CN215882015U

CN215882015U - Cutting device for production and processing of air-added brick adobe

Info

Publication number: CN215882015U
Application number: CN202121596852.3U
Authority: CN
Inventors: 杨修新
Original assignee: Jincheng Fangyu New Building Materials Co ltd
Current assignee: Jincheng Fangyu New Building Materials Co ltd
Priority date: 2021-07-14
Filing date: 2021-07-14
Publication date: 2022-02-22
Anticipated expiration: 2031-07-14

Abstract

The utility model discloses a cutting device for aerated brick adobe production and processing, which comprises an installation rod, a power unit, a cutting unit and a trimming unit, wherein the installation rod is fixedly connected with the power unit; installing a rod: two are arranged and longitudinally arranged in parallel; a power unit: is arranged inside and at two sides of the mounting rod; a cutting unit: the cutting device comprises a hydraulic cylinder, a fixing ring, a fixing frame, a piston column, a fixing seat and a Sudoku mould, wherein the upper surface of the mounting rod is fixedly connected with the lower end of the fixing frame respectively; a trimming unit: are arranged on both sides and the upper surface of the mounting rod. The rough edges of the green bricks are processed, and the shapes of the processed bricks reach the standard by using the die for cutting.

Description

Cutting device for production and processing of air-added brick adobe

Technical Field

The utility model relates to the technical field of green brick production, processing and cutting, in particular to a cutting device for aerated brick green brick production.

Background

The aerated brick is applied to a plurality of buildings and is used as a basic unit of the buildings, and the production and processing of the aerated brick are particularly important;

the patent of application number 201810448474.0 among the prior art provides a brickkiln factory uses adobe cutting device, comprises a workbench, be equipped with conveying mechanism on the workstation, the vertical cutting mechanism that is equipped with in center department of workstation, cutting mechanism includes the vertical mounting bracket of fixing on the workstation, the mounting bracket is improved level and is equipped with the installation axle, the position level corresponding with the installation axle in the workstation is equipped with down the installation axle, it installs the wheel and installs the wheel down with installing the last installation that is equipped with evenly distributed respectively on installation axle and the lower installation axle, go up the line of cut connection through vertical setting between installation wheel and the lower installation wheel. The cutting line is adopted to replace the traditional cutting blade, and because the extrusion area of the cutting line and the green brick is small, a large amount of scraps cannot be generated during cutting, so that the waste of the green brick is avoided;

it does not process the deckle edge of adobe, and the adobe of cutting probably has the skew, leads to the brick shape of processing out not up to standard.

SUMMERY OF THE UTILITY MODEL

The utility model aims to overcome the defects in the prior art, and provides a cutting device for aerated brick adobe production, processing rough edges of adobes, and cutting by using a die to ensure that the shapes of processed bricks reach the standard, so that the problems in the background art can be effectively solved.

In order to achieve the purpose, the utility model provides the following technical scheme: a cutting device for aerated brick adobe production and processing comprises an installation rod, a power unit, a cutting unit and a trimming unit;

installing a rod: two are arranged and longitudinally arranged in parallel;

a power unit: is arranged inside and at two sides of the mounting rod;

a cutting unit: the hydraulic cylinder is fixedly connected inside the fixing ring, the piston column is connected with the hydraulic cylinder in a sliding manner, and the lower end of the piston column is fixedly connected with the upper surface of the Sudoku mould through the fixing seat;

a trimming unit: are arranged on both sides and the upper surface of the mounting rod.

Support whole device through the installation pole, drive the adobe through power pack and get into the cutting unit, carry out deckle edge through the unit of going to the adobe and get rid of, support fixed pneumatic cylinder through solid fixed ring and mount, promote the adobe of squared figure mould on to power pack through pneumatic cylinder and piston post and cut, make the brick shape that cuts out more standard.

Furthermore, the cutting unit also comprises buffer columns, and the four corners of the lower end of the nine-square grid die are fixedly connected with the buffer columns. The instantaneous force of the squared figure die when contacting the power unit is not too large through the buffer column, and the damage to the power unit is reduced.

