CN215881788U - Cutting system of regeneration car cushion - Google Patents
Cutting system of regeneration car cushion Download PDFInfo
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- CN215881788U CN215881788U CN202121701026.0U CN202121701026U CN215881788U CN 215881788 U CN215881788 U CN 215881788U CN 202121701026 U CN202121701026 U CN 202121701026U CN 215881788 U CN215881788 U CN 215881788U
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Abstract
The utility model provides a cutting system for a regenerated automobile cushion, which comprises a plurality of regenerated cutting machines, wherein each regenerated cutting machine comprises: the conveying mechanism comprises a supporting plate, a conveying belt arranged on the supporting plate and supporting legs arranged below the supporting plate, wherein the supporting legs are telescopic supporting legs; the cutting mechanism is arranged above the conveying mechanism and located in the middle of the conveying mechanism, the cutting mechanism comprises supporting side walls, a feeding roller and a hob, the supporting side walls are arranged on two sides of the supporting plate, the feeding roller is arranged on the supporting side walls through a first rotating shaft, and the hob is arranged on the supporting side walls through a second rotating shaft; the first driving motor is connected with the first rotating shaft and used for driving the feeding roller to rotate; the hob comprises a pair of circular side tool rests, the circular side tool rests are arranged at two ends of the second rotating shaft, the blades are inclined and evenly arranged between the circular side tool rests, and the blades are detachably connected with the circular side tool rests. The labor intensity of workers is reduced, and the production efficiency is improved.
Description
Technical Field
The utility model relates to the technical field of regeneration processing equipment, in particular to a cutting system for a regenerated automobile cushion.
Background
The technological process of the present invention is that the automobile seat cushion is produced with various fiber products, including textile waste, chemical fiber waste, glass fiber, waste clothing, leather, hemp, wool, silk fabric, etc. and through cutting, gluing, pressing and other steps.
Most of fiber products have the characteristics of low hardness, tight interweaving of fiber tissue structures, large tension and unfixed shapes, and the purpose of crushing and shearing the materials is very difficult. At present, the traditional processing method is to use an artificial chopper cutting or an electric straight knife plate cutting, which has the disadvantages of high labor intensity, low production efficiency, easy incomplete shearing, high noise and unsafety.
Therefore, there is a need to develop a cutting system for recycling automobile seat cushion, which can more automatically cut, reduce the labor intensity of workers, improve the production efficiency, and improve the production safety.
SUMMERY OF THE UTILITY MODEL
The present invention is directed to solving one of the technical problems of the prior art or the related art.
The utility model provides a cutting system for regenerating an automobile seat cushion.
In view of the above, the present invention provides a cutting system for regenerating a seat cushion of an automobile, the cutting system including a plurality of regenerating cutters connected end to end, the regenerating cutters including:
the conveying mechanism comprises a supporting plate, a conveying belt arranged on the supporting plate and supporting legs arranged below the supporting plate, wherein the supporting legs are telescopic supporting legs;
the cutting mechanism is arranged above the conveying mechanism and positioned in the middle of the conveying mechanism, the cutting mechanism comprises supporting side walls, feeding rollers and a hob, the supporting side walls are arranged on two sides of the supporting plate, the feeding rollers are arranged on the supporting side walls through first rotating shafts, and the hob is arranged on the supporting side walls through second rotating shafts;
the first driving motor is connected with the first rotating shaft and used for driving the feeding roller to rotate;
the hob comprises a pair of circular side tool rests, the circular side tool rests are arranged at two ends of the second rotating shaft, the blades are inclined and evenly arranged between the circular side tool rests, and the blades are detachably connected with the circular side tool rests.
Further, the feed rollers comprise a first feed roller and a second feed roller, the first rotating shaft comprises a first driving rotating shaft and a first driven rotating shaft, the first feed roller is arranged on the first driving rotating shaft, the second feed roller is arranged on the first driven rotating shaft, and the first driving motor is used for driving the first driving rotating shaft;
wherein, be equipped with the driving gear in the first initiative pivot, be equipped with second driven gear in the first driven shaft, first initiative pivot with be equipped with first middle pivot between the first driven shaft, be equipped with first driven gear in the first middle pivot, first driven gear respectively with the driving gear with second driven gear meshing, first driven shaft with be equipped with the middle pivot of second between the second pivot, be equipped with fourth driven gear in the second pivot, be equipped with third driven gear in the middle pivot of the second, third driven gear respectively with second driven gear with fourth driven gear meshing.
