CN215885481U - Turnover device for rocker arm assembly in diaphragm type carburetor - Google Patents
Turnover device for rocker arm assembly in diaphragm type carburetor Download PDFInfo
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- CN215885481U CN215885481U CN202122101419.4U CN202122101419U CN215885481U CN 215885481 U CN215885481 U CN 215885481U CN 202122101419 U CN202122101419 U CN 202122101419U CN 215885481 U CN215885481 U CN 215885481U
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Abstract
The utility model relates to a turnover device for a rocker arm component in a diaphragm type carburetor, which comprises: the material taking mechanism and the driving mechanism; the bottom of the material taking mechanism is provided with an avoiding groove matched with the rocker arm assembly, so that when the material taking mechanism picks up the rocker arm assembly, the rocker arm assembly can be embedded in the avoiding groove. The material taking mechanism comprises a first mounting seat and an adsorption component, the first mounting seat is connected to the movable end of the driving mechanism, a negative pressure hole is formed in the first mounting seat, and the adsorption component is communicated with the negative pressure hole to adsorb the rocker arm component. Through above-mentioned technical scheme, can pick up the rocking arm subassembly fast accurately to shift the rocking arm subassembly to other positions, realized the quick turnover work of rocking arm subassembly. Therefore, the single assembly time of the rocker arm assembly is shortened, and the overall assembly efficiency is improved.
Description
Technical Field
The utility model belongs to the technical field of carburetor assembly, and particularly relates to a turnover device for a rocker arm assembly in a diaphragm type carburetor.
Background
A carburetor (carburetor) is a mechanical device that mixes a certain proportion of gasoline with air under the action of vacuum generated by the operation of an engine. A carburetor is a precise mechanical device which utilizes the kinetic energy of the intake air flow to atomize gasoline. The carburetor can automatically match corresponding concentration according to different working state requirements of the engine and output corresponding amount of mixed gas, and in order to enable the mixed gas to be uniformly mixed, the carburetor also has the effect of atomizing fuel oil so as to enable a machine to normally run.
The carburetor includes a central body and a rocker arm assembly, and the mating relationship of the central body and the rocker arm assembly affects the atomization performance of the carburetor. The rocker arm assembly comprises a spring, a needle valve core, a rocker arm and a positioning pin. During assembly, the rocker arm spring needs to be placed into the middle body, the needle valve core needs to be placed into the rocker arm and placed into the middle body, then the positioning pin is inserted into the rocker arm, and then the threads are locked manually, so that the rocker arm assembly process is completed, and the rocker arm assembly process is complicated. In addition, because spare part is too little, the material is more difficult for the manual work to the spring pops out easily when the assembly, wastes time and energy. Meanwhile, because the manual work is mainly based on experience to position during assembly, each part has a certain positioning error easily, and the assembly quality of the product is influenced.
Therefore, to the problem that the assembly quality is poor and the efficiency is low when the rocker arm assembly is manually assembled in the prior art, a more reasonable technical scheme needs to be provided to solve the technical problem existing at present.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a turnover device for a rocker arm assembly in a diaphragm type carburetor, which solves the problems of poor assembly quality and low efficiency in manual assembly of the rocker arm assembly in the prior art.
The utility model provides a turnover device for a rocker arm component in a diaphragm type carburetor, which comprises:
the material taking mechanism is used for picking up or releasing the rocker arm assembly; and
the driving mechanism is connected with the material taking mechanism and used for driving the driving mechanism to move from the position A to the position B;
the bottom of the material taking mechanism is provided with an avoiding groove matched with the rocker arm assembly, so that when the rocker arm assembly is picked up by the material taking mechanism, the rocker arm assembly can be embedded in the avoiding groove.
The material taking mechanism comprises a first mounting seat and an adsorption component, the first mounting seat is connected to the movable end of the driving mechanism, a negative pressure hole is formed in the first mounting seat, and the adsorption component is communicated with the negative pressure hole to adsorb the rocker arm component.
In one possible design, the adsorption assembly comprises a first vacuum pump and an air pipe, one end of the air pipe is communicated with the first vacuum pump, and the other end of the air pipe is communicated with the negative pressure hole, so that when the first vacuum pump is started, suction force can be generated to adsorb the rocker arm assembly; and the rocker arm assembly can be released when the first vacuum pump is stopped.
In a possible design, the material taking mechanism further comprises a magnetic suction piece, and the magnetic suction piece is embedded in the bottom end of the first mounting seat so as to adsorb the rocker arm assembly through magnetic force.
In one possible design, the magnetically attractive element is configured as an electromagnetic chuck.
In one possible design, the epicyclic arrangement further comprises a return spring, which is vertically connected to the first mounting seat.
In one possible design, the material taking mechanism further comprises a pair of oppositely arranged movable blocks, and the movable blocks are movably connected to the first mounting seat so as to be relatively close to or far from the negative pressure hole.
In one possible design, the driving mechanism includes a driving arm and a first driver, one end of the driving arm is connected to the first driver in a driving mode, and the other end of the driving arm is rotatably connected to the material taking mechanism so as to adjust the position of the material taking mechanism.
In one possible design, the epicyclic arrangement further comprises:
the first detection mechanism is used for detecting the current position of the material taking mechanism;
and the first controller is respectively in communication connection with the driving mechanism, the material taking mechanism and the first detection mechanism so as to respectively control the material taking mechanism and the driving mechanism to execute corresponding actions according to the current position of the material taking mechanism.
In one possible embodiment, the first detection means is configured as a first displacement sensor and/or a first distance sensor.
In one possible design, the first controller is configured as a first PLC programmable logic controller.
The utility model has the technical effects that:
through above-mentioned technical scheme, can pick up the rocking arm subassembly fast accurately to shift the rocking arm subassembly to other positions, realized the quick turnover work of rocking arm subassembly. Therefore, the single assembly time of the rocker arm assembly can be shortened, and the overall assembly efficiency is improved. Therefore, the method can replace the traditional operation mode, meet the production requirements of quality and quantity guarantee, and can ensure the productivity even under the condition of larger production demand, thereby meeting the requirements of industrial production.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
FIG. 1 is a perspective view of a positioning device for a rocker arm assembly in a diaphragm carburetor of the present invention from one perspective;
FIG. 2 is a perspective view of the positioning device for the rocker arm assembly in a diaphragm carburetor of the present invention from another perspective;
FIG. 3 is a schematic perspective view of a detent mechanism of the detent mechanism for the rocker arm assembly of the diaphragm carburetor of the present invention;
FIG. 4 is a schematic perspective view of the rocker arm assembly;
FIG. 5 is a schematic perspective view of a feed assembly for a rocker arm in a diaphragm carburetor of the present invention;
FIG. 6 is a schematic perspective view of a pressing device for a locating pin of a diaphragm carburetor according to the present invention;
FIG. 7 is a schematic perspective view of the pressing device for the positioning pin of the diaphragm carburetor according to the present invention, wherein only the pressing mechanism and the positioning mechanism are shown;
FIG. 8 is a schematic perspective view of the present invention providing an epicyclic arrangement for a rocker arm assembly in a diaphragm carburetor;
FIG. 9 is a perspective view of a material pick-up mechanism of the present invention for use in a transfer device for a rocker arm assembly in a diaphragm carburetor;
FIG. 10 is a cross-sectional view of a take off mechanism of the present invention in a transfer device for a rocker arm assembly in a diaphragm carburetor;
FIG. 11 is a schematic perspective view of a blanking device of the present invention for use in an assembly apparatus of a rocker arm assembly in a diaphragm carburetor:
FIG. 12 is a schematic perspective view of the assembly apparatus for the rocker arm assembly in a diaphragm carburetor of the present invention from one perspective:
FIG. 13 is a perspective view of an assembly apparatus for a rocker arm assembly in a diaphragm carburetor of the present invention from another perspective.
