CN215882307U

CN215882307U - Calender is used in rubber product production

Info

Publication number: CN215882307U
Application number: CN202122035933.2U
Authority: CN
Inventors: 焦建
Original assignee: SUZHOU BAOSU MINING AND METALLURGY EQUIPMENT CO Ltd
Current assignee: SUZHOU BAOSU MINING AND METALLURGY EQUIPMENT CO Ltd
Priority date: 2021-08-26
Filing date: 2021-08-26
Publication date: 2022-02-22
Anticipated expiration: 2031-08-26

Abstract

The utility model relates to the technical field of rubber processing, in particular to a calender for producing rubber products, which increases the processing effect of the rubber products, increases the processing efficiency of the rubber products and improves the practicability; the heating roller comprises a bracket, the mounting panel, first cylinder, first slider, the warming mill, first conveying roller, the second conveying roller, heating device, power unit and die mould mechanism, the mounting panel is installed on the support, first cylinder is installed at the support, the output of first cylinder is provided with first piston rod, first slider is installed on first piston rod, first slider and support sliding connection, the warming mill is installed on first slider and relative rotation, first conveying roller and second conveying roller are all installed on the mounting panel and relative rotation, first conveying roller and second conveying roller are located the both sides of warming mill respectively, heating device installs on first slider, heating device's output is connected with the input of warming mill, power unit installs on the support.

Description

Calender is used in rubber product production

Technical Field

The utility model relates to the technical field of rubber processing, in particular to a calender for producing rubber products.

Background

The calender is composed of two or more rollers arranged in a certain form, and can be divided into cold pressing and hot pressing, wherein the cold pressing is suitable for materials which do not need to be heated, such as graphite films, graphite sheets, wave-absorbing materials, shielding materials, magnetic materials, non-ferrous metal materials and the like. Hot pressing is a machine which presses and stretches rubber, silica gel, silicon rubber, phase change materials, PTFE or plastics into a rubber sheet with a certain thickness and surface shape at a certain temperature and can carry out rubber hanging on fiber curtain canvas or wirecord fabric; the existing rubber product is poor in hot pressing effect, rubber needs to be conveyed to a cooling device through a conveying device for cooling after being hot pressed, the processing procedure is complex, and the processing efficiency of the rubber product is affected.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problems, the utility model provides the calender for producing the rubber product, which can increase the processing effect of the rubber product, increase the processing efficiency of the rubber product and improve the practicability.

The utility model relates to a calender for producing rubber products, which comprises a support, a mounting plate, a first air cylinder, a first sliding block, a heating roller, a first conveying roller, a second conveying roller, a heating device, a power mechanism and a profiling mechanism, wherein the mounting plate is mounted on the support, the first air cylinder is mounted on the support, the output end of the first air cylinder is provided with a first piston rod, the first sliding block is mounted on the first piston rod, the first sliding block is connected with the support in a sliding manner, the heating roller is mounted on the first sliding block and rotates relatively, the first conveying roller and the second conveying roller are both mounted on the mounting plate and rotate relatively, the first conveying roller and the second conveying roller are respectively positioned at two sides of the heating roller, the heating device is mounted on the first sliding block, the output end of the heating device is connected with the input end of the heating roller, the power mechanism is mounted on the support, the output end of the power mechanism is connected with the input ends of the first conveying roller and the second conveying roller, the power mechanism is used for driving the first conveying roller and the second conveying roller to rotate, the profiling mechanism is installed on the support and used for cooling and shaping rubber products.

The calender for producing the rubber product comprises an installation frame, a speed reducer, a motor, a first gear, a second gear and a third gear, wherein the installation frame is installed on a support, the speed reducer is installed on the installation frame, the motor is installed on the speed reducer, the output end of the motor is connected with the input end of the speed reducer, the first gear is installed at the output end of the speed reducer, the second gear and the third gear are both in meshed connection with the first gear, the second gear is installed on a first conveying roller, and the third gear is installed on a second conveying roller.

The calender for producing the rubber product comprises a fixing frame, a second air cylinder, a second sliding block, a pressing roller, a cooling roller and a cooling device, wherein the fixing frame is installed on a support, the second air cylinder is installed on the fixing frame, a second piston rod is arranged at the output end of the second air cylinder, the second sliding block is installed on the second piston rod and is connected with the fixing frame in a sliding mode, the pressing roller is installed on the second sliding block and rotates relatively, the cooling roller is installed on the fixing frame and rotates relatively, the cooling device is installed on the fixing frame, and the output end of the cooling device is connected with the input end of the cooling roller.