Furthermore, the power unit comprises a motor seat, a motor, a coupling, a bearing, a transmission shaft, a transmission chain wheel, a chain and a conveyor belt, the bearings are respectively and fixedly arranged inside the two mounting rods, the transmission shafts are arranged between the two mounting rods at equal intervals, the left end and the right end of each transmission shaft are respectively and rotatably connected with the mounting rods through bearings, the end part of the transmission shaft penetrates through the side surface of the mounting rod, the right end of the motor seat is fixedly connected with the front end of the left mounting rod, the left end of the motor base is fixedly connected with the motor, the input end of the motor is electrically connected with the output end of an external power supply through an external control switch, the output end of the motor is fixedly connected with the left end of a transmission shaft on the front side through a coupler, the right end of the transmission shaft is fixedly connected with a transmission chain wheel respectively, the transmission chain wheels are connected through chain transmission, and the conveyor belt is sleeved on the transmission shaft.

Through motor frame fixed stay motor, drive a transmission shaft through the motor and rotate to make the drive sprocket who corresponds rotate, be connected through the drive sprocket and the transmission of chain and make remaining drive sprocket rotate, thereby make all transmission shafts rotate, the transmission shaft drives the conveyer belt and rotates, supports the conveyer belt through a plurality of transmission shafts, makes nine palace check moulds can not make conveyer belt deformation too big when the contact conveyer belt.

Further, the power unit also comprises a friction sleeve, and the friction sleeve is fixedly connected to the outer surface of the conveyor belt. The friction force between the green brick and the conveyor belt is increased through the friction sleeve, so that the brick cut by the Sudoku mould is more standard.

Further, the trimming unit includes collecting box, installation piece, V template, V type pole, fixed block and dead lever, the upper surface middle part fixedly connected with installation piece respectively of installation pole, the upper surface of installation piece is fixedly connected with fixed block respectively, the both ends of V type pole respectively with the fixed block fixed connection who corresponds, V template fixed connection is at the front end downside of V type pole, the rear end fixedly connected with dead lever respectively of installation pole, the collecting box passes through dead lever and installation pole fixed connection, and the afterbody of V template corresponds with the top of collecting box.

Through installation piece and fixed block fixed stay V type pole, support fixed V type board through V type pole, strike off the more deckle edge that comes out of adobe through the V type board, block through the V type pole that the deckle edge that scrapes falls on the conveyer belt, support fixed collecting box through the dead lever, collect the deckle edge of scraping through the collecting box, V type board and V type pole make the deckle edge of scraping along the top of V type board roll-off conveyer belt to fall into in the collecting box.

Further, still include landslide and fixed axle, the fixed axle is transversely fixed at the rear portion of installation pole, and the fixed axle is located the conveyer belt rear, the landslide passes through fixed axle and installation pole fixed connection. The landslide is fixedly supported by the fixed shaft, and cut bricks slide to a specified position through the landslide, so that the possibility of damage is reduced.

Compared with the prior art, the utility model has the beneficial effects that: this aerated brick adobe production processing cutting device has following benefit:

1. the motor drives one transmission shaft to rotate, so that the corresponding transmission chain wheel rotates, the transmission chain wheel is in transmission connection with the chain, so that the rest transmission chain wheels rotate, all the transmission shafts rotate, the transmission shafts drive the conveyor belt to rotate, and the conveyor belt is supported by the plurality of transmission shafts, so that the Sudoku mould cannot cause the conveyor belt to deform too much when contacting the conveyor belt;

2. the V-shaped plates and the V-shaped rods enable the scraped burrs to slide out of the upper portion of the conveyor belt along the V-shaped plates and fall into the collecting box;

3. the rough edges of the green bricks are processed, and the shapes of the processed bricks reach the standard by using the die for cutting.

Drawings

FIG. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic rear-side bottom view of the present invention.

