CN215893219U

CN215893219U - Energy-saving and environment-friendly smelting system for continuous casting

Info

Publication number: CN215893219U
Application number: CN202122230525.2U
Authority: CN
Inventors: 陈云钱
Original assignee: Jinhua Wanxin Tools Co ltd
Current assignee: Jinhua Wanxin Tools Co ltd
Priority date: 2021-09-15
Filing date: 2021-09-15
Publication date: 2022-02-22
Anticipated expiration: 2031-09-15

Abstract

The utility model relates to the technical field of metal smelting, and discloses an energy-saving and environment-friendly smelting system for continuous casting; the smelting furnace is arranged on the support, the support comprises two support seats which are arranged in parallel and are perpendicular to the ground below the smelting furnace, a roller mounting plate capable of moving along the height direction of the support seats is arranged between the two support seats, rollers are arranged on the lower end surfaces of the roller mounting plates, a pushing mechanism for pushing the roller mounting plate is further arranged on the support seats, and the pushing mechanism is used for pushing the roller mounting plate until the rollers abut against the ground so as to enable the support seats to be separated from the ground; through the arrangement, the moving process of the smelting furnace in a workshop becomes more convenient, so that the smelting system is more convenient for workers to use.

Description

Energy-saving and environment-friendly smelting system for continuous casting

Technical Field

The utility model relates to the technical field of metal smelting, in particular to an energy-saving and environment-friendly smelting system for continuous casting.

Background

The smelting system is the equipment that is used for smelting metal, often indicates the smelting furnace, along with the popularization of environmental protection theory, the heating method of smelting furnace is by traditional natural gas heating to electromagnetic induction heating direction development gradually, and electromagnetic induction heating smelting furnace often need remove it to the place of smelting metal in the workshop and carry out the metal smelting work, and among the prior art, electromagnetic induction heating smelting furnace has the problem of removing the difficulty usually.

SUMMERY OF THE UTILITY MODEL

Aiming at the defect that an electromagnetic induction heating smelting furnace in the prior art is difficult to move, the utility model provides an energy-saving and environment-friendly smelting system for continuous casting; this continuous casting is with energy-concerving and environment-protective formula system of smelting solves the smelting furnace and removes the problem of difficulty in the workshop through set up the telescopic gyro wheel on the smelting furnace installing support.

In order to solve the technical problem, the utility model is solved by the following technical scheme:

the utility model provides a continuous casting is with energy-concerving and environment-protective formula system of smelting, it includes smelting furnace and support, the smelting furnace is installed on the support, the support is including the support seat that is located two parallel arrangement and perpendicular to ground of smelting furnace below, be equipped with the gyro wheel mounting panel that can follow support seat direction of height removal between two support seats, the gyro wheel is installed to the terminal surface under the gyro wheel mounting panel, still install the pushing mechanism who promotes the gyro wheel mounting panel on the support seat, pushing mechanism is used for promoting gyro wheel mounting panel to the gyro wheel support and leans on so that the support seat breaks away from ground.

According to the utility model, through the arrangement of the roller and the pushing mechanism, when the smelting furnace is moved, the pushing mechanism pushes the roller mounting plate to enable the bracket base to be away from the ground, and the roller is abutted against the ground, so that the smelting furnace is moved to a required place through the roller to work, and the moving process of the smelting furnace in a workshop is conveniently realized; when the smelting furnace moves to a working place, the pushing mechanism enables the roller to move upwards to the bracket base to be in contact with the ground, so that the stability of the smelting furnace during working is ensured.

Preferably, a push rod mounting seat is arranged between the two support seats, a connecting rod for connecting the push rod mounting seat with the two support seats is arranged on the side face of the push rod mounting seat, the pushing mechanism comprises an electric push rod, the electric push rod is mounted on the push rod mounting seat, a push shaft through hole is formed in the push rod mounting seat, and a push shaft of the electric push rod penetrates through the push shaft through hole and is fixedly connected with the roller mounting plate.

According to the energy-saving environment-friendly smelting system for continuous casting, the electric push rod and the roller are connected, so that the lifting process of the roller is more stable, and the safety of the energy-saving environment-friendly smelting system for continuous casting is improved.