The calender for producing the rubber product further comprises a sliding rail, wherein the sliding rail is mounted on the support and is connected with the first sliding block in a sliding mode.

The calender for producing the rubber product also comprises a supporting foot, and the supporting foot is arranged on the bracket.

The calender for producing the rubber product also comprises a reinforcing rib, and the reinforcing rib is arranged on the bracket.

The calender for producing the rubber product is characterized in that the fixed frame is provided with a sliding groove, and the second sliding block is connected with the sliding groove in a sliding mode.

According to the calender for producing the rubber product, the surfaces of the bracket and the mounting plate are subjected to rust-proof paint spraying treatment.

Compared with the prior art, the utility model has the beneficial effects that: according to the thickness of rubber product, open first cylinder, first cylinder drives the vertical removal of first slider through first piston rod, first slider drives the vertical removal of warming mill, adjust the position of warming mill according to the thickness of rubber product, power unit drives first conveying roller and second conveying roller rotation, heating device heats the warming mill, through the warming mill, the interact of first conveying roller and second conveying roller carries out the hot pressing to rubber, rubber after the hot pressing is carried to the die mould mechanism on, the die mould mechanism cools off the design to rubber, increase the result of processing of rubber product, increase the efficiency of rubber product processing, and the high practicality is realized.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic diagram of a front view configuration of the present invention;

FIG. 3 is a schematic top view of the present invention;

FIG. 4 is a schematic left side view of the present invention;

in the drawings, the reference numbers: 1. a support; 2. mounting a plate; 3. a first cylinder; 4. a first piston rod; 5. a first slider; 6. a heating roller; 7. a first conveying roller; 8. a second conveying roller; 9. a heating device; 10. a mounting frame; 11. a speed reducer; 12. a motor; 13. a first gear; 14. a second gear; 15. a second gear; 16. a fixed mount; 17. a second cylinder; 18. a second piston rod; 19. a second slider; 20. a compression roller; 21. a cooling roll; 22. a cooling device; 23. a slide rail; 24. a brace; 25. and (5) reinforcing ribs.

Detailed Description

The following detailed description of embodiments of the present invention is provided in connection with the accompanying drawings and examples. The following examples are intended to illustrate the utility model but are not intended to limit the scope of the utility model.

As shown in fig. 1 to 4, the calender for producing rubber products of the present invention comprises a bracket 1, a mounting plate 2, a first cylinder 3, a first slider 5, a heating roller 6, a first delivery roller 7, a second delivery roller 8, a heating device 9, a power mechanism and a profiling mechanism, wherein the mounting plate 2 is mounted on the bracket 1, the first cylinder 3 is mounted on the bracket 1, an output end of the first cylinder 3 is provided with a first piston rod 4, the first slider 5 is mounted on the first piston rod 4, the first slider 5 is slidably connected with the bracket 1, the heating roller 6 is mounted on the first slider 5 and relatively rotates, the first delivery roller 7 and the second delivery roller 8 are mounted on the mounting plate 2 and relatively rotates, the first delivery roller 7 and the second delivery roller 8 are respectively located at two sides of the heating roller 6, the heating device 9 is mounted on the first slider 5, an output end of the heating device 9 is connected with an input end of the heating roller 6, the power mechanism is arranged on the support 1, the output end of the power mechanism is connected with the input ends of the first conveying roller 7 and the second conveying roller 8, the power mechanism is used for driving the first conveying roller 7 and the second conveying roller 8 to rotate, the profiling mechanism is arranged on the support 1, and the profiling mechanism is used for cooling and shaping rubber products; according to the thickness of rubber product, open first cylinder 3, first cylinder 3 drives the vertical removal of first slider 5 through first piston rod 4, first slider 5 drives warming mill 6 vertical removal, adjust the position of warming mill 6 according to the thickness of rubber product, power unit drives first conveying roller 7 and second conveying roller 8 rotatory, heating device 9 heats warming mill 6, through warming mill 6, the interact of first conveying roller 7 and second conveying roller 8 carries out the hot pressing to rubber, rubber after the hot pressing is carried to die mould mechanism on, die mould mechanism cools off the design to rubber, increase the processing effect of rubber product, increase the efficiency of rubber product processing, and the practicability is improved.