In the above drawings:
1-positioning means, 11-indexing disk, 12-positioning means, 121-positioning means, 122-stop means, 123-slide means, 124-guide plate, 125-guide hole, 13-indexing means, 14-pushing means, 141-pushing table, 142-pushing plate, 143-fourth linear driver;
2-a feeding device, 21-an adjusting mechanism, 22-an adsorption mechanism, 23-a transmission mechanism, 231-a guide piece, 232-a vibrator, 233-a pressing plate, 234-a limiting piece, 24-a turnover mechanism, 241-a supporting seat, 242-a lifting component and 243-a transverse moving component;
3-a material pressing device, 31-a material arranging mechanism, 32-a feeding mechanism, 321-a material distributing assembly, 3211-a material distributor, 3212-a material distributing seat, 322-a pushing assembly, 3221-a positioning seat, 3222-a limiting groove, 33-a press-mounting mechanism, 331-a connecting seat, 332-a press-mounting part, 3321-a pressing rod, 3322-a limiting cylinder, 333-a first linear driver, 334-a pressing shaft, 34-a positioning mechanism, 341-a base, 342-a sliding block and 343-a third driver;
4-a turnover device, 41-a material taking mechanism, 411-a first mounting seat, 412-a negative pressure hole, 413-a magnetic attraction piece, 42-a driving mechanism, 421-a transmission arm and 422-a first driver;
5-a blanking device, 51-a lifting mechanism, 52-a blanking seat, 53-a core dropping cylinder, 54-a spring dropping cylinder, 55-a needle valve core guiding mechanism and 56-a spring guiding mechanism;
6-rocker arm assembly, 61-needle valve core, 62-spring, 63-rocker arm, 64-positioning pin;
r1-first station, R2-second station, R3-third station, R4-fourth station.
Detailed Description
The following detailed description of embodiments of the utility model refers to the accompanying drawings. It should be understood that the detailed description and specific examples, while indicating the present invention, are given by way of illustration and explanation only, not limitation.
In the present invention, the use of directional terms such as "upper, lower, left, right" in the case where no description is made to the contrary generally means the upper and lower of each device provided in the present disclosure in actual use. The inner and outer parts refer to the inner and outer parts of the corresponding part contour. In addition, it should be noted that terms such as "first", "second", and the like are used for distinguishing one element from another, and have no order or importance. In the drawings, the same reference numerals denote the same elements.
According to a specific embodiment provided by a first aspect of the present disclosure, a positioning device for a rocker arm assembly in a diaphragm carburetor is provided. The positioning device 1 can be used for the assembly process of the rocker arm assembly 6, so that the assembly efficiency and the assembly precision are improved. Fig. 1 to 13 show one embodiment, and the structure of the positioning device 1 will be described in detail below with reference to the drawings.
Referring to fig. 1 to 13, the positioning device 1 includes an index plate 11, a positioning mechanism 12, and an index mechanism 13.
The positioning mechanisms 12 are provided with positioning grooves for accommodating the rocker arm assemblies 6, and the positioning mechanisms 12 are configured into multiple groups, are uniformly arranged along the circumferential direction of the indexing disc 11, and are detachably connected to the indexing disc 11, so that the rocker arm assemblies are convenient to disassemble, assemble and maintain. And the indexing mechanism 13 is connected with the indexing disc 11, so that the indexing disc 11 is driven to move at the same angle.
The positioning mechanism 12 can provide a consistent positioning reference surface for the rocker arm assembly 6, which is beneficial to ensuring the consistency of the position of the rocker arm assembly 6 during assembly, and indirectly ensures the positioning accuracy and subsequent assembly accuracy. The angle of rotation of the index plate 11 can be determined according to the number of the positioning mechanisms 12, so that the index mechanism 13 can accurately rotate the index plate 11 to a proper angle. Therefore, the positioning mechanism 12 can stay at the corresponding station, so that a worker or other devices can conveniently perform corresponding processes, and parts on the positioning mechanism 12 can be accurately operated. Thus, a positioning device 1 capable of realizing precise assembly can be formed, so that the assembly work of the rocker arm assembly 6 can be completed accurately and rapidly. The repeated circulation action is beneficial to improving the whole assembly efficiency.
In a possible embodiment, the positioning mechanism 12 comprises a positioning element 121, a stop 122 and a slider 123. The positioning member 121, the positioning member 121 is provided with a positioning groove. A stop member 122 removably coupled to the positioning member 121, the stop member 122 being at least partially positioned in the positioning slot to define the position of the rocker arm assembly 6 relative to the positioning member 121. A sliding member 123 having a slot for receiving the rocker arm assembly 6, the sliding member 123 being movably connected to the positioning member 121 for adjusting the position of the slot relative to the positioning slot.
Thus, the position of the rocker arm assembly 6 during assembly can be ensured through the stop part 122, the position reliability of the rocker arm assembly 6 is further ensured, the precision of the later period during operation of the rocker arm assembly 6 is improved, and the assembly efficiency and the assembly quality are improved. The arrangement of the sliding part 123 is beneficial to adapting to the assembly requirements of different stations, and has better flexibility and practicability.
The stop member 122 may be partially disposed in the positioning groove, or may be disposed in the positioning groove as a whole, and specifically may be flexibly disposed according to the specification of the positioning member 121 and the specification of the rocker arm assembly 6.
Further, in the present disclosure, the stopper 122 is detachably coupled to the positioning member 121 by a fastener such as a bolt, a screw, or the like, so that it is convenient to perform an adaptive assembly according to the specification of the rocker arm assembly 6, so that the stopper 122 can effectively define the position of the rocker arm assembly 6.
In one embodiment, in the plurality of sets of positioning mechanisms 12, pushing mechanisms 14 are disposed below at least two sets of positioning mechanisms 12 in a one-to-one correspondence; the pushing mechanism 14 is connected to the slider 123 to adjust the position of the slot. In this way, the pushing mechanism 14 can perform corresponding actions according to different stations and stations, so as to adapt to different operation requirements.
Alternatively, the pushing mechanism 14 may include a pushing stage 141, a pushing plate 142, and a fourth linear driver 143.
The pushing table 141 is connected to the sliding member 123, the pushing table 141 extends vertically and downwardly, and the dividing plate 11 is provided with a strip-shaped hole for guiding the pushing table 141 to move. And the push plate 142 is vertically arranged, and the width of the push plate 142 is greater than that of the push table 141. And a fourth linear driver 143 having a movable end detachably coupled to the push plate 142 to move the push plate 142 closer to or away from the push stage 141. Therefore, when the push plate 142 touches the push table 141, the sliding member 123 can be driven to move, thereby realizing the adjustment of the slot position. For example, after the rocker arm 63 is put on the positioning mechanism 12, the slider 123 may bring the needle valve element 61 located in the slot hole close to the rocker arm 63, and the needle valve element 61 may be locked in the insertion hole of the rocker arm 63, so as to realize the assembling work of the rocker arm 63 and the needle valve element 61.
Further, the fourth linear driver 143 may be configured as a cylinder. Of course, the fourth linear actuator 143 may be configured as any suitable linear actuator such as a hydraulic cylinder and a linear actuator, and the disclosure is not limited thereto.
In the present disclosure, the push plate 142 can be configured in any suitable configuration.
In one possible design, the pushing plate 142 includes a horizontal section and vertical sections respectively disposed at two ends of the horizontal section, and the pushing platform 141 is disposed between the two vertical sections, i.e., the pushing platform 141 is located above the horizontal section. Thus, the pushing or pulling action of the pushing table 141 can be realized by changing the moving direction of the linear driver, and one structure, two functions and good practicability can be realized.
In another possible design, i.e. in at least two groups of pushing mechanisms 14, the pushing plate 142 of one group of pushing mechanisms 14 is arranged on the side close to the center of the indexing disk 11, in which case the sliding member 123 can be driven to move towards the outside when the movable end of the fourth linear driver 143 moves towards the outside (the side away from the center of the indexing disk 11); the push plates 142 of the other group of pushing mechanisms 14 are arranged on the side close to the edge of the indexing disk 11, in which case the slide 123 is driven to move towards the inside when the movable end of the fourth linear actuator 143 moves towards the inside (the side pointing towards the center of the indexing disk 11). Therefore, the position of the sliding member 123 can be flexibly adjusted according to the station where the positioning mechanism 12 is located.
In yet another embodiment, the pushing mechanism 14 can be configured as an electrostrictive or magnetostrictive member, i.e., the length of the electrostrictive or magnetostrictive member is switched by switching the power-on and power-off states, and the sliding member 123 is indirectly driven to move, so that the flexible adjustment of the slot hole position can be realized. In this regard, conventional modifications of the prior art may be made by those skilled in the art, and the disclosure is not limited thereto.
In yet another embodiment, the pushing mechanism 14 may also be configured as a combination of a motor and a screw transmission mechanism, whereby the rotation of the motor is converted into the linear movement of the screw to adjust the position of the slider 123. That is, under the technical idea of the present disclosure, a person skilled in the art can flexibly assemble the pushing mechanism 14 according to the application environment, and the present disclosure does not limit this.