Further, the first feeding roller comprises a first roller and convex points uniformly arranged on the periphery of the first roller.
Further, the second feeding roller comprises a second roller and protruding strips uniformly arranged on the periphery of the second roller, and the protruding strips are arranged along the axis direction of the second roller.
Further, the regenerative cutting-off machine further comprises:
the cutter seat is arranged on the supporting side wall through a third rotating shaft, a cutter is arranged below the cutter seat, the third rotating shaft is a threaded rod, and the width of the cutter is smaller than that of the conveying belt;
and the second driving motor is used for driving the third rotating shaft to rotate.
Further, the regenerative cutting-off machine further comprises:
the fan is arranged below the supporting plate, a fan port is formed in the supporting plate, and the fan is obliquely aligned to the fan port;
the fan port is arranged below the cutting mechanism and positioned on two sides below the feeding roller.
Further, a blade accommodating groove is formed in the circular side tool rest, the blade is located in the blade accommodating groove, and the blade is connected with the circular side tool rest through a bolt.
Furthermore, a protective cover is arranged on the supporting side wall, and the protective cover is hinged to the supporting side wall.
Furthermore, the two sides of the conveying belt are provided with baffle plates, the baffle plates are kept away from the supporting side walls, and the height of the baffle plates is lower than that of the supporting side walls.
The technical scheme provided by the utility model can have the following beneficial effects:
the reclaimed materials are conveyed to the lower part of the hob through the feeding roller, so that the cutting-off automation is realized, the labor intensity of workers can be reduced, and the production efficiency is improved. On the other hand, the production safety can be improved, and a plurality of regeneration cutting machines are connected end to end, so that the regenerated material is cut more uniformly, and the subsequent bonding and press forming are facilitated.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the utility model, as claimed.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the utility model and together with the description, serve to explain the principles of the utility model.
In order to more clearly illustrate the embodiments or technical solutions in the prior art of the present invention, the drawings used in the description of the embodiments or prior art will be briefly described below, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
FIG. 1 shows a schematic view of a cut-off system for regenerating a vehicle seat cushion according to one embodiment of the present invention;
FIG. 2 shows a schematic internal view of a regenerative cutting-off machine according to one embodiment of the present invention;
FIG. 3 shows a schematic view of a first feed roller according to one embodiment of the utility model;
FIG. 4 shows a schematic view of a second feed roll according to one embodiment of the utility model;
fig. 5 shows a schematic view of a hob according to one embodiment of the present invention.
Wherein, the correspondence between the reference numbers and the part names in fig. 1 to 5 is:
200 cutting system, 100 regeneration cutting machine, 101 support plate, 102 conveyer belt, 103 support leg, 104 support side wall, 105 first driving motor, 106 first driving rotation shaft, 107 first driven rotation shaft, 108 second rotation shaft, 109 third rotation shaft, 110 first intermediate rotation shaft, 111 second intermediate rotation shaft, 112 driving gear, 113 first driven gear, 114 second driven gear, 115 third driven gear, 116 fourth driven gear, 117 second driving motor, 118 cutter seat, 119 cutter, 120 fan, 121 first feed roller, 1211 first roller, 1212 salient point, 122 second feed roller, 1221 second roller, 1222 salient bar, 123 hob, 1231 circular side cutter holder, 1232 blade, 1233 bolt, 124, 125 baffle.
Detailed Description
Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present invention. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the utility model, as detailed in the appended claims.
Examples
FIG. 1 shows a schematic view of a cut-off system for regenerating a vehicle seat cushion according to one embodiment of the present invention; fig. 2 shows a schematic internal view of a regenerating cutter according to one embodiment of the utility model.
