CN215895298U - Filling equipment control system based on novel wiring layout - Google Patents
Filling equipment control system based on novel wiring layout Download PDFInfo
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- CN215895298U CN215895298U CN202122088582.1U CN202122088582U CN215895298U CN 215895298 U CN215895298 U CN 215895298U CN 202122088582 U CN202122088582 U CN 202122088582U CN 215895298 U CN215895298 U CN 215895298U
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Abstract
The embodiment of the utility model discloses a filling equipment control system based on novel wiring layout. This filling equipment control system includes: the main control box, the base station control box and the filling equipment are internally provided with a plurality of junction boxes, the main control box and the base station control box are connected through a cable, and the base station control box is connected with the junction boxes. According to the technical scheme of the embodiment of the utility model, the base station control box is arranged in the filling equipment, the main control box positioned outside a workshop is connected with the base station control box only through one cable, and each junction box is not required to be connected to the main control box again, so that the overall control of the main control box on the filling equipment is realized, the number of cables from the main control box to the filling equipment is reduced, the wiring complexity is simplified, and the filling equipment is convenient to install.
Description
Technical Field
The embodiment of the utility model relates to the technical field of electrical equipment, in particular to a filling equipment control system based on novel wiring layout.
Background
The layout of electrical wiring on an automated machine is one of the important components of the overall machine, especially on a standard automated machine such as a hot-fill machine.
The filling equipment of hot filling mainly faces to products such as tea drinks, fruit juice, health care drinks, and at the hot filling in-process, whole filling workshop can be flooded hot steam, consequently, the electric cabinet of control filling equipment just can not be put in filling workshop, avoids the last components and parts of filling equipment to receive steam, the influence of high temperature for a long time, reduces life. In addition, in the transportation process of sea transportation, land transportation and the like, the size of filling equipment is regulated, the operation speed of the filling equipment with low yield is lower, the overall size is small, and the filling equipment meets the transportation requirement. The filling equipment that output was done operating speed is big, and the whole volume of equipment is very big, in order to accord with the transportation requirement, generally need make split type equipment with this type of filling equipment.
Fig. 1 is a schematic diagram of the distribution of a conventional filling apparatus and a master control box. Fig. 2 is a schematic view of the junction box of fig. 1 connected to a main control box. The existing filling equipment has the following defects after being made into split type equipment in order to meet the transportation requirements: 1) the electric cabinet of control filling equipment will be put outside the filling workshop, and concrete locating position will be decided according to customer's factory building, and the terminal box passes through the cable conductor and is difficult to the accurate calculation to the actual length of electric cabinet, if reserve the overlength, can increase design cost, still can influence and walk line aesthetic measure to each cable conductor all will connect back the electric cabinet, this can lead to ground to present the chaotic phenomenon of a slice cable conductor, can influence the same sex in workshop for a long time, and expose and wear and tear easily subaerial, reduction of service life. 2) After the filling equipment is split, each junction box needs to be reconnected to the electric cabinet, so that the workload of after-sale installation personnel of the filling equipment is large, a large amount of time is consumed in the process, and when the reserved installation time of a customer is short, the wiring error is easily caused.
SUMMERY OF THE UTILITY MODEL
The embodiment of the utility model provides a filling equipment control system based on a novel wiring layout, so that the overall control of a main control box on filling equipment is realized, the number of cables from the main control box to the filling equipment is reduced, the wiring complexity is simplified, and the installation of the filling equipment is facilitated.
In a first aspect, an embodiment of the present invention provides a filling equipment control system based on a novel routing layout, including: the system comprises a main control box, a base station control box and filling equipment;
a plurality of junction boxes are arranged in the filling equipment;
the main control box and the base station control box are connected through a cable, and the base station control box is connected with the junction boxes.
Optionally, the base station control box is integrated into the filling apparatus.
Optionally, the base station control box and at least part of the junction box are connected through a male-female connector.
Optionally, the male and female connectors each comprise a male connector and a female connector;
the male connector is connected with one junction box, and the female connector is connected with the base station control box;
or, the female connector is connected with one junction box, and the male connector is connected with the base station control box.
Optionally, the base station control box is connected with at least part of the junction box through a cable.
Optionally, the base station control box comprises a plurality of connection terminals; the wiring terminal is connected with the male and female connector or the cable line.
Optionally, the master control box includes a master PLC control module, and the base station control box includes a slave PLC control module;
the master PLC control module is in communication connection with the slave PLC control module through Ethernet.
Optionally, the base station control box further includes a heat sink for dissipating heat of the slave PLC control module.