As the preferred connecting rod, the lower end face of the connecting rod is provided with a positioning cylinder with an opening facing the roller mounting plate, and the upper end face of the roller mounting plate is provided with a positioning column matched with the positioning cylinder.

According to the utility model, through the arrangement of the positioning cylinder and the positioning column, the precision of the roller mounting plate in the lifting process is increased, so that the stability of the smelting furnace in the ground moving process is ensured.

Preferably, mounting plates are arranged above the two support seats, supporting rods for connecting the mounting plates with the support seats are arranged on the lower end faces of the mounting plates, supporting seats are arranged on the upper end faces of the mounting plates, the smelting furnace is located between the two supporting seats, two connecting shafts are arranged on the outer side wall of the smelting furnace, supporting column through holes for the connecting shafts to pass through are formed in the supporting seats, and fixing nuts are connected to the end portions, penetrating through the supporting column through holes, of the connecting shafts on one side of the smelting furnace.

According to the utility model, the smelting furnace can rotate for a certain angle around the connecting shaft by the arrangement of the installation mode between the smelting furnace and the bracket, so that the discharging process of the smelting furnace is more convenient and faster.

Preferably, the supporting seat is provided with a first motor for driving the smelting furnace to rotate along the connecting shaft, and the rotating shaft of the first motor is connected with the connecting shaft at one side of the smelting furnace.

According to the utility model, through the arrangement of the first motor, the rotation process of the smelting furnace is automatically realized, and the discharging process of the smelting furnace in an inclined state is facilitated.

Preferably, the smelting furnace comprises a smelting furnace outer shell and a crucible located inside the smelting furnace outer shell, a heating coil is arranged between the smelting furnace outer shell and the crucible, an opening at the upper end of the crucible is sunken downwards to form an open slot, and the open slot is connected with a drainage slot with one end extending out of the smelting furnace outer shell.

According to the utility model, through the arrangement of the smelting furnace structure, the crucible is heated by the heating coil to smelt the metal, so that the pollution of gases such as carbon dioxide and the like generated in the smelting process to the environment is avoided, and the environment-friendly and energy-saving production is realized.

Preferably, the upper end part of the smelting furnace is provided with a furnace cover for sealing the crucible, and the furnace cover is connected with the outer shell of the smelting furnace through bolts; the two mounting plates are both provided with positioning shafts which are vertical to the mounting plates and extend upwards, a supporting plate higher than the upper end surface of the smelting furnace is connected between the two positioning shafts, a sliding plate capable of sliding up and down along the positioning shafts is also connected between the two positioning shafts, and a sealing plate for sealing the drainage groove is fixed on the sliding plate; a screw rod for driving the sliding plate to slide up and down is arranged between the mounting plate and the supporting plate, and a second motor for driving the screw rod to rotate is arranged on the mounting plate.

According to the utility model, through the arrangement of the sealing plate and the furnace cover, the drainage groove and the crucible are respectively sealed by the sealing plate and the furnace cover in the metal smelting process, so that the heat loss in the heating process is avoided, and the utilization rate of the energy-saving environment-friendly smelting system for continuous casting on heat is increased; through the installation setting of closing plate, start the second motor drive closing plate during the ejection of compact and rise and leave the drainage groove, pour the crucible through the metal melt in the drainage groove with the crucible, avoided the metal melt to take place to splash at the in-process of pouring out, and then increased this continuous casting with the security of energy-concerving and environment-protective formula system of smelting.

Preferably, the support rod is provided with a push handle.

According to the utility model, the moving process of the smelting furnace becomes more convenient through the arrangement of the push handle.

Drawings

Fig. 1 is a schematic view of an energy-saving and environment-friendly smelting system for continuous casting in example 1.

Fig. 2 is a sectional view of an energy-saving and environment-friendly melting system for continuous casting according to example 1.

Fig. 3 is a schematic view of the stent in example 1.