As shown in fig. 1 and 2, the present embodiment proposes a cutting system 200 for recycling a seat cushion of an automobile, the cutting system 200 including a plurality of recycling cutters 100 connected end to end, the recycling cutters 100 including:
the conveying mechanism comprises a supporting plate 101, a conveying belt 102 arranged on the supporting plate 101 and supporting legs 103 arranged below the supporting plate 101, wherein the supporting legs 103 are telescopic supporting legs;
the cutting mechanism is arranged above the conveying mechanism and located in the middle of the conveying mechanism, the cutting mechanism comprises a supporting side wall 104, a feeding roller and a hob 123, the supporting side wall 104 is arranged on two sides of the supporting plate 101, the feeding roller is arranged on the supporting side wall 104 through a first rotating shaft, and the hob 123 is arranged on the supporting side wall 104 through a second rotating shaft 108;
a first driving motor 105 connected with the first rotating shaft and used for driving the feeding roller to rotate;
the hob 123 includes a pair of circular side tool holders 1231, the pair of circular side tool holders 1231 is disposed at two ends of the second rotating shaft 108, the plurality of blades 1232 are inclined and uniformly disposed between the pair of circular side tool holders 1231, and the blades 1232 are detachably connected to the pair of circular side tool holders 1231.
The reclaimed materials are conveyed to the lower part of the hob 123 through the feeding roller, so that the cutting-off automation is realized, the labor intensity of workers can be reduced, and the production efficiency is improved. On the other hand, the production safety can be improved, and the plurality of regeneration cutting machines 100 are connected end to end, so that the regenerated materials are cut more uniformly, and the subsequent bonding and press forming are facilitated.
Specifically, the reclaimed materials are placed on the conveying belt 102, cut off by the cutting mechanism, come out of the cutting mechanism and continue to run on the conveying belt 102, then pass through the next regeneration cutter 100, and repeat once again, so that the cutting of the reclaimed materials is more uniform.
Wherein, the supporting leg 103 is telescopic supporting leg, through the height of adjustment supporting leg 103, can guarantee that the backup pad 101 of next regeneration cutter 100 is located the backup pad below of last regeneration cutter 100, guarantees that the reclaimed materials of being cut once can fall into on the conveyer belt 102 of next regeneration cutter 100, in this embodiment, adopts two perpendicular setting's regeneration cutter 100.
Further, the feeding rollers comprise a first feeding roller 121 and a second feeding roller 122, the first rotating shaft comprises a first driving rotating shaft 106 and a first driven rotating shaft 107, the first feeding roller 121 is arranged on the first driving rotating shaft 106, the second feeding roller 122 is arranged on the first driven rotating shaft 107, and the first driving motor 105 is used for driving the first driving rotating shaft 106;
the driving gear is arranged on the first driving rotating shaft 106, the second driven gear 114 is arranged on the first driven rotating shaft 107, a first middle rotating shaft 110 is arranged between the first driving rotating shaft 106 and the first driven rotating shaft 107, the first driven gear 113 is arranged on the first middle rotating shaft 110, the first driven gear 113 is respectively meshed with the driving gear 112 and the second driven gear 114, a second middle rotating shaft 111 is arranged between the first driven rotating shaft 107 and the second rotating shaft 108, the fourth driven gear 116 is arranged on the second rotating shaft 108, the third driven gear 115 is arranged on the second middle rotating shaft 111, and the third driven gear 115 is respectively meshed with the second driven gear 114 and the fourth driven gear 116.
Specifically, the first driving motor 105 drives the first driving rotating shaft 106 to rotate, and further drives the first feeding roller 121 and the driving gear 112 thereon to rotate, the driving gear 112 drives the first driven gear 113 to rotate, the first driven gear 113 drives the first intermediate rotating shaft 110 and the second driven gear 114 to rotate, the second driven gear 114 drives the first driven rotating shaft 107 and the third driven gear 115 to rotate, the first driven rotating shaft 107 drives the second feeding roller 122 thereon to rotate, the third driven gear 115 drives the second intermediate rotating shaft 111 and the fourth driven gear 116 to rotate, the fourth driven gear 116 drives the second rotating shaft 108 to rotate, the second rotating shaft 108 drives the hob 123 thereon to rotate, wherein the rotation directions of the driving gear 112, the second driven gear 114 and the fourth driven gear 116 are consistent through the conversion of the first driven gear 113 and the third driven gear 115, that is, it is to ensure that the first feeding roller 121 and the rotation direction of the first feeding roller 121 are consistent, The equidirectional rotation of second feed roller 122 and hobbing cutter 123 through gear drive, can drive the equidirectional rotation of first feed roller 121, second feed roller 122 and hobbing cutter 123 simultaneously through a first driving motor 105, practices thrift the electric energy.