In order to improve the accuracy of the operation of the swing arm assembly 6, the positioning mechanism 12 may further include a guide plate 124, the guide plate 124 may be detachably connected to the positioning member 121, and a guide hole 125 opposite to the positioning slot may be formed in the guide plate 124. In this way, the positioning pin 64 in the rocker arm assembly 6 can be accurately inserted into the fitting hole site of the rocker arm 63, and the fitting quality is ensured.
In one embodiment, the positioning mechanisms 12 are arranged in four sets, with the angle of rotation between adjacent positioning mechanisms 12 being 90 °. Thus, the index plate 11 rotates by 90 ° as well.
In the present disclosure, a threaded hole or a countersunk hole is provided in the positioning mechanism 12, and the positioning mechanism 12 is detachably attached to the index plate 11 by a bolt or a screw. In order to ensure the positioning reliability, at least three groups of threaded holes or countersunk holes are arranged, so that the stability and the reliability of the position of the positioning mechanism 12 can be ensured when the positioning mechanism rotates, and the positioning accuracy is prevented from being influenced by vibration.
In other embodiments, the positioning mechanism 12 may be connected to the index plate 11 in a snap-fit manner, for which a person skilled in the art may flexibly set the positioning mechanism according to actual needs.
In an alternative embodiment, the indexing mechanism 13 is configured as a cam divider. Of course, the cam divider may be directly used as the indexing mechanism 13, or a mechanical structure may be further provided on the index plate 11 in the area below each positioning mechanism 12 on the basis of the above, so that the rotation accuracy of the index plate 11 is ensured by the cooperation of the mechanical structure and the cam divider. For example, a groove is formed in the bottom of the dividing plate 11, a boss which can move in the vertical direction is further arranged below the dividing plate 11, and when the dividing plate 11 rotates to 90 degrees, the boss can be quickly clamped into the groove, so that the position of the dividing plate 11 is locked, the positioning accuracy is prevented from being influenced by the fact that the dividing plate continues to rotate under the action of inertia, and the position accuracy of the positioning mechanism 12 is guaranteed.
Specifically, the cam indexer is configured as a four-position indexer, model number RU60 DF-04.
In one specific embodiment provided by the present disclosure, the positioning apparatus 1 may further include a fourth detection mechanism and a fourth controller.
The fourth detection mechanism is used for detecting the current position of the positioning mechanism 12. The fourth controller is respectively connected with the indexing mechanism 13 and the fourth detection mechanism in a communication mode so as to control the indexing mechanism 13 to execute corresponding actions according to the current position of the positioning mechanism 12. For example, when the positioning mechanism 12 is detected to be at the target station, the indexing mechanism 13 stops rotating so as to enable the device corresponding to the current station to operate the positioning mechanism 12, and after the operation is completed, the indexing mechanism 13 drives the indexing disc 11 to rotate so as to enable the positioning mechanism 12 to move to the next station. Thus, the position of the positioning mechanism 12 is regulated and controlled in real time, and intelligent control is realized.
In one specific embodiment provided by the present disclosure, the fourth detection mechanism may be configured as a fourth displacement sensor or a fourth distance sensor, and of course, both the fourth displacement sensor and the fourth distance sensor may be configured.
In yet other embodiments, the fourth detection device may be configured as at least one of an infrared sensor, a camera, and a radar. It should be noted that at least one of the detection mechanisms may be configured as any one of an infrared sensor, a camera and a radar, or the detection mechanisms of the same type may be configured in more than one number, or different types of detection mechanisms may be used in combination, which may be flexibly selected by those skilled in the art according to the application environment.
In one embodiment, the fourth controller is a PLC programmable logic controller. In yet other embodiments, the fourth controller may be configured as one of a Central Processing Unit (CPU), a Digital Signal Processor (DSP), an Application Specific Integrated Circuit (ASIC), or a Field Programmable Gate Array (FPGA). In addition, the fourth controller may also be a Network Processor (NP), other programmable logic device, discrete gate or transistor logic device, discrete hardware component.
The fourth controller, the indexing mechanism 13 and the fourth detection mechanism may transmit data through various wireless transmission protocols known in the art, such as GPRS, WiFi, bluetooth, etc., so as to reduce the number of signal lines. Of course, wired transmission of data may also be achieved through a communication cable or the like, which is not limited by the present disclosure.
According to a second aspect of the present disclosure, there is provided a feed device for a rocker arm in a diaphragm carburetor. The feeding device 2 can feed the swing arm 63 into the positioning device 1 provided in the first aspect, thereby improving the assembly efficiency and the assembly accuracy. Fig. 1 to 13 show one embodiment, and the structure of the feeding device 2 will be described in detail below with reference to the drawings.
Referring to fig. 1 to 13, the feeding device for the rocker arm in the diaphragm carburetor includes an adjusting mechanism 21, an adsorption mechanism 22, a transmission mechanism 23, and an epicyclic mechanism 24.
And an adjusting mechanism 21 for aligning the plurality of swing arms 63 in the same posture and outputting the swing arms 63 in a single row. And an adsorption mechanism 22 for picking up the swing arm 63 from the pick-up position and releasing the swing arm 63 from the discharge position, the adsorption mechanism 22 having a suction nozzle for adsorbing the swing arm 63. One end of the transmission mechanism 23 is communicated with the output port of the adjusting mechanism 21, and the other end is communicated to the material taking position, so that the rocker arms 63 output by the adjusting mechanism 21 are conveyed to the material taking position in a single row at the same posture. And the movable end of the turnover mechanism 24 is connected to the adsorption mechanism 22 and is used for driving the adsorption mechanism 22 to move between the material taking position and the material placing position.
The working process of the feeding device 2 can be summarized as follows: the adjustment mechanism 21 integrates a plurality of rocker arms 63 having different postures into rocker arms 63 having the same posture, and derives them in a single row. Since the transfer mechanism 23 communicates with the adjustment mechanism 21, the swing arms 63 having the same posture can be conveyed to the adsorption mechanism 22. And the suction mechanism 22 is driven by the revolving mechanism 24 to suck the rocker arm 63 from the material taking position on the conveying mechanism 23, align the rocker arm 63 with the corresponding station, and release the rocker arm 63, so that the rocker arm 63 can be placed in the positioning mechanism 12 in the positioning device 1 provided in the first aspect. Thereby, the feeding work of the swing arm 63 is completed.
Through the technical scheme, the rocker arm 63 can be placed in the tool (namely the positioning mechanism 12 provided by the first aspect) corresponding to the material placing position in the same posture, so that the accuracy and consistency of the position of the rocker arm 63 during assembly can be ensured, and the assembly quality and the assembly efficiency are favorably ensured. Therefore, the method can replace the traditional operation mode, can meet the production requirement of quality and quantity guarantee, can ensure the productivity even under the condition of larger production requirement, and can meet the requirement of industrial production.
It should be noted that the material taking position is a position where the adsorption mechanism 22 sucks the rocker arm 63, and in the present disclosure, the material taking position is located on the conveying mechanism 23; the discharging position is the position where the adsorption mechanism 22 releases the rocker arm 63, and in the present disclosure, the discharging position is located on the positioning device 1.
In the embodiments provided by the present disclosure, the transport mechanism 23 may be configured in any suitable configuration.
In one embodiment, the transfer mechanism 23 may include a guide 231 and a vibrator 232. The guide 231 has a basic size in the Y direction, and the guide 231 is provided with a guide groove extending in the Y direction, and the guide groove is formed in a structure corresponding to the swing arm 63. And a vibrator 232 disposed at the bottom of the guide 231 for vibrating the guide 231 so that the swing arm 63 can move to the material taking position through the guide groove.
In this way, the rocker arm 63 can move along the guide slot by the power provided by the adjusting mechanism 21, and since the guide slot has a certain length, the rocker arm 63 is easy to stop or stack due to insufficient power during the movement of the guide slot, so that the rocker arm 63 is difficult to reach the material taking position smoothly. Therefore, by the vibration of the vibrator 232, it is possible to provide sufficient power to move the swing arm 63 to the material taking position along the extending direction of the guide groove. By the design, the rocker arm 63 can be rapidly and smoothly transmitted, the continuity of working beats is guaranteed, and the production efficiency is indirectly guaranteed.
In the present disclosure, the vibrator 232 is prior art, and those skilled in the art can make routine improvements on the basis of the commercially available vibrator 232.
In addition, in the present disclosure, the adjustment mechanism 21 is configured as a vibrating disk. Since the vibrating disk is prior art, it will not be described in detail here.