Optionally, the filling apparatus further comprises a load switch;
and the wire inlet end of the load switch is connected with the main control box, and the wire outlet end is connected with at least part of motor power supply of the filling equipment through a junction box.
Optionally, the filling device comprises a housing, and the load switch is arranged outside the housing.
The embodiment of the utility model provides a filling equipment control system based on novel wiring layout, which comprises: the main control box, base station control case and filling equipment, the inside a plurality of terminal boxes that are provided with of filling equipment, main control box and base station control case are through a cable conductor connection, a plurality of terminal boxes are connected to the base station control case, through setting for a base station control case inside filling equipment, main control box outside being located the workshop only need through a cable conductor connection base station control case, need not to rewire every terminal box to main control box, the aesthetic measure of the line is walked to the outside main control box in workshop to filling equipment has been improved, main control box's overall control to filling equipment has been realized, the quantity of cable conductor in main control box to filling equipment has been reduced, the wiring complexity has been simplified, the installation of the filling equipment of being convenient for.
Drawings
Other features, objects and advantages of the utility model will become more apparent upon reading of the detailed description of non-limiting embodiments made with reference to the following drawings:
FIG. 1 is a schematic diagram of the distribution of a filling apparatus and a main control box in the prior art;
FIG. 2 is a schematic view of the junction box of FIG. 1 connected to a main control box;
fig. 3 is a schematic overall structural diagram of a filling equipment control system based on a novel routing layout according to an embodiment of the present invention;
FIG. 4 is a schematic diagram of the connections between the junction boxes and the base station control box and between the base station control box and the main control box in FIG. 3;
fig. 5 is a schematic connection diagram of a master PLC control module in a master control box and a slave PLC control module in a base station control box according to an embodiment of the present invention;
fig. 6 is a schematic circuit diagram of a circuit in which the load switch is provided according to an embodiment of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the utility model and are not limiting of the utility model. It should be further noted that, for the convenience of description, only some of the structures related to the present invention are shown in the drawings, not all of the structures.
Before discussing exemplary embodiments in more detail, it should be noted that some exemplary embodiments are described as processes or methods depicted as flowcharts. Although a flowchart may describe the operations (or steps) as a sequential process, many of the operations can be performed in parallel, concurrently or simultaneously. In addition, the order of the operations may be re-arranged. The process may be terminated when its operations are completed, but may have additional steps not included in the figure. The processes may correspond to methods, functions, procedures, subroutines, and the like. In addition, the embodiments and features of the embodiments in the present invention may be combined with each other without conflict.
The term "include" and variations thereof as used herein are intended to be open-ended, i.e., "including but not limited to". The term "based on" is "based, at least in part, on". The term "one embodiment" means "at least one embodiment".
It is noted that references to "a", "an", and "the" modifications in the present invention are intended to be illustrative rather than limiting, and that those skilled in the art will recognize that reference to "one or more" unless the context clearly dictates otherwise.
Fig. 3 is a schematic overall structural diagram of a filling equipment control system based on a novel routing layout according to an embodiment of the present invention. Fig. 4 is a schematic diagram of the connections between the junction boxes and the base station control box and between the base station control box and the main control box in fig. 3. Referring to fig. 3 and 4, the filling equipment control system includes a main control box 10, a base station control box 20 and a filling equipment 30, wherein a plurality of junction boxes 40 are arranged inside the filling equipment 30, the main control box 10 and the base station control box 20 are connected through a cable, and the base station control box 20 is connected with the plurality of junction boxes 40.
The filling equipment 30 is mainly a product in a packaging machine, and can be divided into liquid filling equipment, paste filling equipment and the like from the packaging angle of materials, the liquid filling equipment is divided into hot filling equipment and cold filling equipment according to the liquid requirement, the hot filling equipment mainly faces to products such as tea drinks, fruit juices, health-care drinks and the like, and bottles containing liquid are mainly driven by a turntable of the filling equipment to rotate around a main vertical shaft for continuous filling.
For example, when the filling equipment 30 is a hot filling equipment, and the equipment is used in a workshop, the temperature of the filling product transported by the front dispensing pipe is usually between 80 and 90 degrees, the whole workshop is filled with hot air generated by the filling product in the whole filling process, in order to avoid the influence of the long-term heated steam and high temperature on the main control box 10, the main control box 10 is usually arranged outside the workshop, the filling equipment 30 works in the workshop, and the main control box 10 totally controls the filling equipment 30.
Alternatively, referring to fig. 3, the base station control box 20 is integrated within the filling apparatus 30.