It should be noted that the first driving rotating shaft 106 rotates counterclockwise, so as to ensure that the reclaimed materials continuously enter the cutting mechanism for cutting, and the rotating shafts and the supporting side wall 104 are all mounted through bearings.
FIG. 3 shows a schematic view of a first feed roller according to one embodiment of the utility model
As shown in fig. 3, the first feed roller 121 includes a first roller 1211 and convex dots 1212 uniformly disposed on the outer circumference of the first roller 1211.
The first feeding roller 121 is a feeding roller with protruding points 1212, so that the friction force between the first feeding roller 121 and the reclaimed materials can be improved through the protruding points 1212, and the reclaimed materials are further conveyed to the position below the hob.
FIG. 4 shows a schematic view of a second feed roller according to one embodiment of the utility model
As shown in fig. 4, the second feed roller 122 includes a second drum 1221 and a protrusion bar 1222 uniformly disposed on the outer circumference of the second drum 1221, the protrusion bar 1222 being disposed along the axial direction of the second drum 1221.
The second feeding roller 122 is a feeding roller with protruding strips 1222, and the friction force between the second feeding roller 122 and the reclaimed materials can be improved through the protruding strips 1222, so that the reclaimed materials can be fed under the hob more conveniently.
The area of the raised strips 1222 for increasing the friction force is larger than the area of the raised points 1212 for increasing the friction force, so that the reclaimed materials are prevented from being accumulated in the cutting mechanism.
The second feed roller 122 is set so that the reclaimed material can be fed to the lower side of the hob 123 more quickly, and the reclaimed material can be prevented from accumulating between the first feed roller 121 and the hob 123.
Further, the regenerative cutting machine 100 further includes:
a cutter seat 118 arranged on the support side wall 104 through a third rotating shaft 109, wherein a cutter 119 is arranged below the cutter seat 118, the third rotating shaft 109 is a threaded rod, and the width of the cutter 119 is smaller than that of the conveying belt 102;
and a second driving motor 117 for driving the third rotation shaft 109 to rotate.
Further, the regenerative cutting machine 100 further includes:
the fan 120 is arranged below the supporting plate 101, a fan port is formed in the supporting plate 101, and the fan 120 is obliquely aligned with the fan port;
wherein, the fan mouth sets up in the below of shutdown mechanism, is located the both sides of the below of feed roll.
Specifically, because first feed roll 121, reserve the installation clearance between second feed roll 122 and hobbing cutter 123 and the support lateral wall 104, lead to partial reworked material to pile up in this reservation installation clearance, finally cause shutdown mechanism's improper operation, therefore, set up the fan mouth in shutdown mechanism's below both sides, make in the wind-driven of fan 120 blows into shutdown mechanism, avoid the reworked material to pile up in the installation clearance, fan 120 slope aims at the fan mouth, guarantee that the wind direction is the incline direction, and then make the reworked material blow to the feed roll and directly over hobbing cutter 123, guarantee the transportation and the cutting of reworked material, improve cutting efficiency, avoid the artifical reworked material of taking out and piling up in the installation clearance, improve work efficiency, guarantee staff's security, in addition, fan 120 can also play the effect of cooling, improve the working life of each pivot.
Fig. 5 shows a schematic view of a hob according to one embodiment of the present invention.
As shown in fig. 5, the circular side blade holder 1231 is provided with an insert receiving groove, the insert 1232 is located in the insert receiving groove, and the insert 1232 and the circular side blade holder 1231 are connected by a bolt 1233.
The setting of blade holding tank makes circular side tool post 1231 have a support to blade 1232 yet, avoids the condition that blade 1232 flew out when the rotational speed is too fast, connects through bolt 1233, can realize the regular change of blade 1232, improves and cuts off efficiency.