In one embodiment, the transfer mechanism 23 further includes a pressing plate 233, and the pressing plate 233 is disposed above the guide groove to define the position of the swing arm 63, thereby not only preventing the swing arm 63 from being released from the guide groove during movement, but also ensuring consistency of the posture of the swing arm 63 so that the suction mechanism 22 can effectively suck the swing arm 63.
The pressing plate 233 may be integrally formed with the guide 231, or may be connected to the guide 231 by any suitable fastening member such as a screw and a nut, and thus, those skilled in the art may flexibly set the pressing plate according to the application environment.
In the present disclosure, the transmission mechanism 23 further includes a stopper 234, and the stopper 234 is provided at an end of the guide groove to prevent the swing arm 63 from coming out of the guide groove. In other words, the stopper 234 can stop the swing arm 63 to prevent the swing arm 63 from spilling, which is a waste of resources.
In another embodiment, the transmission mechanism 23 may further include a transmission belt and a motor, that is, the transmission belt is driven by the rotation of the motor to move, so as to realize the transmission of the swing arm 63, and a person skilled in the art may also flexibly configure the transmission mechanism according to actual requirements, and the disclosure is only exemplary.
In the present disclosure, epicyclic mechanism 24 may be configured in any suitable manner.
In one embodiment, the epicyclic mechanism 24 may comprise a support base 241, a lifting assembly 242 and a traversing assembly 243. And a support base 241 extending in the Z direction. The movable end of the lifting component 242 is connected to the suction mechanism 22 for adjusting the position of the suction mechanism 22 in the Z direction. And a traverse unit 243 connected to an upper portion of the support base 241, wherein a movable end of the traverse unit 243 is movable in the X direction, and a movable end of the traverse unit 243 is connected to the lifting unit 242. In this way, the spatial position of the suction mechanism 22 can be adjusted by the movement of the lifting unit 242 and the traverse unit 243.
Specifically, the traverse assembly 243 may include a second linear actuator, a traverse rail, and a first guide shoe. The second linear actuator is connected to the supporting base 241, and the telescopic end of the second linear actuator can move along the X direction. And the transverse rail is arranged on the second linear driver and extends along the X direction. The first guide block is embedded on the cross rail and connected to the lifting assembly 242. Wherein, the telescopic end of the second linear actuator is connected to the first guide block to drive the first guide block to move along the cross rail, thereby indirectly adjusting the position of the lifting assembly 242, that is, adjusting the position of the adsorption mechanism 22.
Accordingly, the lift assembly 242 may include a third linear drive, a vertical rail, and a second guide block. And a third linear actuator connected to the traverse assembly 243, and a telescopic end of the third linear actuator is movable in the Z direction. And the vertical rail is arranged on the third linear driver and extends along the Z direction. And a second guide block embedded on the vertical rail and connected to the adsorption mechanism 22. The telescopic end of the third linear actuator is connected to the second guide block to drive the second guide block to move along the vertical rail, thereby adjusting the position of the adsorption mechanism 22.
It should be noted that the second linear actuator and the third linear actuator may be configured as any of an air cylinder, a hydraulic cylinder, a linear module, and the like. The second linear actuator and the third linear actuator may be flexibly configured according to actual conditions by those skilled in the art, and therefore, detailed description thereof will not be provided herein.
In one embodiment, the suction mechanism 22 may include a second vacuum pump, a gun nozzle, and a suction cup. The gun nozzle is communicated with the vacuum pump. The sucking disc is arranged at the bottom of the gun nozzle and communicated with the gun nozzle. The release and adsorption of the rocker 63 is thus achieved by switching the second vacuum pump on and off. It should be noted that the suction cup may be replaced by a cup, and for this reason, those skilled in the art can flexibly configure the specifications of the second vacuum pump, the gun nozzle and the suction cup according to the requirement of the suction force.
In one embodiment, the feeding device 2 further comprises a third detection mechanism and a third controller. And a third detection mechanism for detecting the current position of the adsorption mechanism 22. And the third controller is respectively in communication connection with the adjusting mechanism 21, the transmission mechanism 23, the turnover mechanism 24 and the third detection mechanism so as to respectively control the adjusting mechanism 21, the transmission mechanism 23 and the turnover mechanism 24 to execute corresponding actions according to the current position of the adsorption mechanism 22. For example, the movement of the epicyclic mechanism 24 is controlled in accordance with the current position of the adsorption mechanism 22, so that the adsorption mechanism 22 can accurately and efficiently adsorb the swing arm 63. Meanwhile, the motion states of the adjusting mechanism 21 and the transmission mechanism 23 can be controlled, so that the rocker arm 63 is continuously output, and intelligent control is realized.
In one embodiment, the third detection mechanism is configured as a third displacement sensor and/or a third distance sensor; and/or the third controller is configured as a third PLC programmable logic controller.
In a specific embodiment provided by the present disclosure, the third detection mechanism may be configured as a third displacement sensor or a third distance sensor, and of course, both the third displacement sensor and the third distance sensor may be configured. In yet other embodiments, the third detection device may be configured as at least one of an infrared sensor, a camera, and a radar. It should be noted that at least one of the detection mechanisms may be configured as any one of an infrared sensor, a camera and a radar, or the detection mechanisms of the same type may be configured in more than one number, or different types of detection mechanisms may be used in combination, which may be flexibly selected by those skilled in the art according to the application environment.
In one embodiment, the third controller is a PLC programmable logic controller. In yet other embodiments, the third controller may be configured as one of a Central Processing Unit (CPU), a Digital Signal Processor (DSP), an Application Specific Integrated Circuit (ASIC), or a Field Programmable Gate Array (FPGA). In addition, the third controller may also be a Network Processor (NP), other programmable logic device, discrete gate or transistor logic device, or discrete hardware component.
The third controller, the adjusting mechanism 21, the transmission mechanism 23, the turnover mechanism 24 and the third detection mechanism may transmit data through various wireless transmission protocols known in the art, such as GPRS, WiFi, bluetooth, etc., so as to reduce the number of signal lines laid. Of course, wired transmission of data may also be achieved through a communication cable or the like, which is not limited by the present disclosure.
According to a third aspect of the present disclosure, there is provided a swage device for a dowel pin in a diaphragm carburetor. The swaging device 3 can automatically insert the positioning pin 64 into the cross hole of the swing arm 63 on the positioning device 1 provided in the first aspect, thereby improving the assembly efficiency and the assembly accuracy. Fig. 1 to 13 show one embodiment, and the following will describe the structure of the pressing device 3 in detail with reference to the drawings.
Referring to fig. 1 to 13, the pressing device for the positioning pin in the diaphragm carburetor includes a material distributing mechanism 31, a material feeding mechanism 32, a press-fitting mechanism 33, and a positioning mechanism 34. The monolith mechanism 31 is used for aligning the plurality of positioning pins 64 in the same posture and enabling the positioning pins 64 to be led out in a single row. The feeding mechanism 32 is provided with a position to be pressed, and the feeding mechanism 32 is communicated with the material arranging mechanism 31 to receive the positioning pins 64 led out from the material arranging mechanism 31 and convey the positioning pins 64 to the position to be pressed one by one; wherein the monolith mechanism 31 is located above the feed mechanism 32 such that the positioning pins 64 can be guided out of the monolith mechanism 31 into the feed mechanism 32 under the action of gravity. And a press-fitting mechanism 33 connected to the feeding mechanism 32, and a pressing end of the press-fitting mechanism 33 is disposed opposite to the position to be pressed so as to be able to push the positioning pin 64 from the position to be pressed into the target fitting position. And a positioning mechanism 34 connected to the press-fitting mechanism 33 for adjusting the position of the press-fitting mechanism 33 in the vertical direction so that the press-fitting mechanism 33 can approach or depart from the target fitting position.
The operation of the press-fitting mechanism 33 can be summarized as that the single-piece mechanism 31 integrates a plurality of positioning pins 64 with different postures into a state with the same posture and outputs the state in a single row. Since the feeding mechanism 32 is connected to the material adjusting mechanism 31 and is located below the material adjusting mechanism 31, the positioning pins 64 falling one by one under the action of gravity can be guided. Thereafter, the positioning mechanism 34 adjusts the position of the press-fitting mechanism 33 so that the positioning pin 64 pushed out from the position to be pressed can be inserted into the swing arm 63 provided on the positioning mechanism 12 of the first aspect, and then the press-fitting work of the swaging device 3 is completed. After that, the slider 123 in the positioning device 1 may push the needle spool 61, thereby pushing the needle spool 61 into the socket of the rocker arm 63, and the assembly of the rocker arm assembly 6 is achieved.