In the figure: the device comprises a mounting rod 1, a landslide 2, a power unit 3, a motor base 31, a motor 32, a coupler 33, a bearing 34, a transmission shaft 35, a transmission chain wheel 36, a chain 37, a transmission belt 38, a friction sleeve 39, a cutting unit 4, a hydraulic cylinder 41, a fixing ring 42, a fixing frame 43, a piston column 44, a fixing seat 45, a nine-square-grid die 46, a buffer column 47, an edge removing unit 5, a collecting box 51, a mounting block 52, a shaping plate 53V, a rod 54V, a fixing block 55, a fixing rod 56 and a fixing shaft 6.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-2, the present embodiment provides a technical solution: a cutting device for aerated brick adobe production and processing comprises an installation rod 1, a power unit 3, a cutting unit 4 and a trimming unit 5;

mounting the rod 1: two are arranged and longitudinally arranged in parallel;

a power unit 3: is arranged inside and at two sides of the mounting rod 1; the power unit 3 comprises a motor base 31, a motor 32, a shaft coupling 33, bearings 34, a transmission shaft 35, a transmission chain wheel 36, a chain 37 and a conveyor belt 38, the bearings 34 are respectively arranged and fixedly connected inside the two mounting rods 1, the transmission shaft 35 is equidistantly arranged between the two mounting rods 1, the left end and the right end of the transmission shaft 35 are respectively rotatably connected with the mounting rods 1 through the bearings 34, the end part of the transmission shaft 35 penetrates through the side surfaces of the mounting rods 1, the right end of the motor base 31 is fixedly connected with the front end of the left mounting rod 1, the left end of the motor base 31 is fixedly connected with the motor 32, the input end of the motor 32 is electrically connected with the output end of an external power supply through an external control switch, the output end of the motor 32 is fixedly connected with the left end of one transmission shaft 35 on the front side through the shaft coupling 33, the right ends of the transmission shafts 35 are respectively fixedly connected with the transmission chain wheel 36, and the transmission chain wheel 36 is in transmission connection through the chain 37, the conveyor belt 38 is sleeved on the transmission shaft 35.

Through motor seat 31 fixed stay motor 32, drive a transmission shaft 35 through motor 32 and rotate to make the transmission sprocket 36 that corresponds rotate, be connected through the transmission of transmission sprocket 36 with chain 37 and make remaining transmission sprocket 36 rotate, thereby make all transmission shafts 35 rotate, transmission shaft 35 drives conveyer belt 38 and rotates, supports conveyer belt 38 through a plurality of transmission shafts 35, makes squared figure 46 can not make conveyer belt 38 deformation too big when contact conveyer belt 38.

The power unit 3 further comprises a friction sleeve 39, the friction sleeve 39 being fixedly attached to the outer surface of the conveyor belt 38. The friction between the green brick and the conveyor belt 38 is increased by the friction sleeve 39, so that the brick cut by the squared figure die 46 is more standard.

The cutting unit 4: the device comprises a hydraulic cylinder 41, a fixing ring 42, a fixing frame 43, a piston column 44, a fixing seat 45 and a Sudoku mould 46, wherein the upper surface of a mounting rod 1 is fixedly connected with the lower end of the fixing frame 43 respectively, the upper end of the fixing frame 43 is fixedly connected with the side surface of the fixing ring 42, the hydraulic cylinder 41 is fixedly connected inside the fixing ring 42, the piston column 44 is in sliding connection with the hydraulic cylinder 41, and the lower end of the piston column 44 is fixedly connected with the upper surface of the Sudoku mould 46 through the fixing seat 45; the cutting unit 4 further comprises buffer columns 47, and the four corners of the lower end of the squared figure die 46 are fixedly connected with the buffer columns 47. The instantaneous force of the squared figure die 46 when contacting the power unit 3 is not too large through the buffer columns 47, and the damage to the power unit 3 is reduced.