If the filling equipment 30 needs to be transported, in order to meet the transportation requirements, the filling equipment 30 is often made into split type equipment, and after the split type equipment is transported to a workshop, the split type equipment is assembled into the original integral filling equipment 30. In this embodiment, after the filling device 30 is split, the base station control box 20 is placed in one section, the plurality of terminal boxes 40 are divided into several sections, the terminal box in each section is connected to the base station control box 20, the base station control box 20 can be regarded as an intermediate connection hub between the filling device 30 and the main control box 10, the base station control box 20 is integrated into the filling device 30, which is beneficial to the connection between the plurality of terminal boxes 40 in the filling device 30 and the base station control box 20, and then the base station control box 20 is connected to the main control box 10, so that the number of cables from the main control box 10 to the filling device 30 is reduced, the wiring complexity is simplified, and the installation of the filling device 30 is facilitated.
Alternatively, referring to fig. 4, the base station control box 20 and at least part of the junction boxes (1# junction box, 2# junction box, and 3# junction box) are connected by a male-female connector 50.
The male and female connectors 50 are designed to emphasize one-way circulation, the power network is composed of a plug and a socket, and the power network flows from the socket to the plug in a fixed direction, when the current of a connector product flows from one device to another device, the male and female performance of the connectors can play a good role, the safety of the device can be enhanced, and the normal operation of the device is ensured.
On the basis of the embodiment, after the filling equipment 30 is split, the base station control box 20 placed separately is connected with at least one other section of junction box through the male and female connectors 50, the male and female connectors 50 simplify the assembly process of the filling equipment 30, namely, the speed of disconnecting the filling equipment 30 in the split process is increased, when the filling equipment 30 is transported to a workshop, the male and female connectors 50 connected with each junction box 40 and the base station control box 20 are directly butted, the quick installation can be completed in a short time, the re-wiring of each junction box to the main control box 10 is not needed, and when the reserved installation time of a customer is short, the junction box is directly connected with the base station control box 20 by using the male and female connectors 50, so that the wiring error is not easy to cause. In addition, when some electronic components in the connection lines of the junction box and the base station control box 20 are failed, the failed components can be replaced quickly when the male and female connectors 50 are installed, the common female connector 50 is used for connecting the junction box 40 and the base station control box 20, and then the base station control box 20 and the main control box 10 are connected through a cable, so that the flexibility of engineers in designing and integrating new equipment and in forming a new system by using the components is improved.
It should be noted that, in the present embodiment, the number of the terminal blocks connected to the base station control box 20 through the male and female connectors 50 is determined according to the number of the motors required to be connected in the device, and is not limited herein.
In this embodiment, the base station control box 20 is selected according to the size of the filling equipment 30 and the layout of the wiring in the filling equipment 30, and the base station control box 20 in this embodiment is equivalent to the connection hub between the plurality of junction boxes 40 in the filling equipment 30 and the main control box 10. The filling equipment control system based on novel line overall arrangement that this embodiment provided includes: the main control box, base station control case and filling equipment, the inside a plurality of terminal boxes that are provided with of filling equipment, main control box and base station control case are through a cable junction, a plurality of terminal boxes are connected to the base station control case, through setting for a base station control case in filling equipment inside, this base station control case passes through public female connector with at least partial terminal box and is connected, main control box that lies in outside the workshop only needs to connect the base station control case through a cable junction, need not to rewire every terminal box to main control box, the quantity of cable conductor in main control box to the filling equipment has been reduced, the wiring complexity has been simplified, the installation of the filling equipment of being convenient for, and when customer reservation installation time is shorter, utilize public female connector lug connection terminal box and base station control case to be difficult to cause the wiring error.
Alternatively, referring to fig. 4, the male and female connectors each include a male connector 51 and a female connector 52, the male connector 51 connects to a terminal block, and the female connector 52 connects to the base station control box 20, or the female connector 52 connects to a terminal block, and the male connector 51 connects to the base station control box 20.
In fig. 4, only one terminal block is connected to the male connector 51, and the base station control box 20 is connected to the female connector 52.
As described above, the male and female connectors 51 are set mainly to emphasize one-way flow of the line, and referring to fig. 4, when the base station control box 20 and at least a part of the terminal block are connected by the male and female connectors 50, and when one end of the male connector 51 is connected to the terminal block, the male connector 51 is surely connected to the female connector 52, and a male end signal is received by the female connector 52, in order to ensure one-way flow of the terminal block to the base station control box 20. There is also a case where, when one end of the female connector 52 is connected to the terminal block, a female end signal is received by the male connector 51, and the terminal block to which the male and female connectors 50 are connected is controlled by the base station control box 20.
Alternatively, referring to fig. 4, the base station control box 20 is connected to at least some of the terminal blocks (4# terminal block and 5# terminal block) by a cable.