Through the technical scheme, the positioning pin 64 can be accurately pressed into the rocker arm 63 on the corresponding tool (i.e. the positioning mechanism 12 provided by the first aspect) in the same posture, so that the rocker arm 63 and the positioning pin 64 are matched. Therefore, the accuracy and the consistency of the position of the positioning pin 64 during assembly can be ensured, and the assembly quality and the assembly efficiency can be ensured. Therefore, the method can replace the traditional operation mode, meet the production requirements of quality and quantity guarantee, ensure the productivity even under the condition of larger production demand, and meet the requirements of industrial production.
In one embodiment provided by the present disclosure, the feed mechanism 32 may be configured in any suitable configuration.
Alternatively, the feeding mechanism 32 may include a material separating assembly 321 and a pushing assembly 322. The material dividing assembly 321 is communicated with the material distributing mechanism 31 and used for leading out the positioning pins 64 led into the material dividing assembly 321 one by one. The pushing assembly 322 is provided with a limiting groove 3222, one end of the limiting groove 3222 is communicated with the material distributing assembly 321, and the other end is communicated with the press-fitting mechanism 33, so that the positioning pins 64 can be pushed one by one along the limiting groove 3222 to be pressed. In this way, the positioning pins 64 are press-fitted one by one into the rocker arms 63 of the target fitting positions. It is noted that the target fitting position is determined with respect to the swing arm 63 on the positioning device 1 provided in the first aspect.
In one possible design, the pushing assembly 322 may include a positioning seat 3221, a pusher plate 233, and a second driver. The positioning seat 3221 is provided with a limiting groove 3222, and the positioning seat 3221 is connected to the press-fitting mechanism 33. The pressing plate 233 is configured to fit into the retaining groove 3222 and is fitted into the retaining groove 3222. The second driver is in transmission connection with the pushing plate 233 to drive the pushing plate 233 to move along the limiting groove 3222, so that the positioning pins 64 are pushed to the positions to be pressed one by one, and the press-fitting mechanism 33 can accurately push the positioning pins 64 to the target assembling positions
In the present disclosure, the second driver is a cylinder. In other embodiments, the second driver may be configured as an electrostrictive member or a magnetostrictive member, that is, a length of the electrostrictive member or the magnetostrictive member is electrically switched between the power-off state and the power-on state, and the pushing plate 233 is indirectly moved by being indirectly driven, thereby pushing the positioning pins 64 to the standby position one by one.
In addition, the second driver may be configured as a combination of a motor and a screw transmission mechanism, whereby the rotation of the motor is converted into the linear movement of the screw to move the pushing plate 233. That is, under the technical idea of the present disclosure, a person skilled in the art can flexibly assemble the pushing mechanism 14 according to the application environment, and the present disclosure does not limit this.
In one possible design, the dispensing assembly 321 may include a dispenser 3211 and a dispensing seat 3212. The distributor 3211 is used for separating the positioning pins 64 one by one, one end of the distributor 3211 is communicated with the discharge port of the material arranging mechanism 31, and the other end is communicated with the feed port of the pushing assembly 322. The material distributing seat 3212 is used for installing the material distributor 3211, and the material distributing seat 3212 is connected to the material sorting mechanism 31, wherein the material distributing seat 3212 is disposed in a region between a discharge port of the material sorting mechanism 31 and a feed port of the pushing assembly 322, so as to be able to introduce the positioning pin 64 introduced under the action of gravity, and to lead the positioning pin 64 out to the pushing assembly 322 under the action of gravity. In this way, the positioning pins 64 can be sequentially press-fitted to the target fitting positions in accordance with the tact.
In the present disclosure, the extending direction of the stopper groove 3222 is perpendicular to the pressing direction of the press-fit mechanism 33. Thus, it is beneficial to accurately push the positioning pin 64 to the to-be-pressed position, and at the same time, it is beneficial to smoothly push the positioning pin 64 located at the to-be-pressed position to the target assembling position by the pushing assembly.
In the specific embodiments provided by the present disclosure, press-fit mechanism 33 may be configured in any suitable configuration.
Alternatively, the press-fitting mechanism 33 may include a connection seat 331, a press-fitting member 332, and a first linear actuator 333. The connecting seat 331 is connected to the movable end of the positioning mechanism 34, and a guide hole is formed on the connecting seat 331. And a press fitting member 332 movably inserted into the guide hole to be able to push the positioning pin 64 out of the pressing position of the feeding mechanism 32. The first linear actuator 333 is drivingly connected to the press-fitting member 332 to move the press-fitting member 332 along the guide hole, thereby accurately pushing the positioning pin 64 located on the device to be pressed to the target device configuration.
In the present disclosure, the second driver may be configured as any one of a cylinder, a hydraulic cylinder, and a linear module.
In one embodiment, the press fitting 332 may include a press rod 3321 and a restraining cylinder 3322. The pressing rod 3321 is movably disposed in the guide hole. A position limiting cylinder 3322 having one end connected to the first linear actuator 333 and the other end connected to the pressing rod 3321; the diameter of the position-limiting cylinder 3322 is larger than that of the guide hole to limit the moving range of the pressing rod 3321, so that the positioning pin 64 is accurately inserted into the target assembly position, and the positioning pin 64 is prevented from going out of range or bending the positioning pin 64.
Further, the press-fitting mechanism 33 may further include a pressing shaft 334, and the pressing shaft 334 is located in an area above the target assembling position and vertically connected to the connecting seat 331, so that when the positioning mechanism 34 approaches the target assembling position, the pressing shaft 334 can be pressed against the part to be assembled. Thus, the rocker arm 63 to be assembled can be pressed in the press fitting process of the positioning pin 64, so that the position of the rocker arm 63 is ensured, the positioning pin 64 can be quickly and accurately inserted into a target assembling device (namely, a transverse hole of the rocker arm 63), and the effective assembly of the rocker arm assembly 6 is realized.
In the present disclosure, the positioning mechanism 34 may include a base 341, a slider 342, and a third driver 343. The base 341 has a basic size in a vertical direction, and the base 341 is provided with a slide rail extending in the vertical direction. The slider 342 is embedded on the slide rail, and the slider 342 is connected to the press-fitting mechanism 33. One end of the third driver 343 is connected to the base 341, and the other end is connected to the slider 342 to drive the slider 342 to move along the slide rail, so as to adjust the position of the press-fitting mechanism 33, and then the pressing end, the position to be pressed, and the target assembly position of the press-fitting mechanism 33 are on the same straight line, and thus the positioning pin 64 is pushed into the target assembly position from the position to be pressed.
In the present disclosure, the vibrating mechanism is configured as a vibrating disk. In the vibrating pan, a vibrating force is provided by a vibrator. Since the vibration plate is prior art, the skilled person can make routine modifications on the basis of commercially available vibration plates, and therefore will not be described in detail here.
In an embodiment provided by the present disclosure, the pressing device 3 further includes a second detection mechanism and a second controller. And the second detection mechanism is used for detecting whether the positioning pin 64 exists at the position to be pressed of the feeding mechanism 32. And the second controller is respectively in communication connection with the press-fitting mechanism 33 and the second detection mechanism of the positioning mechanism 34, so as to respectively control the positioning mechanism 34 and the press-fitting mechanism 33 to execute corresponding actions according to the position information of the current positioning pin 64 at the position to be pressed, and thus, the motion states of the positioning mechanism 34 and the press-fitting mechanism 33 can be flexibly adjusted. For example, when it is detected that the waiting position of the feeding mechanism 32 has been provided with the positioning pin 64, the controller may control the positioning mechanism 34 to adjust the press-fitting mechanism 33 to a proper height, and thereafter, actuate the press-fitting mechanism 33 to accurately insert the positioning pin 64 into the target device position (i.e., into the cross hole of the swing arm 63). Therefore, the position of the press-fitting mechanism 33 can be accurately regulated and controlled according to the material condition of the position to be pressed, and intelligent control is achieved.
In one specific embodiment provided by the present disclosure, the second detection mechanism may be configured as a second displacement sensor or a second distance sensor, and may of course be configured with both the second displacement sensor and the second distance sensor. In yet other embodiments, the second detection device may be configured as at least one of an infrared sensor, a camera, and a radar. It should be noted that at least one of the detection mechanisms may be configured as any one of an infrared sensor, a camera and a radar, or the detection mechanisms of the same type may be configured in more than one number, or different types of detection mechanisms may be used in combination, which may be flexibly selected by those skilled in the art according to the application environment.