Preferably, the power mechanism comprises a mounting frame 10, a speed reducer 11, a motor 12, a first gear 13, a second gear 14 and a third gear 15, the mounting frame 10 is mounted on the support 1, the speed reducer 11 is mounted on the mounting frame 10, the motor 12 is mounted on the speed reducer 11, an output end of the motor 12 is connected with an input end of the speed reducer 11, the first gear 13 is mounted on an output end of the speed reducer 11, the second gear 14 and the third gear 15 are both in meshed connection with the first gear 13, the second gear 14 is mounted on the first conveying roller 7, and the third gear 15 is mounted on the second conveying roller 8; open motor 12, motor 12 drives first gear 13 through speed reducer 11 and rotates, and first gear 13 drives second gear 14 and third gear 15 rotatory, and second gear 14 and third gear 15 drive first conveying roller 7 and second conveying roller 8 respectively rotatory, and first conveying roller 7 and second conveying roller 8 carry rubber, increase the processing effect of rubber product, increase the efficiency of rubber product processing, improve the practicality.

Preferably, the profiling mechanism comprises a fixed frame 16, a second cylinder 17, a second slider 19, a press roller 20, a cooling roller 21 and a cooling device 22, the fixed frame 16 is mounted on the bracket 1, the second cylinder 17 is mounted on the fixed frame 16, an output end of the second cylinder 17 is provided with a second piston rod 18, the second slider 19 is mounted on the second piston rod 18, the second slider 19 is connected with the fixed frame 16 in a sliding manner, the press roller 20 is mounted on the second slider 19 and rotates relatively, the cooling roller 21 is mounted on the fixed frame 16 and rotates relatively, the cooling device 22 is mounted on the fixed frame 16, and an output end of the cooling device 22 is connected with an input end of the cooling roller 21; open second cylinder 17, second cylinder 17 drives the vertical removal of second slider 19 through second piston rod 18, and second slider 19 drives the vertical removal of compression roller 20, adjusts the position of compression roller 20 according to the thickness of rubber product, and cooling device 22 cools off chill roll 21, cools off the design through the effect of compression roller 20 with chill roll 21 to the rubber product, increases the result of processing of rubber product, increases the efficiency of rubber product processing, improves the practicality.

As the optimization of the above embodiment, the device further comprises a slide rail 23, the slide rail 23 is installed on the bracket 1, and the slide rail 23 is connected with the first slide block 5 in a sliding manner; through above setting, slide rail 23 plays the guide effect to the removal of first slider 5, increases the removal effect of first slider 5, improves the practicality.

Preferably, the device further comprises a supporting foot 24, wherein the supporting foot 24 is arranged on the bracket 1; through the above arrangement, the supporting feet 24 support the support 1, so that the stability of the support 1 is improved, and the practicability is improved.

As the optimization of the above embodiment, the device further comprises a reinforcing rib 25, wherein the reinforcing rib 25 is installed on the bracket 1; through the arrangement, the reinforcing ribs 25 increase the supporting effect of the support 1, and the practicability is improved.

As a preferred embodiment, the fixing frame 16 is provided with a sliding slot, and the second sliding block 19 is connected with the sliding slot in a sliding manner; through the above arrangement, the sliding groove plays a role in guiding and limiting the movement of the second sliding block 19, the moving effect of the second sliding block 19 is increased, and the practicability is improved.

As the optimization of the above embodiment, the surfaces of the bracket 1 and the mounting plate 2 are subjected to rust-proof painting treatment; through the arrangement, the service life of the calender is prolonged, and the practicability is improved.

The utility model relates to a calender for producing rubber products, which is characterized in that when in work, a first air cylinder 3 is opened according to the thickness of the rubber products, the first air cylinder 3 drives a first slide block 5 to vertically move through a first piston rod 4, the first slide block 5 drives a heating roller 6 to vertically move, the position of the heating roller 6 is adjusted according to the thickness of the rubber products, a motor 12 is started, the motor 12 drives a first gear 13 to rotate through a speed reducer 11, the first gear 13 drives a second gear 14 and a third gear 15 to rotate, the second gear 14 and the third gear 15 respectively drive a first conveying roller 7 and a second conveying roller 8 to rotate, the first conveying roller 7 and the second conveying roller 8 convey the rubber, a heating device 9 heats the heating roller 6, the rubber is hot-pressed through the interaction of the heating roller 6, the first conveying roller 7 and the second conveying roller 8, and the hot-pressed rubber is conveyed to a profiling mechanism, opening second cylinder 17, second cylinder 17 drives second slider 19 vertical migration through second piston rod 18, and second slider 19 drives compression roller 20 vertical migration, adjusts the position of compression roller 20 according to the thickness of rubber product, and cooling device 22 cools off cooling roller 21, cools off the design through compression roller 20 and cooling roller 21's effect to the rubber product.