The names of the parts indicated by the numerical references in the drawings are as follows:

110. a smelting furnace; 120. a support; 121. a support base; 122. a support bar; 123. a supporting seat; 124. mounting a plate; 131. mounting a roller; 132. a roller; 141. a furnace cover; 142. a bolt; 143. a positioning cylinder; 144. a positioning column; 151. a push rod mounting seat; 152. an electric push rod; 161. a connecting shaft; 162. a first motor; 163. a second motor; 171. a drainage groove; 181. a sealing plate; 182. positioning the shaft; 183. a support plate; 184. a sliding plate; 185. a screw rod; 190. a pushing handle; 211. a smelting furnace outer shell; 212. a crucible; 213. a heating coil; 221. an open slot; 312. a connecting rod; 321. a push shaft through hole; 341. and (4) supporting column through holes.

Detailed Description

For a further understanding of the utility model, reference should be made to the following detailed description taken in conjunction with the accompanying drawings and examples. It is to be understood that the examples are illustrative of the utility model and not limiting.

Example 1

As shown in fig. 1-3, the embodiment provides an energy-saving and environment-friendly smelting system for continuous casting, which includes a smelting furnace 110 and a support 120, wherein the smelting furnace 110 is mounted on the support 120, the support 120 includes two support bases 121 that are positioned below the smelting furnace 110 and are arranged in parallel and perpendicular to the ground, a roller mounting plate 131 that can move along the height direction of the support bases 121 is disposed between the two support bases 121, a roller 132 is mounted on the lower end surface of the roller mounting plate 131, a pushing mechanism that pushes the roller mounting plate 131 is further mounted on the support base 121, the pushing mechanism can push the roller mounting plate 131 until the roller 132 abuts against the ground, and the support bases 121 leave the ground; a push rod mounting seat 151 is arranged between the two bracket seats 121, a connecting rod 312 for connecting the push rod mounting seat 151 with the two bracket seats 121 is arranged on the side surface of the push rod mounting seat 151, the pushing mechanism comprises an electric push rod 152, the electric push rod 152 is mounted on the push rod mounting seat 151, a push shaft through hole 321 is arranged on the push rod mounting seat 151, and a push shaft of the electric push rod 152 penetrates through the push shaft through hole 321 to be fixedly connected with the roller mounting plate 131; a positioning cylinder 143 with an opening facing the roller mounting plate 131 is arranged on the lower end face of the connecting rod 312, and a positioning column 144 which is matched with the positioning cylinder 143 and can be inserted into the inner cavity of the positioning cylinder 143 is arranged on the upper end face of the roller mounting plate 131; the supporting rod 122 is provided with a pushing handle 190.

Through the arrangement of the electric push rod 152 in the embodiment, when the smelting furnace 110 is moved, the electric push rod 152 is started to drive the roller mounting plate 131 to move downwards, the lower end surface of the lower supporting seat 123 pushed by the electric push rod 152 leaves the ground, the roller 132 on the roller mounting plate 131 abuts against the ground and can slide on the ground, and a worker pulls the push handle 190 to push the energy-saving environment-friendly smelting system for continuous casting to move on the ground, so that the smelting furnace 110 is conveniently moved; when the smelting furnace 110 moves to a working place, the electric push rod 152 is started again to enable the roller mounting plate 131 to move upwards under the driving of the push shaft until the roller 132 leaves the ground, and at the moment, the bracket base 121 is in contact with the ground, so that the stability and the safety of the smelting furnace 110 during working are ensured; through the arrangement, the moving process of the smelting furnace 110 becomes simple and easy, and the process that a worker moves the energy-saving and environment-friendly smelting system for continuous casting in a workshop is conveniently realized.

In this embodiment, the mounting plates 124 are respectively arranged above the two support bases 121, the support rods 122 for connecting the mounting plates 124 with the support bases 121 are arranged on the lower end surfaces of the mounting plates 124, the support seats 123 are arranged on the upper end surfaces of the mounting plates 124, the melting furnace 110 is positioned between the two support seats 123, two connecting shafts 161 are arranged on the outer side wall of the melting furnace 110, support column through holes 341 for the connecting shafts 161 to pass through are arranged on the support seats 123, and fixing nuts are connected to the end parts of the connecting shafts 161 on one side of the melting furnace 110, which pass through the support column through holes 341; a first motor 162 for driving the smelting furnace 110 to rotate along the connecting shaft 161 is installed on the supporting seat 123, and the rotating shaft of the first motor 162 is connected with the connecting shaft 161 at one side of the smelting furnace 110; the smelting furnace 110 comprises a smelting furnace outer shell 211 and a crucible 212 positioned inside the smelting furnace outer shell 211, a heating coil 213 is arranged between the smelting furnace outer shell 211 and the crucible 212, an opening at the upper end of the crucible 212 is downwards sunken to form an open groove 221, and a drainage groove 171 with one end extending out of the smelting furnace outer shell 211 is connected to the open groove 221.

