the third electromagnetic valve 7 and the fourth electromagnetic valve 8 to be closed, and the circulating step is ended.
And in the range of the preset time length or the preset times, when the upper computer determines that the received working signal sent by the water pump controller 100 is a failure signal, the high-temperature loop and the low-temperature loop are turned off, and the detection is finished. In some embodiments, the predetermined time period is 15 days or 300 hours, and the predetermined number of times is 3000.
It should be noted that, in order to ensure the safety of the detection system of the water pump controller, when the flow sensor (i.e., at least one of the first flow sensor 19, the second flow sensor 26, and the third flow sensor 27) in the system sends a failure signal to the upper computer, it indicates that no fluid exists in the pipeline, and at this time, the upper computer controls the whole system to stop, and the detection is finished.
Further, in step S1, the third solenoid valve 7 is opened, and the first solenoid valve 4 is opened after a first delay period. In step S2, the first solenoid valve 4 is closed, the third solenoid valve 7 is closed after a second delay period, and the fourth solenoid valve 8 is opened to pump out the high-temperature liquid in the high-temperature loop as much as possible, so as to prevent the high-temperature liquid and the low-temperature liquid from being mixed in a large amount, and facilitate the control of the liquid temperature in the high-temperature box 1 and the liquid temperature in the low-temperature box 2. After a third delay period for opening the fourth solenoid valve 8, the second solenoid valve 5 is opened, after the second solenoid valve 5 and the fourth solenoid valve 8 are continuously opened for a second preset period, the second solenoid valve 5 is closed, and after a fourth delay period, the fourth solenoid valve 8 is closed. For example, in the embodiment, the first delay time period may be 0.5 to 1.5 seconds, the second delay time period may be 4 to 6 seconds, the third delay time period may be 0.5 to 1.5 seconds, and the fourth delay time period may be 4 to 6 seconds.
The detection method of the water pump controller provided in this embodiment has the same beneficial effects as the detection system of the water pump controller in the first embodiment, and details are not repeated here.
The foregoing embodiments are merely illustrative of the principles and features of this invention, which is not limited to the above-described embodiments, but rather is susceptible to various changes and modifications without departing from the spirit and scope of the utility model, which changes and modifications are within the scope of the utility model as claimed. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (8)
1. A detection system for a water pump controller, comprising:
the high-temperature box body (1) is used for containing liquid, and the temperature of the liquid in the high-temperature box body (1) is in a first temperature range;
the low-temperature box body (2) is used for containing liquid, the temperature of the liquid in the low-temperature box body (2) is in a second temperature range, and the maximum value of the second temperature range is smaller than the minimum value of the first temperature range;
the first end (31) of the first three-way joint (3) is communicated with the liquid outlet of the high-temperature box body (1), a first electromagnetic valve (4) is arranged between the first end (31) of the first three-way joint (3) and the liquid outlet of the high-temperature box body (1), the second end (32) of the first three-way joint (3) is communicated with the liquid outlet of the low-temperature box body (2), and a second electromagnetic valve (5) is arranged between the second end (32) of the first three-way joint (3) and the liquid outlet of the low-temperature box body (2);
a first port (61) of the second three-way joint (6) is communicated with a liquid return port of the high-temperature box body (1), a third electromagnetic valve (7) is arranged between the first port (61) of the second three-way joint (6) and the liquid return port of the high-temperature box body (1), a second port (62) of the second three-way joint (6) is communicated with a liquid return port of the low-temperature box body (2), a fourth electromagnetic valve (8) is arranged between the second port (62) of the second three-way joint (6) and the liquid return port of the low-temperature box body (2), and a third port (63) of the second three-way joint (6) is communicated with a third end (33) of the first three-way joint (3), and the detected water pump controller (100) is arranged between the third port (63) of the second three-way joint (6) and the third end (33) of the first three-way joint (3).
2. The detection system of the water pump controller according to claim 1, further comprising an upper computer, wherein the upper computer is in communication connection with the first electromagnetic valve (4), the second electromagnetic valve (5), the third electromagnetic valve (7) and the fourth electromagnetic valve (8), and is used for controlling the working state of the water pump controller (100), receiving a working signal sent by the water pump controller (100), and controlling the opening and closing of the first electromagnetic valve (4), the opening and closing of the second electromagnetic valve (5), the opening and closing of the third electromagnetic valve (7) and the opening and closing of the fourth electromagnetic valve (8) according to the working signal and detection requirements.