According to the calender for producing the rubber product, the installation mode, the connection mode or the arrangement mode are common mechanical modes, and the installation mode, the connection mode or the arrangement mode can be implemented as long as the beneficial effects of the calender can be achieved; the first cylinder 3, the heating roller 6, the heating device 9, the speed reducer 11, the motor 12, the second cylinder 17, the cooling roller 21 and the cooling device 22 of the calender for producing rubber products are purchased from the market, and technicians in the industry only need to install and operate according to the attached operating instructions.

The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.

Claims

1. A calender for producing rubber products is characterized by comprising a support (1), a mounting plate (2), a first air cylinder (3), a first sliding block (5), a heating roller (6), a first conveying roller (7), a second conveying roller (8), a heating device (9), a power mechanism and a profiling mechanism, wherein the mounting plate (2) is mounted on the support (1), the first air cylinder (3) is mounted on the support (1), a first piston rod (4) is arranged at the output end of the first air cylinder (3), the first sliding block (5) is mounted on the first piston rod (4), the first sliding block (5) is in sliding connection with the support (1), the heating roller (6) is mounted on the first sliding block (5) and rotates relatively, the first conveying roller (7) and the second conveying roller (8) are both mounted on the mounting plate (2) and rotate relatively, the rubber product shaping device is characterized in that the first conveying roller (7) and the second conveying roller (8) are respectively located on two sides of the heating roller (6), the heating device (9) is installed on the first sliding block (5), the output end of the heating device (9) is connected with the input end of the heating roller (6), the power mechanism is installed on the support (1), the output end of the power mechanism is connected with the input ends of the first conveying roller (7) and the second conveying roller (8), the power mechanism is used for driving the first conveying roller (7) and the second conveying roller (8) to rotate, the profiling mechanism is installed on the support (1), and the profiling mechanism is used for cooling and shaping of rubber products.

2. The calender for producing rubber products according to claim 1, wherein the power mechanism comprises a mounting frame (10), a speed reducer (11), a motor (12), a first gear (13), a second gear (14) and a third gear (15), the mounting rack (10) is arranged on the support (1), the speed reducer (11) is arranged on the mounting rack (10), the motor (12) is arranged on the speed reducer (11), the output end of the motor (12) is connected with the input end of the speed reducer (11), the first gear (13) is arranged at the output end of the speed reducer (11), the second gear (14) and the third gear (15) are both meshed with the first gear (13), the second gear (14) is mounted on the first conveyor roller (7), and the third gear (15) is mounted on the second conveyor roller (8).

3. The calender for producing rubber products according to claim 1, wherein the profiling mechanism comprises a fixed frame (16), a second air cylinder (17), a second sliding block (19), a pressing roller (20), a cooling roller (21) and a cooling device (22), the fixed frame (16) is arranged on the bracket (1), the second cylinder (17) is arranged on the fixed frame (16), the output end of the second air cylinder (17) is provided with a second piston rod (18), the second sliding block (19) is arranged on a second piston rod (18), the second sliding block (19) is connected with the fixed frame (16) in a sliding way, the compression roller (20) is arranged on the second sliding block (19) and rotates relatively, the cooling roller (21) is arranged on the fixed frame (16) and rotates relatively, the cooling device (22) is arranged on the fixed frame (16), and the output end of the cooling device (22) is connected with the input end of the cooling roller (21).

4. The calender for producing rubber products according to claim 1, further comprising a slide rail (23), wherein the slide rail (23) is mounted on the support (1), and the slide rail (23) is slidably connected to the first slide block (5).

5. A calender for the production of rubber products as claimed in claim 1, further comprising a foot (24), said foot (24) being mounted on the support (1).

6. A calender for the production of rubber products according to claim 1, further comprising a reinforcing bar (25), said reinforcing bar (25) being mounted on the support (1).

7. A calender for rubber product production as in claim 3, wherein said fixed frame (16) is provided with a sliding slot, said second slider (19) being slidably connected to said sliding slot.

8. A calender for the production of rubber products according to claim 1, characterised in that the surfaces of the holder (1) and the mounting plate (2) are treated with a rust-proof lacquer.