An edge removing unit 5: are arranged on the two sides and the upper surface of the mounting rod 1; the unit 5 that deckle edge includes collecting box 51, installation piece 52, V type board 53, V type pole 54, fixed block 55 and dead lever 56, the upper surface middle part difference fixedly connected with installation piece 52 of installation pole 1, the upper surface difference fixedly connected with fixed block 55 of installation piece 52, the both ends of V type pole 54 respectively with the fixed block 55 fixed connection who corresponds, V type board 53 fixed connection is at the front end downside of V type pole 54, the rear end difference fixedly connected with dead lever 56 of installation pole 1, collecting box 51 passes through dead lever 56 and installation pole 1 fixed connection, and the afterbody of V type board 53 corresponds with the top of collecting box 51.

The V-shaped rod 54 is fixedly supported through the mounting block 52 and the fixing block 55, the V-shaped rod 54 is used for supporting the fixing V-shaped plate 53, burrs which are produced by bricks are scraped through the V-shaped plate 53, the scraped burrs are prevented from falling onto the conveyor belt 38 through the V-shaped rod 54, the fixing collecting box 51 is supported through the fixing rod 56, the scraped burrs are collected through the collecting box 51, and the V-shaped plate 53 and the V-shaped rod 54 enable the scraped burrs to slide out of the upper portion of the conveyor belt 38 along the V-shaped plate 53 and fall into the collecting box 51.

Support whole device through installation pole 1, drive the adobe through power pack 3 and get into cutting unit 4, carry out deckle edge's getting rid of to the adobe through edging unit 5, support fixed pneumatic cylinder 41 through solid fixed ring 42 and mount 43, promote squared figure mould 46 through pneumatic cylinder 41 and piston post 44 and cut the adobe on power pack 3, make the brick shape that cuts more standard.

The landslide device further comprises a landslide 2 and a fixing shaft 6, wherein the fixing shaft 6 is transversely fixed at the rear part of the mounting rod 1, the fixing shaft 6 is located behind the conveyor belt 38, and the landslide 2 is fixedly connected with the mounting rod 1 through the fixing shaft 6. The landslide 2 is fixedly supported by the fixed shaft 6, and cut bricks slide to a specified position through the landslide 2, so that the possibility of damage is reduced.

The working principle of the cutting device for producing and processing the air-added brick adobe provided by the utility model is as follows: the motor 32 is started through an external control switch, the motor 32 drives one transmission shaft 35 to rotate, so that the corresponding transmission chain wheel 36 rotates, the remaining transmission chain wheels 36 rotate through the transmission connection of the transmission chain wheels 36 and the chain 37, so that all the transmission shafts 35 rotate, the transmission shaft 35 drives the transmission belt 38 and the friction sleeve 39 to rotate, the hydraulic cylinder 41 is started through the external control switch, the piston column 44 pushes the Sudoku mould 46 to move up and down, the buffer column 47 ensures that the instantaneous force of the Sudoku mould 46 when contacting the transmission belt 38 is not too large, the green bricks are placed on the transmission belt 38, the transmission belt 38 drives the green bricks to move backwards, when the green bricks contact the V-shaped plate 53, the V-shaped plate 53 scrapes redundant rough edges on the green bricks, and the V-shaped plate 53 and the V-shaped rod 54 ensure that the scraped rough edges slide out of the upper part of the transmission belt 38 along the V-shaped plate 53 and fall into the collection box 51, the adobe gets into the below of nine palace check moulds 46 after scraping deckle edge, and nine palace check moulds 46 push down downwards, cut into nine pieces to the adobe, and nine palace check moulds 46 lift upwards, and conveyer belt 38 transports the brick of cutting backward, slides to the assigned position through landslide 2.

It should be noted that the core chip of the external control switch disclosed in the above embodiments is a PLC single chip, the motor 32 and the hydraulic cylinder 41 may be freely configured according to the actual application scenario, the motor 32 is suggested to be a single-phase series motor, the hydraulic cylinder 41 is suggested to be a piston-type hydraulic cylinder, and the external control switch controls the motor 32 and the hydraulic cylinder 41 to operate by a method commonly used in the prior art.