Through the arrangement of the connection mode of the smelting furnace 110 and the bracket 120 in the embodiment, metal is added into the crucible 212, the metal is heated and smelted through the heating coil 213, after the metal smelting is finished, the first motor 162 is started to drive the smelting furnace 110 to rotate along the connecting shaft 161 to incline for a certain angle, molten metal in the crucible 212 flows out of the crucible 212 from the drainage groove 171, and through the arrangement, the discharging process of the energy-saving and environment-friendly smelting system for continuous casting becomes simple and safe.

In this embodiment, a furnace cover 141 for sealing the crucible 212 is disposed at the upper end of the melting furnace 110, and the furnace cover 141 is connected to the outer shell 211 of the melting furnace by bolts 142; the two mounting plates 124 are respectively provided with a positioning shaft 182 which is vertical to the mounting plates 124 and extends upwards, a supporting plate 183 which is higher than the upper end surface of the smelting furnace 110 is connected between the two positioning shafts 182, a sliding plate 184 which can slide up and down along the positioning shafts 182 is also connected between the two positioning shafts 182, and a sealing plate 181 which is abutted against the side wall of the furnace cover 141 and seals the drainage groove 171 is fixed on the sliding plate 184; a screw 185 for driving the sliding plate 184 to slide up and down is installed between the mounting plate 124 and the supporting plate 183, and a second motor 163 for driving the screw 185 to rotate is installed on the mounting plate 124.

Through the arrangement of the furnace cover 141 and the sealing plate 181 in the embodiment, the furnace cover 141 is opened to place metal into the smelting furnace 110, the furnace cover 141 is covered and the furnace cover 141 is fixed on the outer shell 211 of the smelting furnace through the bolt 142, the second motor 163 is started to drive the sliding plate 184 to move downwards on the screw 185 until the sealing plate 181 is blocked on the drainage groove 171, and one side surface of the sealing plate 181 abuts against the side wall of the furnace cover 141; after the metal smelting is finished, starting the second motor 163 to drive the sliding plate 184 to move upwards on the screw 185, removing the sealing plate 181 from the drainage groove 171, and then inclining the smelting furnace 110 to enable molten metal to flow out of the smelting furnace 110 from the drainage groove 171; through the arrangement, heat loss in the heating process of the smelting furnace 110 is avoided, accidents caused by splashing of molten metal in the pouring process are avoided, and the utilization rate and the safety of the energy-saving environment-friendly smelting system for continuous casting to heat are improved.

When the energy-saving and environment-friendly smelting system for continuous casting in the embodiment is used specifically, the electric push rod 152 is started to drive the roller mounting plate 131 to move downwards so that the roller 132 contacts with the ground and rolls on the ground, the push handle 190 is pulled to push the energy-saving and environment-friendly smelting system for continuous casting to a working place, and the electric push rod 152 is started again to drive the roller 132 to completely leave from the ground so that the bracket seat 121 contacts with the ground; opening the furnace cover 141 to place metal into the smelting furnace 110, covering the furnace cover 141 and fixing the furnace cover 141 on the outer shell 211 of the smelting furnace by using the bolts 142, starting the second motor 163 to drive the sliding plate 184 to move on the screw 185 until the sealing plate 181 is blocked on the drainage groove 171; and heating the metal to form molten metal, starting the second motor 163 to drive the sealing plate 181 to move away from the drainage groove 171 after the metal smelting is finished, starting the first motor 162 to drive the smelting furnace 110 to incline for a certain angle, and then enabling the molten metal in the crucible 212 to flow out of the crucible 212 from the drainage groove 171.

In summary, the above-mentioned embodiments are only preferred embodiments of the present invention, and all equivalent changes and modifications made in the claims of the present invention should be covered by the claims of the present invention.

