CN215887490U

CN215887490U - Novel carpet design and weaving of two needle rows device

Info

Publication number: CN215887490U
Application number: CN202122436159.6U
Authority: CN
Inventors: 马海峰; 许睿; 吴志强; 邱高伟
Original assignee: Dongfang Leinuo Carpet Tianjin Co ltd
Current assignee: Dongfang Leinuo Carpet Tianjin Co ltd
Priority date: 2021-10-09
Filing date: 2021-10-09
Publication date: 2022-02-22
Anticipated expiration: 2031-10-09

Abstract

The utility model discloses a novel carpet designing and weaving device with double needle rows, which comprises an installation plate, wherein the installation plate comprises yarn guide assemblies, one side of the installation plate is provided with yarn weaving assemblies, the yarn guide assemblies are provided with a plurality of groups, the plurality of groups of yarn guide assemblies are all installed on the same end surface of the installation plate, after the device is started, the plurality of groups of yarn guide assemblies on the installation plate conduct woolen yarns needing sample making, the plurality of groups of yarn guide assemblies can enable the tension to be stable during woolen yarn conduction, and then the woolen yarns are subjected to sample making according to specific patterns by utilizing the yarn weaving assemblies, so that complete sample making work is finally completed.

Description

Novel carpet design and weaving of two needle rows device

Technical Field

The utility model relates to the technical field of proofing machines, in particular to a novel carpet designing and weaving device with double needle rows.

Background

The sample making machine is a production device of tufted carpets, and the pile yarns are implanted on the base fabric in order and at high speed through the up-and-down reciprocating motion of tufting needles to form neat and dense loop pile or cut lines.

The sample making machine comprises a yarn guide assembly and a yarn weaving assembly, and the main purposes of the sample making machine and the yarn weaving assembly are that pile yarns are stably conducted to the yarn weaving assembly by the yarn guide assembly, and the pile yarns are made into samples according to specific patterns by the yarn weaving assembly.

The control system adopted in the proofing machine comprises: the transmission servo control (transverse moving servo, base cloth servo and aluminum roller servo) and the jacquard small servo control, and the whole system is synchronously completed by control software installed on an industrial computer; adopt CAN bus communication, the speed and the stability of 485 communication that generally adopt on the market are better, and overall system compact structure adopts the design of wholeization alline, and all system key parts are installed in the switch board, convenient maintenance and maintenance.

In addition, the control system employs a multi-color control algorithm:

stretching the pattern by adopting a base fabric control technology;

distributing each pile yarn to different positions by combining a traversing control technology;

different pile heights are accurately controlled by software through a three-roller jacquard structure, and pile yarn selection at each position is realized;

the double-needle-row structure is adopted, and the design of one row of multicolor patterns and the design of the other row of common patterns are realized.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a novel carpet design and weaving device with double needle rows.

In order to solve the technical problems, the utility model provides the following technical scheme: the utility model provides a novel carpet design and weaving of two needle rows device, includes the mounting panel, the mounting panel is including leading the yarn subassembly, one side of mounting panel is provided with weaves the yarn subassembly, it is provided with the multiunit to lead the yarn subassembly, the multiunit lead the yarn subassembly all to install on the same terminal surface of mounting panel, and when the device starts the back, the fine hair yarn that the multiunit on the mounting panel led the yarn subassembly to conduct the needs to be printed a design, and tension is stable when the multiunit led the setting mode of yarn subassembly and can make the fine hair yarn conduct, recycles to weave the yarn subassembly and prints a design with the fine hair yarn according to specific pattern, finally accomplishes complete work of drawing a design.

According to the technical scheme, the yarn guide assembly comprises a yarn guide seat, a yarn blowing pipe is installed on one side of the yarn guide seat, and a first yarn guide wheel, a second yarn guide wheel and a third yarn guide wheel are installed on the end face of the yarn guide seat.

According to the technical scheme, the second yarn guide wheel and the third yarn guide wheel are arranged on the same side of the same end face of the yarn guide seat, the first yarn guide wheel is arranged on one side between the second yarn guide wheel and the third yarn guide wheel, and the first yarn guide wheel is arranged on the same end face of the yarn guide seat provided with the second yarn guide wheel and the third yarn guide wheel.

According to the technical scheme, the interior of the yarn weaving assembly is hollow.

According to the technical scheme, the servo motor is installed to the one end of weaving the yarn subassembly, weave the inside lead screw that is provided with of yarn subassembly, the internally mounted who weaves the yarn subassembly has the fixed block, the inside threaded hole that has seted up of fixed block, the lead screw is worn to locate in the screw hole, the push rod is installed to the one end of lead screw.

According to the technical scheme, one end, far away from the push rod, of the screw rod is installed on a rotor of the servo motor.

Compared with the prior art, the utility model has the following beneficial effects: through being provided with and leading the yarn subassembly and weaving the yarn subassembly, after the device starts, the fine hair yarn that the yarn subassembly will need the design is led to the multiunit on the mounting panel conducts, and the multiunit is led the setting mode of yarn subassembly and can be so that the fine hair yarn tension is stable when conducting, recycles and weaves the yarn subassembly and beat the design with the fine hair yarn according to specific pattern, finally accomplishes complete design work.