In one embodiment, the second controller is a PLC programmable logic controller. In yet other embodiments, the second controller may be configured as one of a Central Processing Unit (CPU), a Digital Signal Processor (DSP), an Application Specific Integrated Circuit (ASIC), or a Field Programmable Gate Array (FPGA). In addition, the second controller may also be a Network Processor (NP), other programmable logic device, discrete gate or transistor logic device, discrete hardware component.
The second controller, the press-fitting mechanism 33, the positioning mechanism 34 and the second detection mechanism may transmit data through various wireless transmission protocols known in the art, such as GPRS, WiFi, bluetooth, etc., so as to reduce the number of signal lines laid. Of course, wired transmission of data may also be achieved through a communication cable or the like, which is not limited by the present disclosure.
According to an embodiment provided by a fourth aspect of the present disclosure, an epicyclic arrangement for a rocker arm assembly in a diaphragm carburetor is provided. This turnover device 4 can have enough to meet the need rocking arm subassembly 6 to be convenient for change over to and process to next process, improve assembly efficiency and assembly precision from this. Fig. 1 to 13 show one embodiment, and the structure of the epicyclic gear 4 will be described in detail below with reference to the drawings.
Referring to fig. 1 to 13, the transfer device for the rocker arm assembly in the diaphragm carburetor includes a pickup mechanism 41 and a drive mechanism 42. A take-off mechanism 41 for picking up or releasing the swing arm assembly 6. And the driving mechanism 42 is connected to the material taking mechanism 41, and the driving mechanism 42 is used for driving the driving mechanism 42 to move from the position A to the position B. Wherein, the bottom of extracting mechanism 41 is formed with the dodging groove with rocking arm subassembly 6 looks adaptation to when extracting mechanism 41 picks up rocking arm subassembly 6, rocking arm subassembly 6 can be gomphosis in spacing groove 3222. The material taking mechanism 41 includes a first mounting seat 411 and an adsorption component, the first mounting seat 411 is connected to the movable end of the driving mechanism 42, wherein a negative pressure hole 412 is formed in the first mounting seat 411, and the adsorption component is communicated with the negative pressure hole 412 so as to be capable of adsorbing the rocker arm component 6.
The operation of the epicyclic arrangement 4 can be summarized as follows: when the materials need to be circulated, the driving mechanism 42 drives the material taking mechanism 41 to be close to the positioning mechanism 12 in the positioning device 1 provided in the first aspect, so that the rocker arm assembly 6 is adsorbed by the negative pressure generated by the adsorption assembly. Thereafter, the driving mechanism 42 drives the material taking mechanism 41 away from the positioning mechanism 12 in the positioning device 1 provided in the first aspect, and releases the rocker arm assembly 6 after reaching the target position of the next process, thereby realizing that the rocker arm assembly 6 on the positioning device 1 is rotated to other positions for assembling the next set of rocker arm assemblies 6.
Through above-mentioned technical scheme, can pick up rocking arm subassembly 6 fast accurately to shift rocking arm subassembly 6 to other positions, realized rocking arm subassembly 6's quick turnover work. Therefore, the single assembly time of the rocker arm assembly 6 can be shortened, and the overall assembly efficiency is improved. Therefore, the method can replace the traditional operation mode, meet the production requirements of quality and quantity guarantee, and can ensure the productivity even under the condition of larger production demand, thereby meeting the requirements of industrial production.
In one embodiment provided by the present disclosure, the adsorption assembly may include a first vacuum pump and an air pipe, one end of the air pipe is communicated with the first vacuum pump, and the other end of the air pipe is communicated with the negative pressure hole 412, so that when the first vacuum pump is started, the adsorption rocker arm assembly 6 can generate suction force. And when the first vacuum pump is stopped, the rocker arm assembly 6 can be released. Therefore, the rocker arm assembly 6 is adsorbed and released through the control of the vacuum pump, and the vacuum pump has good flexibility and practicability.
In this case, a suction cup or a leather cup may be further disposed at the negative pressure hole 412, so that the hard impact on the rocker arm assembly 6 may be reduced based on the flexible material thereof, and the rocker arm assembly 6 may be more closely attached, so that the rocker arm assembly 6 may be stably and reliably picked up and transferred to a target position.
In order to guarantee the stability and reliability of its position of rocking arm subassembly 6 in the turnover process, extracting mechanism 41 still includes magnetism and inhales piece 413, and magnetism is inhaled piece 413 and is inlayed in the bottom of first mount pad 411 to can adsorb rocking arm subassembly 6 through magnetic force. In this way, the rocker arm assembly 6 can be attracted by vacuum suction, and the rocker arm assembly 6 can be adhered by the magnetic force of the magnetic attraction piece 413, so that the reliability of the rocker arm assembly 6 in the picking process is ensured.
In one possible design, the magnetically attractive element 413 is configured as an electromagnetic chuck. In this way, after the power is turned on, magnetic force can be generated to effectively adsorb the rocker arm assembly 6, and after the power is turned off, the magnetic attraction piece 413 disappears to release the rocker arm assembly 6, so that the rocker arm assembly 6 can be picked up and released, and the device has good flexibility and practicability.
In an embodiment that the present disclosure provides, turnover device 4 still includes reset spring, and reset spring is vertical to be connected in first mount pad 411 to when adsorption component is close to rocking arm component 6 on the positioning mechanism 12, can support to on the positioning mechanism 12, prevent from this that adsorption component and positioning mechanism 12 from producing and colliding with, and then play certain cushioning effect.
In one embodiment provided by the present disclosure, the material taking mechanism 41 may further include a pair of oppositely disposed movable blocks, and the movable blocks are movably connected to the first mounting seat 411 so as to be relatively close to or far from the negative pressure hole 412. Therefore, when the adsorption assembly adsorbs the rocker arm assembly 6, the rocker arm assembly 6 is clamped by the clamping mechanism in a fast moving manner, so that the fixing effect of the material taking mechanism 41 on the rocker arm assembly 6 is improved, and the reliability of the rocker arm assembly 6 in the picking process is ensured.
Further, any suitable actuating device such as a cylinder may be connected to the movable blocks, thereby moving the movable blocks closer to or further away from each other, and thus achieving the picking and releasing of the rocker arm assembly 6. Therefore, the reliability of the rocker arm assembly 6 in the picking process can be further ensured by the arrangement of the movable block.
In the embodiments provided by the present disclosure, the drive mechanism 42 may be configured in any suitable configuration.
Alternatively, the driving mechanism 42 includes a driving arm 421 and a first driver 422, and one end of the driving arm 421 is drivingly connected to the first driver 422 and the other end is rotatably connected to the material taking mechanism 41 to adjust the position of the material taking mechanism 41. In this way, the material taking mechanism 41 can be driven to move between the position a and the position B by the movement of the first driver 422, so that the mechanized material turnover is realized.
Specifically, the first driver 422 may be configured as a speed reduction motor, and an output end of the speed reduction motor is connected to the driving arm 421, so as to drive the material taking mechanism 41 to move. Of course, the first driver 422 may also be configured as a combination of a geared assembly and a motor.
In one embodiment, epicyclic arrangement 4 may further comprise a first detection mechanism and a first controller. And the first detection mechanism is used for detecting the current position of the material taking mechanism 41. And the first controller is respectively in communication connection with the driving mechanism 42, the material taking mechanism 41 and the first detection mechanism so as to respectively control the material taking mechanism 41 and the driving mechanism 42 to execute corresponding actions according to the current position of the material taking mechanism 41. Therefore, the rocker arm assembly 6 is accurately and effectively picked up from the position A, the rocker arm assembly 6 is released when the rocker arm assembly is turned to the position B, the working efficiency is improved, the intelligent degree is improved, and the movement states (such as speed, frequency, range and the like) of the material taking mechanism 41 and the driving mechanism 42 can be conveniently adjusted by workers according to the total production quantity.
In one specific embodiment provided by the present disclosure, the first detection mechanism may be configured as a first displacement sensor or a first distance sensor, and may of course be configured with both the first displacement sensor and the first distance sensor. In yet other embodiments, the first detection device may be configured as at least one of an infrared sensor, a camera, and a radar. It should be noted that at least one of the detection mechanisms may be configured as any one of an infrared sensor, a camera and a radar, or the detection mechanisms of the same type may be configured in more than one number, or different types of detection mechanisms may be used in combination, which may be flexibly selected by those skilled in the art according to the application environment.