The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims

1. The utility model provides an air entrainment brick adobe production processing cutting device which characterized in that: comprises a mounting rod (1), a power unit (3), a cutting unit (4) and a trimming unit (5);

mounting bar (1): two are arranged and longitudinally arranged in parallel;

power unit (3): is arranged inside and at two sides of the mounting rod (1);

cutting unit (4): the fixing device comprises a hydraulic cylinder (41), a fixing ring (42), a fixing frame (43), a piston column (44), a fixing seat (45) and a Sudoku mould (46), wherein the upper surface of the mounting rod (1) is fixedly connected with the lower end of the fixing frame (43) respectively, the upper end of the fixing frame (43) is fixedly connected with the side surface of the fixing ring (42), the hydraulic cylinder (41) is fixedly connected inside the fixing ring (42), the piston column (44) is in sliding connection with the hydraulic cylinder (41), and the lower end of the piston column (44) is fixedly connected with the upper surface of the Sudoku mould (46) through the fixing seat (45);

trimming unit (5): are arranged on the two sides and the upper surface of the mounting rod (1).

2. The aerated brick adobe production, processing and cutting device of claim 1, which is characterized in that: the cutting unit (4) further comprises buffer columns (47), and the buffer columns (47) are fixedly connected to four corners of the lower end of the nine-square-grid die (46).

3. The aerated brick adobe production, processing and cutting device of claim 1, which is characterized in that: power unit (3) contain motor frame (31), motor (32), shaft coupling (33), bearing (34), transmission shaft (35), drive sprocket (36), chain (37) and conveyer belt (38), and fixedly connected with bearing (34) are arranged respectively to the inside of two installation poles (1), the equidistant setting of transmission shaft (35) is passed through bearing (34) and installation pole (1) rotation respectively between two installation poles (1) and about both ends and is connected, and the tip of transmission shaft (35) runs through the side of installation pole (1), the right-hand member of motor frame (31) and the front end fixed connection of left side installation pole (1), and the left end and motor (32) fixed connection of motor frame (31), the input of motor (32) is connected with external power source's output electricity through external control switch, the output of motor (32) passes through shaft coupling (33) and the left end fixed connection of a transmission shaft (35) of front side The right end of the transmission shaft (35) is fixedly connected with a transmission chain wheel (36) respectively, the transmission chain wheel (36) is in transmission connection through a chain (37), and the conveyor belt (38) is sleeved on the transmission shaft (35).

4. The aerated brick adobe production, processing and cutting device of claim 3, which is characterized in that: the power unit (3) further comprises a friction sleeve (39), and the friction sleeve (39) is fixedly connected to the outer surface of the conveyor belt (38).

5. The aerated brick adobe production, processing and cutting device of claim 1, which is characterized in that: the trimming unit (5) comprises a collecting box (51), an installing block (52), a V-shaped plate (53), a V-shaped rod (54), a fixing block (55) and a fixing rod (56), the middle part of the upper surface of the installing rod (1) is fixedly connected with the installing block (52), the upper surface of the installing block (52) is fixedly connected with the fixing block (55), the two ends of the V-shaped rod (54) are fixedly connected with the corresponding fixing blocks (55), the V-shaped plate (53) is fixedly connected to the lower side of the front end of the V-shaped rod (54), the rear end of the installing rod (1) is fixedly connected with the fixing rod (56), the collecting box (51) is fixedly connected with the installing rod (1) through the fixing rod (56), and the tail part of the V-shaped plate (53) corresponds to the upper part of the collecting box (51).

6. The aerated brick adobe production, processing and cutting device of claim 1, which is characterized in that: still include landslide (2) and fixed axle (6), fixed axle (6) transversely are fixed at the rear portion of installation pole (1), and fixed axle (6) are located conveyer belt (38) rear, landslide (2) are through fixed axle (6) and installation pole (1) fixed connection.