Drawings

The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model and not to limit the utility model. In the drawings:

FIG. 1 is a front view of the mounting plate of the present invention;

figure 2 is a front schematic view of the yarn guide assembly of the present invention;

FIG. 3 is a schematic front cross-sectional view of a yarn weaving assembly of the present invention;

in the figure: 1. mounting a plate;

2. a yarn guide assembly; 21. a yarn guide seat; 22. blowing a bobbin; 23. a first yarn guide wheel; 24. a second yarn guide wheel; 25. a third yarn guide wheel;

3. a yarn weaving assembly; 31. a servo motor; 32. a lead screw; 33. a fixed block; 34. a push rod.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides the following technical solutions: the utility model provides a novel carpet design and weaving of two needle rows device, including mounting panel 1, mounting panel 1 is including leading yarn subassembly 2, one side of mounting panel 1 is provided with weaves yarn subassembly 3, it is provided with the multiunit to lead yarn subassembly 2, the multiunit is led yarn subassembly 2 and is all installed on the same terminal surface of mounting panel 1, it sets up to the cavity form to weave yarn subassembly 3 inside, servo motor 31 is installed to the one end of weaving yarn subassembly 3, weave the inside lead screw 32 that is provided with of yarn subassembly 3, the internally mounted who weaves yarn subassembly 3 has fixed block 33, the inside threaded hole of having seted up of fixed block 33, lead screw 32 wears to locate in the screw hole, push rod 34 is installed to lead screw 32's one end, the one end that push rod 34 was kept away from to lead screw 32 is installed on servo motor 31's rotor.

The yarn guiding component 2 comprises a yarn guiding seat 21, a yarn blowing tube 22 is installed on one side of the yarn guiding seat 21, a first yarn guiding wheel 23, a second yarn guiding wheel 24 and a third yarn guiding wheel 25 are installed on the end face of the yarn guiding seat 21, the second yarn guiding wheel 24 and the third yarn guiding wheel 25 are installed on the same side of the same end face of the yarn guiding seat 21, the first yarn guiding wheel 23 is arranged on one side between the second yarn guiding wheel 24 and the third yarn guiding wheel 25, and the first yarn guiding wheel 23 is installed on the same end face of the yarn guiding seat 21, on which the second yarn guiding wheel 24 and the third yarn guiding wheel 25 are installed.

The working principle is as follows: when the device is started, the wool yarns are contacted with the third yarn guide wheel 25 along the tangential direction of the third yarn guide wheel 25 and the yarn blowing tube 22, clockwise bypass the third yarn guide wheel 25, anticlockwise bypass the first yarn guide wheel 23, finally clockwise bypass the second yarn guide wheel 24, and bypass the plurality of groups of yarn guide assemblies 2 one by one in this way, meanwhile, the wool yarns are enabled to be stable in tension due to downward wind force during conduction by utilizing the action of the yarn blowing tube 22, the wool yarns are prevented from being wound with the yarn guide assemblies 2 due to insufficient tension, in this way, the wool yarns can be stably conducted to the yarn weaving assemblies 3, the servo motor 31 is electrified to drive the lead screw 32 to rotate forward and backward in the fixed block 33, the lead screw 32 vertically reciprocates in the yarn weaving assemblies 3 during rotation due to the threaded hole formed in the fixed block 33, the lead screw 34 drives the push rod 34 to vertically reciprocate, the push rod 34 drives the tufting needle to vertically reciprocate to implant the wool yarns into a base fabric regularly and at high speed, forming neat and dense loop velvet or cut lines.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the utility model. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A novel carpet design and weaving device of double needle row, includes mounting panel (1), its characterized in that: the mounting panel (1) is including leading yarn subassembly (2), one side of mounting panel (1) is provided with weaves yarn subassembly (3), it is provided with the multiunit to lead yarn subassembly (2), the multiunit it all installs on the same terminal surface of mounting panel (1) to lead yarn subassembly (2).

2. A novel double needle bar carpet design and weaving device according to claim 1, characterized in that: the yarn guide assembly (2) comprises a yarn guide seat (21), a yarn blowing tube (22) is installed on one side of the yarn guide seat (21), and a yarn guide wheel I (23), a yarn guide wheel II (24) and a yarn guide wheel III (25) are installed on the end face of the yarn guide seat (21).

3. A novel double needle bar carpet design and weaving device according to claim 2, characterized in that: the yarn guide device is characterized in that the yarn guide wheel II (24) and the yarn guide wheel III (25) are arranged on the same side of the same end face of the yarn guide seat (21), the yarn guide wheel I (23) is arranged on one side between the yarn guide wheel II (24) and the yarn guide wheel III (25), and the yarn guide wheel I (23) is arranged on the same end face of the yarn guide seat (21) provided with the yarn guide wheel II (24) and the yarn guide wheel III (25).

4. A novel double needle bar carpet design and weaving device according to claim 1, characterized in that: the interior of the yarn weaving assembly (3) is hollow.

5. A novel double needle bar carpet design and weaving device according to claim 1, characterized in that: servo motor (31) are installed to the one end of weaving yarn subassembly (3), weave inside lead screw (32) that is provided with of yarn subassembly (3), the internally mounted who weaves yarn subassembly (3) has fixed block (33), the inside screw hole of seting up of fixed block (33), lead screw (32) are worn to locate in the screw hole, push rod (34) are installed to the one end of lead screw (32).

6. The new carpet design and weaving device of double needle bars as claimed in claim 5, characterized in that: one end of the screw rod (32) far away from the push rod (34) is arranged on a rotor of the servo motor (31).