In one embodiment, the first controller is a PLC programmable logic controller. In yet other embodiments, the first controller may be one configured as a Central Processing Unit (CPU), a Digital Signal Processor (DSP), an Application Specific Integrated Circuit (ASIC), or a Field Programmable Gate Array (FPGA). In addition, the first controller may also be a Network Processor (NP), other programmable logic device, discrete gate or transistor logic device, discrete hardware component.
The first controller, the driving mechanism 42, the material taking mechanism 41 and the first detecting mechanism may transmit data through various wireless transmission protocols known in the art, such as GPRS, WiFi, bluetooth, etc., so as to reduce the number of signal lines laid. Of course, wired transmission of data may also be achieved through a communication cable or the like, which is not limited by the present disclosure.
According to a fifth aspect of the present disclosure, there is provided an assembly apparatus for a rocker arm assembly in a diaphragm carburetor. The assembling equipment can be used for quickly and effectively assembling the rocker arm assembly 6, so that the assembling efficiency and the assembling precision are improved, and the current production requirement of large yield is met. Fig. 1 to 13 show one embodiment, and the structure of the positioning device 1 will be described in detail below with reference to the drawings.
Referring to fig. 1-13, the assembly apparatus for a rocker arm assembly in a diaphragm carburetor includes a first station R1, a second station R2, a third station R3, and a fourth station R4. Specifically, the assembling equipment further comprises a positioning device 1, a blanking device 5, a feeding device 2, a pressing device 3 and a turnover device 4.
A positioning device 1 provided with index plates 11 and positioning mechanisms 12, wherein the positioning mechanisms 12 are arranged in four groups and are arranged on the index plates 11 at regular intervals along the circumferential direction of the index plates 11; the index plate 11 is rotatable through the same angle to enable the positioning mechanism 12 to rotate sequentially between the first station R1, the second station R2, the third station R3 and the fourth station R4. And the blanking device 5 is used for conveying the needle valve core 61 and the spring 62 to the positioning mechanism 12 positioned at the first station R1. And the feeding device 2 is used for conveying the rocker arm 63 to the positioning mechanism 12 positioned at the second station R2. And the pressing device 3 is used for conveying the positioning pin 64 to the positioning mechanism 12 positioned at the third station R3. And the turnover device 4 is used for picking up the rocker arm assembly 6 positioned in the positioning mechanism 12 of the fourth station R4 and turnover the rocker arm assembly 6 to other positions.
The working process of the assembling device can be summarized as follows: the needle valve core 61 and the spring 62 can be introduced into the positioning means 12 located in the first station R1 by the blanking device 5, after which the indexing disc 11 is rotated so that the positioning means 12 is rotated to the second station R2, at which time the feeding means can introduce the rocker arm 63 into the positioning means 12. When rocker arm 63 is introduced into positioning mechanism 12, spring 62 aligns with a land portion of rocker arm 63 and needle spool 61 aligns with a socket of rocker arm 63. Thereafter, the index plate 11 continues to rotate and reaches the third station R3, and the pressing device 3 inserts the positioning pin 64 into the cross hole of the swing arm 63. In this case, the needle valve core 61, the spring 62, the rocker arm 63, and the positioning pin 64 are assembled as a single body, i.e., the rocker arm assembly 6. The revolving device 4 can pick up the rocker arm assembly 6 located in the positioning mechanism 12 of the fourth station R4 and revolve the assembled rocker arm assembly 6 to another position when the index plate 11 rotates to the fourth station R4.
Through the technical scheme, a specialized production line special for the rocker arm assembly 6 can be formed by orderly arranging the positioning device 1, the blanking device 5, the feeding device 2, the pressing device 3 and the turnover device 4, so that the rocker arm assembly 6 with high precision and high quality can be quickly assembled. The whole assembly process is automatically completed by means of mechanical equipment, and each part can be accurately placed to a corresponding position at each station, so that the positioning error is reduced, and the assembly quality of the rocker arm assembly 6 is ensured. And the assembly efficiency is high, the production beat can be flexibly adjusted according to actual demands, the intelligent performance is better, and the method is suitable for the current large-batch industrial production demands.
The transferring device 4 includes a material taking mechanism 41 and a driving mechanism 42. A take-off mechanism 41 for picking up or releasing the swing arm assembly 6. And the driving mechanism 42 is connected to the material taking mechanism 41, and the driving mechanism 42 is used for driving the driving mechanism 42 to move from the position A to the position B. Wherein, the bottom of extracting mechanism 41 is formed with the dodging groove with rocking arm subassembly 6 looks adaptation to when extracting mechanism 41 picks up rocking arm subassembly 6, rocking arm subassembly 6 can be gomphosis in spacing groove 3222. The material taking mechanism 41 includes a first mounting seat 411 and an adsorption component, the first mounting seat 411 is connected to the movable end of the driving mechanism 42, wherein a negative pressure hole 412 is formed in the first mounting seat 411, and the adsorption component is communicated with the negative pressure hole 412 so as to be capable of adsorbing the rocker arm component 6. Thereby, the rocker arm assembly 6 is picked up quickly and accurately and the rocker arm assembly 6 is transferred to other positions, and the quick turnover work of the rocker arm assembly 6 is realized.
Since the epicyclic device 4 of the fourth aspect of the present disclosure is used as the epicyclic device 4, for the specific structure of the epicyclic device 4, reference may be made to the above detailed description of the epicyclic device 4, and therefore, the detailed description will not be given here.
The pressing device 3 comprises a material arranging mechanism 31, a feeding mechanism 32, a press-fitting mechanism 33 and a position adjusting mechanism 34. The monolith mechanism 31 is used for aligning the plurality of positioning pins 64 in the same posture and enabling the positioning pins 64 to be led out in a single row. The feeding mechanism 32 is provided with a position to be pressed, and the feeding mechanism 32 is communicated with the material arranging mechanism 31 to receive the positioning pins 64 led out from the material arranging mechanism 31 and convey the positioning pins 64 to the position to be pressed one by one; wherein the monolith mechanism 31 is located above the feed mechanism 32 such that the positioning pins 64 can be guided out of the monolith mechanism 31 into the feed mechanism 32 under the action of gravity. And a press-fitting mechanism 33 connected to the feeding mechanism 32, and a pressing end of the press-fitting mechanism 33 is disposed opposite to the position to be pressed so as to be able to push the positioning pin 64 from the position to be pressed into the target fitting position. And a positioning mechanism 34 connected to the press-fitting mechanism 33 for adjusting the position of the press-fitting mechanism 33 in the vertical direction so that the press-fitting mechanism 33 can approach or depart from the target fitting position.
Through the technical scheme, the positioning pin 64 can be accurately pressed into the rocker arm 63 on the corresponding tool (i.e. the positioning mechanism 12 provided by the first aspect) in the same posture, so that the rocker arm 63 and the positioning pin 64 are matched. Therefore, the accuracy and the consistency of the position of the positioning pin 64 during assembly can be ensured, and the assembly quality and the assembly efficiency can be ensured.
Since the pressing device 3 is the pressing device 3 of the third aspect of the present disclosure, for the specific structure of the pressing device 3, reference may be made to the above detailed description of the pressing device 3, and therefore, detailed description is not given here.
The feeding device 2 comprises an adjusting mechanism 21, an adsorption mechanism 22, a transmission mechanism 23 and a turnover mechanism 24. And an adjusting mechanism 21 for aligning the plurality of swing arms 63 in the same posture and outputting the swing arms 63 in a single row. And an adsorption mechanism 22 for picking up the swing arm 63 from the pick-up position and releasing the swing arm 63 from the discharge position, the adsorption mechanism 22 having a suction nozzle for adsorbing the swing arm 63. One end of the transmission mechanism 23 is communicated with the output port of the adjusting mechanism 21, and the other end is communicated to the material taking position, so that the rocker arms 63 output by the adjusting mechanism 21 are conveyed to the material taking position in a single row at the same posture. And the movable end of the turnover mechanism 24 is connected to the adsorption mechanism 22 and is used for driving the adsorption mechanism 22 to move between the material taking position and the material placing position.
Through the technical scheme, the rocker arm 63 can be placed in the tool (namely the positioning mechanism 12 provided by the first aspect) corresponding to the material placing position in the same posture, so that the accuracy and consistency of the position of the rocker arm 63 during assembly can be ensured, and the assembly quality and the assembly efficiency are favorably ensured.
Since the feeding device 2 of the second aspect of the present disclosure is adopted as the feeding device 2, for the specific structure of the feeding device 2, reference may be made to the above detailed description about the feeding device 2, and therefore, detailed description is not given here.