3. The detection system of the water pump controller according to claim 1, further comprising a liquid level balancing device, wherein the liquid level balancing device comprises a communication pipeline (9) and a fifth electromagnetic valve (10) arranged on the communication pipeline (9), one end of the communication pipeline (9) is communicated with the bottom end of the high-temperature box body (1), and the other end of the communication pipeline (9) is communicated with the bottom end of the low-temperature box body (2);
the fifth electromagnetic valve (10) is configured to be opened when the difference value between the liquid height in the high-temperature box body (1) and the liquid height in the low-temperature box body (2) is larger than a preset liquid difference value, so that the high-temperature box body (1) is communicated with the low-temperature box body (2) to achieve the purpose of liquid level balance.
4. The detection system of the water pump controller according to any one of claims 1 to 3, further comprising a liquid adding device, the liquid adding device comprises a liquid adding box body (11), a third three-way joint (12), a sixth electromagnetic valve (13) and a seventh electromagnetic valve (14), the inlet end (121) of the third three-way joint (12) is communicated with the liquid adding box body (11), a first outlet end (122) of the third three-way joint (12) is communicated with the high-temperature box body (1), and the sixth electromagnetic valve (13) is arranged between the first outlet end (122) of the third three-way joint (12) and the high-temperature box body (1), a second outlet end (123) of the third three-way joint (12) is communicated with the low-temperature box body (2), the seventh electromagnetic valve (14) is arranged between the second outlet end (123) of the third three-way joint (12) and the low-temperature box body (2);
the sixth electromagnetic valve (13) is configured to open when the liquid level in the high-temperature box body (1) is lower than a first liquid level lower limit so as to enable the liquid in the liquid charging box body (11) to be added to the high-temperature box body (1); the seventh electromagnetic valve (14) is configured to open when the liquid level in the cryogenic tank (2) is below a second lower liquid level limit, so that liquid in the charging tank (11) is added to the cryogenic tank (2).
5. The detection system of the water pump controller according to any one of claims 1 to 3, further comprising a heating assembly, wherein the heating assembly is disposed in the high temperature box (1) and is configured to heat the liquid in the high temperature box (1), or the heating assembly is communicated with the high temperature box (1) and is configured to obtain the heated liquid in the high temperature box (1) and then convey the heated liquid to the high temperature box (1).
6. The detection system of a water pump controller according to claim 5, further comprising a high temperature cooling device, wherein the high temperature cooling device comprises a first hydraulic pump (15) and a plurality of first coolers (16), and the high temperature tank (1), the first hydraulic pump (15) and the plurality of first coolers (16) form a first cooling loop, the first hydraulic pump (15) is used for driving liquid flow in the first cooling loop, and the first coolers (16) are used for cooling liquid in the first cooling loop.
7. The detection system of the water pump controller according to any one of claims 1 to 3, further comprising a low-temperature cooling device, wherein the low-temperature cooling device comprises a second hydraulic pump (17) and a plurality of second coolers (18), and the low-temperature box (2), the second hydraulic pump (17) and the plurality of second coolers (18) form a second cooling loop, the second hydraulic pump (17) is used for driving the liquid flow in the second cooling loop, and the second coolers (18) are used for cooling the liquid in the second cooling loop.
8. The detection system of the water pump controller according to any one of claims 1 to 3, wherein a first flow sensor (19) is respectively arranged between the third electromagnetic valve (7) and the liquid return port of the high-temperature box body (1) and between the fourth electromagnetic valve (8) and the liquid return port of the low-temperature box body (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122042284.9U CN215895312U (en) | 2021-08-27 | 2021-08-27 | Detection system of water pump controller |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122042284.9U CN215895312U (en) | 2021-08-27 | 2021-08-27 | Detection system of water pump controller |
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| CN215895312U true CN215895312U (en) | 2022-02-22 |
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| CN202122042284.9U Active CN215895312U (en) | 2021-08-27 | 2021-08-27 | Detection system of water pump controller |
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2021
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