Referring to fig. 3, at least a part of the terminal boxes transmit signals to the base station control box 20 through cables, in this case, after the filling equipment 30 is separated, the section of equipment where the base station control box 20 is located can be directly connected to the base station control box 20 through a part of cables, so that a part of the terminal boxes can be correspondingly reduced, the part of the terminal boxes are directly connected with the base station control box 20 through cables, and the signals are transmitted into the base station control box 20 through cables.
Alternatively, referring to fig. 4, the base station control box 20 includes a plurality of connection terminals 60, and the connection terminals 60 connect the male and female connectors 50 or the cable lines.
As described above, part of the terminal block transmits signals to the base station control box 20 through the male and female connectors 50, and part of the terminal block transmits signals to the base station control box 20 through the cable, and thus, it is necessary to provide a plurality of connection terminals 60 for receiving signals transmitted from the male connector 51 or the female connector 52 or the cable inside the base station control box 20.
In the present embodiment, the plurality of connection terminals 60 may be disposed inside the base station control box 20 by welding, or may be disposed in other manners, which is not limited herein.
Optionally, fig. 5 is a schematic diagram illustrating a connection between a master PLC control module in a master control box and a slave PLC control module in a base station control box according to an embodiment of the present invention. Referring to fig. 5, the master control box 10 includes a master PLC control module 11, the base station control box 20 includes a slave PLC control module 22, and the master PLC control module 11 is in communication with the slave PLC control module 21 through ethernet.
In the field of electrical control, a PLC control module is called a programmable logic controller, and is a digital arithmetic operation electronic system designed for automation control in an industrial environment, and is modularly combined by an internal CPU, an instruction and data memory, an input/output unit, a power supply module, a digital analog unit and the like, and controls various types of mechanical equipment or production processes through digital or analog input/output.
In the design of the electric control part of the filling equipment, the filling equipment is complex in operation, multiple in sensors and large in interference, and the PLC control module has the advantages of high reliability, strong control function, convenience in programming and the like, so that the PLC control module is arranged in the main control box and is located in the main controller of the main control box. Specifically, the main PLC control module automatically scans the current state of each input/output point in a circulating manner, updates the state of the output point according to the logic relation determined by the ladder diagram program, and controls the starting and stopping of the motor and the action of the air cylinder through the on-off alternating current contactor and the reversing electromagnetic valve, so that the automatic control of the whole process of conveying the filling bottles to liquid filling and then spraying codes to remove the codes in the filling process is completed. The slave PLC control module 21 of the base station control box 20 is used for controlling the junction box connected with the base station control box 20, the slave PLC control module 21 mainly follows the control work of the master PLC control module 11, and when the master PLC control module 11 sends out a control instruction, the slave PLC control module 21 is informed to cooperate with the control instruction to complete the master control of the filling equipment.
The master PLC control module 11 and the slave PLC control module 21 are connected through Ethernet communication, are based on a traditional Ethernet communication mechanism, use Ethernet and TCP/IP protocol as a communication basis, and provide absolute support for TCP/IP communication in any occasion. In order to meet the real-time requirement in automation, an optimized real-time communication channel based on an Ethernet layer of the PLC control module reduces the time occupied by the communication between the main control box and the base station control box, the master PLC control module 11 in the main control box 10 can remotely control the slave PLC control module 21 in the base station control box 20, the automatic data refreshing performance of the filling equipment can be improved, and the functions of remote monitoring, remote debugging, remote data receiving and the like of the master PLC control module 11 can be supported through Ethernet communication connection.
In addition, it should be noted that in the control system of the filling equipment provided in this embodiment, various detection state sensors and electromagnetic valves are additionally disposed at the bottom of the filling equipment. Wherein, various detection state sensors are connected with a slave PLC module (not shown in figure 5) in the base station control box, and the slave PLC module controls the whole system to work through a programmed program according to the states detected by the detection state sensors.
In addition, when the liquid filling equipment is normal pressure type filling equipment, when the object rises to a certain height and closes the air return pipe opening, the opening and closing of the electromagnetic valve are controlled, the pressure gas at the bottleneck position is discharged so as to prevent the gushing of the gas-carrying object when the glass bottle descends, and thus the whole filling process is completed.
Optionally, referring to fig. 5, the base station control box 20 further includes a heat sink 22 for dissipating heat from the PLC control module 21.
It should be noted that the heat sink 22 in this embodiment may be a fan, or may be another heat sink, and is not limited herein.