In the present disclosure, the positioning mechanism 12 is configured as a structure of the positioning mechanism 12 in the positioning apparatus 1 provided in the first aspect of the present disclosure. Specifically, the positioning mechanism 12 includes a positioning member 121, and a positioning groove is provided on the positioning member 121; a stop member 122 at least partially positioned in the positioning slot and removably coupled to the positioning member 121 to define the position of the rocker arm assembly 6 relative to the positioning member 121; a sliding member 123 having a slot for receiving the rocker arm assembly 6, the sliding member 123 being movably connected to the positioning member 121 for adjusting the position of the slot relative to the positioning slot. In the multiple groups of positioning mechanisms 12, pushing mechanisms 14 are correspondingly arranged below at least two groups of positioning mechanisms 12 one by one; the pushing mechanism 14 is connected to the slider 123 to adjust the position of the slot.
Thus, the position of the rocker arm assembly 6 during assembly can be ensured through the stop part 122, the position reliability of the rocker arm assembly 6 is further ensured, the precision of the later period during operation of the rocker arm assembly 6 is improved, and the assembly efficiency and the assembly quality are improved. The arrangement of the sliding part 123 is beneficial to adapting to the assembly requirements of different stations, and has better flexibility and practicability.
Note that, for the indexing of the index plate 11, the indexing mechanism 13 in the positioning device 1 according to the first aspect of the present disclosure is used to perform the indexing.
In one embodiment, the indexing mechanism 13 is configured as a cam divider. In order to ensure the accuracy of the positioning of the index plate 11 during rotation, a mechanical structure is also provided on the index plate 11 in the area below each positioning means 12, whereby the accuracy of the rotation of the index plate 11 is ensured by the cooperation of the mechanical structure and the cam dividers. Specifically, the bottom of the dividing plate 11 is provided with a groove, and a boss which can move in the vertical direction is arranged below the dividing plate 11, when the dividing plate 11 rotates to 90 degrees, the boss can be quickly clamped into the groove, so that the position of the dividing plate 11 is locked, the dividing plate is prevented from continuously rotating under the action of inertia, and the position accuracy of the positioning mechanism 12 is further ensured.
In the present disclosure, the blanking device 5 may be configured in any suitable manner.
In one embodiment, the blanking device 5 includes a lifting mechanism 51, a blanking seat 52, a needle valve core guiding mechanism 55, and a spring guiding mechanism 56. The blanking seat 52 is connected to the movable end of the lifting mechanism 51, and the blanking seat 52 is provided with a core dropping cylinder 53 of the positioning mechanism 12 for guiding the needle valve core 61 to the first station R1 and a spring dropping cylinder 54 of the positioning mechanism 12 for guiding the spring 62 to the first station R1. And a needle valve core guiding mechanism 55 located above the lifting mechanism 51 and communicated with the core dropping cylinder 53, so that the needle valve core 61 can be sequentially guided into the core dropping cylinder 53 under the action of gravity. The spring material guiding mechanism 56 is located above the lifting mechanism 51 and is communicated with the spring barrel 54, so that the spring 62 can be sequentially guided into the spring barrel 54 under the action of gravity.
Thus, the needle valve core 61 and the spring 62 are respectively and sequentially guided into the corresponding knockout drum 53 and the corresponding reed falling drum 54, and are sequentially guided into the positioning device 1 at the first station R1 through the knockout drum 53 and the reed falling drum 54, so that the initial blanking work is realized.
In practical application, a plurality of sets of electromagnetic valves may be configured, and the electromagnetic valves are respectively disposed on the blanking channels of the needle valve core guiding mechanism 55 and the spring guiding mechanism 56, so as to guide the needle valve cores 61 and the springs 62 one by one.
In addition, the needle valve core guiding mechanism 55 and the spring guiding mechanism 56 are implemented by using a vibration plate in the prior art. The vibrating disk comprises a hopper, a chassis, a controller, a linear feeder, a storage bin and a photoelectric sensing system. In this regard, those skilled in the art will be able to make such modifications, whether flexible or routinely practiced in the art. The shape and specification of the blanking channel can be determined according to the shape, structure and specification of the blanking object.
Finally, it should be noted that the first controller, the second controller, the third controller and the fourth controller may be configured as the same controller or processor, for example, in the present disclosure, the four controllers are all configured as a central processing unit. The first detection mechanism, the second detection mechanism, the third detection mechanism and the fourth detection mechanism may be disposed at different positions, but the detection mechanisms of the same type or specification, for example, in the present disclosure, the four detection mechanisms are respectively disposed as laser displacement sensors. Under the technical concept of the present disclosure, those skilled in the art can flexibly configure the above-mentioned detection mechanism and controller, and therefore, the detailed description thereof is omitted here.
While various embodiments of the present invention have been disclosed, the present invention includes but is not limited to the above-described alternative embodiments, and various other forms of products can be made by anyone in light of the present teachings. The above detailed description should not be taken as limiting the scope of the utility model, which is defined in the claims, and which the description is intended to be interpreted accordingly.
Claims (10)
1. An epicyclic arrangement for a rocker arm assembly in a diaphragm carburetor, comprising:
a material taking mechanism (41) for picking up or releasing the rocker arm assembly (6); and
the driving mechanism (42) is connected to the material taking mechanism (41), and the driving mechanism (42) is used for driving the driving mechanism (42) to move from the A position to the B position;
an avoiding groove matched with the rocker arm assembly (6) is formed at the bottom of the material taking mechanism (41), so that when the rocker arm assembly (6) is picked up by the material taking mechanism (41), the rocker arm assembly (6) can be embedded in the avoiding groove;
the material taking mechanism (41) comprises a first mounting seat (411) and an adsorption component, the first mounting seat (411) is connected to the movable end of the driving mechanism (42), a negative pressure hole (412) is formed in the first mounting seat (411), and the adsorption component is communicated with the negative pressure hole (412) so as to adsorb the rocker arm component (6).
2. The epicyclic device for a rocker arm assembly in a diaphragm carburetor according to claim 1, wherein said adsorption assembly comprises a first vacuum pump and an air pipe, one end of said air pipe is connected to said first vacuum pump, and the other end is connected to said negative pressure hole (412), so that when said first vacuum pump is started, a suction force can be generated to adsorb said rocker arm assembly (6); and the rocker arm assembly (6) can be released when the first vacuum pump stops operating.
3. The turnover device for the rocker arm assembly in the diaphragm carburetor of claim 2, wherein the material taking mechanism (41) further comprises a magnetic attraction piece (413), and the magnetic attraction piece (413) is embedded in the bottom end of the first mounting seat (411) so as to attract the rocker arm assembly (6) through magnetic force.
4. An epicyclic arrangement for a rocker arm assembly in a diaphragm carburetor according to claim 3, wherein said magnetically attractive element (413) is configured as an electromagnetic chuck.
5. An epicyclic arrangement for a rocker arm assembly in a diaphragm carburetor according to claim 2, wherein said epicyclic arrangement (4) further comprises a return spring, said return spring being vertically connected to said first mounting seat (411).
6. The epicyclic arrangement of claim 1, wherein said pick-up mechanism (41) further comprises a pair of oppositely disposed moving masses movably connected to said first mounting block (411) so as to be relatively close to or far from said negative pressure port (412).
7. The epicyclic arrangement of claim 1, wherein said drive mechanism (42) comprises a drive arm (421) and a first actuator (422), said drive arm (421) being drivingly connected at one end to said first actuator (422) and at the other end rotatably connected to said pick-up mechanism (41) for adjusting the position of said pick-up mechanism (41).
8. An epicyclic arrangement for a rocker arm assembly in a diaphragm carburetor according to any of claims 1 to 7, wherein said epicyclic arrangement (4) further comprises:
the first detection mechanism is used for detecting the current position of the material taking mechanism (41); and
and the first controller is respectively in communication connection with the driving mechanism (42), the material taking mechanism (41) and the first detection mechanism, so as to respectively control the material taking mechanism (41) and the driving mechanism (42) to execute corresponding actions according to the current position of the material taking mechanism (41).
9. The epicyclic apparatus of claim 8 wherein said first sensing mechanism is configured as a first displacement sensor and/or a first distance sensor.
10. The epicyclic apparatus of claim 8 wherein said first controller is configured as a first PLC programmable logic controller.
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CN202122101419.4U CN215885481U (en) | 2021-09-01 | 2021-09-01 | Turnover device for rocker arm assembly in diaphragm type carburetor |
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CN202122101419.4U CN215885481U (en) | 2021-09-01 | 2021-09-01 | Turnover device for rocker arm assembly in diaphragm type carburetor |
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