Claims

1. The utility model provides a system is smelted with energy-concerving and environment-protective formula to continuous casting which characterized in that: including smelting furnace (110) and support (120), smelting furnace (110) are installed on support (120), support (120) are including two parallel arrangement and perpendicular to ground's that are located smelting furnace (110) below support seat (121), be equipped with between two support seats (121) and follow gyro wheel mounting panel (131) that support seat (121) direction of height removed, gyro wheel (132) are installed to the terminal surface under gyro wheel mounting panel (131), still install the pushing mechanism who promotes gyro wheel mounting panel (131) on support seat (121), pushing mechanism is used for promoting gyro wheel mounting panel (131) to gyro wheel (132) support and lean on ground so that support seat (121) break away from ground.

2. The energy-saving and environment-friendly smelting system for continuous casting according to claim 1, characterized in that: be equipped with push rod mount pad (151) between two support seats (121), push rod mount pad (151) side is equipped with connecting rod (312) of connecting push rod mount pad (151) and two support seats (121), pushing mechanism includes electric putter (152), electric putter (152) are installed on push rod mount pad (151), be equipped with on push rod mount pad (151) and push away an axle through-hole (321), the axle that pushes away of electric putter (152) passes and pushes away an axle through-hole (321) and gyro wheel mounting panel (131) fixed connection.

3. The energy-saving and environment-friendly smelting system for continuous casting according to claim 2, characterized in that: the lower end face of the connecting rod (312) is provided with a positioning cylinder (143) with an opening facing the roller mounting plate (131), and the upper end face of the roller mounting plate (131) is provided with a positioning column (144) matched with the positioning cylinder (143).

4. The energy-saving and environment-friendly smelting system for continuous casting according to claim 2, characterized in that: mounting plate (124) are arranged above the two support bases (121), supporting rods (122) for connecting the mounting plate (124) with the support bases (121) are arranged on the lower end face of the mounting plate (124), supporting seats (123) are arranged on the upper end face of the mounting plate (124), the smelting furnace (110) is located between the two supporting seats (123), two connecting shafts (161) are arranged on the outer side wall of the smelting furnace (110), supporting column through holes (341) for the connecting shafts (161) to pass through are formed in the supporting seats (123), and fixing nuts are connected to the end portions, penetrating through the supporting column through holes (341), of the connecting shafts (161) on one side of the smelting furnace (110).

5. The energy-saving and environment-friendly smelting system for continuous casting according to claim 4, characterized in that: a first motor (162) for driving the smelting furnace (110) to rotate along the connecting shaft (161) is installed on the supporting seat (123), and the rotating shaft of the first motor (162) is connected with the connecting shaft (161) on one side of the smelting furnace (110).

6. The energy-saving and environment-friendly smelting system for continuous casting according to claim 1, characterized in that: the smelting furnace (110) comprises a smelting furnace outer shell (211) and a crucible (212) positioned inside the smelting furnace outer shell (211), a heating coil (213) is arranged between the smelting furnace outer shell (211) and the crucible (212), an opening at the upper end of the crucible (212) is downwards sunken to form an open slot (221), and a drainage groove (171) with one end extending out of the smelting furnace outer shell (211) is connected to the open slot (221).

7. The energy-saving and environment-friendly smelting system for continuous casting according to claim 5 or 6, characterized in that: the upper end part of the smelting furnace (110) is provided with a furnace cover (141) for sealing the crucible (212), and the furnace cover (141) is connected with the outer shell (211) of the smelting furnace through a bolt (142); positioning shafts (182) which are vertical to the mounting plates (124) and extend upwards are mounted on the two mounting plates (124), a supporting plate (183) which is higher than the upper end surface of the smelting furnace (110) is connected between the two positioning shafts (182), a sliding plate (184) which can slide up and down along the positioning shafts (182) is also connected between the two positioning shafts (182), and a sealing plate (181) for sealing the drainage groove (171) is arranged on the sliding plate (184); a screw rod (185) for driving the sliding plate (184) to slide up and down is arranged between the mounting plate (124) and the supporting plate (183), and a second motor (163) for driving the screw rod (185) to rotate is arranged on the mounting plate (124).

8. The energy-saving and environment-friendly smelting system for continuous casting according to claim 1, characterized in that: the support rod (122) is provided with a push handle (190).