Optionally, referring to fig. 3, the filling apparatus 30 further includes a load switch QF2, and fig. 6 is a schematic circuit diagram of a circuit in which the load switch is located according to an embodiment of the present invention. Referring to fig. 3 and 6, the inlet terminal of the load switch QF2 is connected to the main control box, and the outlet terminal is connected to at least a part of the motor power supply (not shown) of the filling equipment through a junction box.
In the field of electrical control, the load switch QF2 is a switching device between a main switch and a circuit breaker, and has a simple arc extinguishing device capable of interrupting rated load current and a certain overcurrent. Because main control box is located the workshop outside, filling equipment is at the workshop during operation, if filling equipment needs the maintenance, operating personnel wants to break off filling equipment's mains voltage, need leave filling workshop and locate the operation to the outside main control box in workshop, the operating personnel back and forth operation of being not convenient for to if appear filling workshop maintenance personnel forget disconnection safety circuit, and the master switch that is located on the outside main control box in workshop is closed, misoperation's problem appears easily in this condition. In addition, even if an operator wants to maintain the filling equipment, another operator closes the main power supply on the main control box outside the workshop in a matching way, at the moment, the CPU in the main control box is simultaneously turned off, the power supply of the CPU is frequently turned off, and the service life of the CPU in the main control box is easily shortened.
The inlet end of the load switch QF2 is connected with the main control box, the outlet end is connected with at least part of the motor power supply of the filling equipment 30 through the junction box, because the load switch QF2 is matched with the main switch, when the filling equipment 30 works in a workshop, in the closed state of the main switch QF1 and the disconnected state of the load switch QF2, all the motor power supplies connected with the load switch QF2 are cut off, the line power supply connected in parallel with the load switch QF2 is still in a conducting state, the line power supply can control the CPU power supply, and therefore the power supply of the CPU of the main control box outside the workshop is not interfered after an operator in the filling workshop disconnects the load switch QF 2.
Optionally, with continued reference to fig. 3, the filling apparatus includes a housing with the load switch disposed on an exterior side of the housing.
And the load switch is arranged on the shell of the filling equipment, so that the operation of operators in a filling workshop is facilitated.
It is to be noted that the foregoing is only illustrative of the preferred embodiments of the present invention and the technical principles employed. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the utility model. Therefore, although the present invention has been described in greater detail by the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the spirit of the present invention, and the scope of the present invention is determined by the scope of the appended claims.
Claims (10)
1. The utility model provides a filling equipment control system based on novel line overall arrangement of walking which characterized in that includes: the system comprises a main control box, a base station control box and filling equipment;
a plurality of junction boxes are arranged in the filling equipment;
the main control box and the base station control box are connected through a cable, and the base station control box is connected with the junction boxes.
2. The filling apparatus control system according to claim 1, wherein the base station control box is integrated in the filling apparatus.
3. The filling equipment control system according to claim 1, wherein the base station control box and at least a part of the junction box are connected by a male-female connector.
4. A tapping device control system according to claim 3, wherein the male and female connectors each comprise a male connector and a female connector;
the male connector is connected with one junction box, and the female connector is connected with the base station control box; or, the female connector is connected with one junction box, and the male connector is connected with the base station control box.
5. The filling apparatus control system according to claim 4,
the base station control box is connected with at least part of the junction boxes through cables.
6. The filling apparatus control system according to claim 5, wherein the base station control box includes a plurality of connection terminals; the wiring terminal is connected with the male and female connector or the cable line.
7. The filling apparatus control system according to claim 1, wherein the master control box includes a master PLC control module, and the base station control box includes a slave PLC control module;
the master PLC control module is in communication connection with the slave PLC control module through Ethernet.
8. The filling apparatus control system according to claim 7, wherein the base station control box further comprises a heat sink for dissipating heat from the slave PLC control module.
9. The filling apparatus control system according to claim 1, wherein the filling apparatus further comprises a load switch;
and the wire inlet end of the load switch is connected with the main control box, and the wire outlet end is connected with at least part of motor power supply of the filling equipment through a junction box.
10. The filling apparatus control system according to claim 9, wherein the filling apparatus comprises a housing, and the load switch is provided outside the housing.
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| CN202122088582.1U CN215895298U (en) | 2021-08-31 | 2021-08-31 | Filling equipment control system based on novel wiring layout |
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| CN202122088582.1U CN215895298U (en) | 2021-08-31 | 2021-08-31 | Filling equipment control system based on novel wiring layout |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113741326A (en) * | 2021-08-31 | 2021-12-03 | 广州达意隆包装机械股份有限公司 | Filling equipment control system based on novel wiring layout |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113741326A (en) * | 2021-08-31 | 2021-12-03 | 广州达意隆包装机械股份有限公司 | Filling equipment control system based on novel wiring layout |
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