In this embodiment, six blades 1232 are employed.
Further, a protective cover 124 is disposed on the supporting sidewall 104, and the protective cover 124 is hinged to the supporting sidewall 104.
The setting of protection casing 1224, on the one hand can avoid when feed roll and hobbing cutter 123 rotate, lead to the departure of regeneration material, and on the other hand can also improve staff's environmental safety, avoids the mistake to bump hobbing cutter 123 or the incident that cutter 119 caused, and wherein, protection casing 124 is articulated with supporting lateral wall 104, and the staff of being convenient for changes blade 1232 and cutter 119 on time.
Further, baffles 125 are disposed on both sides of the conveyor belt 102, the baffles 125 are disposed to avoid the supporting sidewalls 104, and the height of the baffles 125 is lower than that of the supporting sidewalls 104.
The baffle 125 prevents the reclaimed materials from falling off the conveyor belt 102 to the ground, and ensures the transportation amount of the reclaimed materials and the cutting amount of the cutting mechanism.
Other embodiments of the utility model will be apparent to those skilled in the art from consideration of the specification and practice of the utility model disclosed herein. This application is intended to cover any variations, uses, or adaptations of the utility model following, in general, the principles of the utility model and including such departures from the present disclosure as come within known or customary practice within the art to which the utility model pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the utility model being indicated by the following claims.
It will be understood that the utility model is not limited to the precise arrangements described above and shown in the drawings and that various modifications and changes may be made without departing from the scope thereof. The scope of the utility model is limited only by the appended claims.
Claims (9)
1. A cutting system of regeneration car cushion, its characterized in that, cutting system includes a plurality of regeneration cutters of end to end, regeneration cutter includes:
the conveying mechanism comprises a supporting plate, a conveying belt arranged on the supporting plate and supporting legs arranged below the supporting plate, wherein the supporting legs are telescopic supporting legs;
the cutting mechanism is arranged above the conveying mechanism and positioned in the middle of the conveying mechanism, the cutting mechanism comprises supporting side walls, feeding rollers and a hob, the supporting side walls are arranged on two sides of the supporting plate, the feeding rollers are arranged on the supporting side walls through first rotating shafts, and the hob is arranged on the supporting side walls through second rotating shafts;
the first driving motor is connected with the first rotating shaft and used for driving the feeding roller to rotate;
the hob comprises a pair of circular side tool rests, the circular side tool rests are arranged at two ends of the second rotating shaft, a plurality of blades are inclined and evenly arranged between the circular side tool rests, and the blades are detachably connected with the circular side tool rests.
2. The cutting system for recycling automobile cushions according to claim 1, wherein the feed rollers comprise a first feed roller and a second feed roller, the first rotating shaft comprises a first driving rotating shaft and a first driven rotating shaft, the first feed roller is arranged on the first driving rotating shaft, the second feed roller is arranged on the first driven rotating shaft, and the first driving motor is used for driving the first driving rotating shaft;
wherein, be equipped with the driving gear in the first initiative pivot, be equipped with second driven gear in the first driven shaft, first initiative pivot with be equipped with first middle pivot between the first driven shaft, be equipped with first driven gear in the first middle pivot, first driven gear respectively with the driving gear with second driven gear meshing, first driven shaft with be equipped with the middle pivot of second between the second pivot, be equipped with fourth driven gear in the second pivot, be equipped with third driven gear in the middle pivot of the second, third driven gear respectively with second driven gear with fourth driven gear meshing.
3. The cutting system for recycling automobile cushions according to claim 2, wherein the first feed roller comprises a first roller and raised points uniformly arranged on the outer circumference of the first roller.
4. The cutting system for recycling automobile cushions according to claim 2, wherein the second feeding roller comprises a second roller and convex strips uniformly arranged on the periphery of the second roller, and the convex strips are arranged along the axial direction of the second roller.
5. The cut-off system for recycling vehicle seats of claim 1, further comprising:
the cutter seat is arranged on the supporting side wall through a third rotating shaft, a cutter is arranged below the cutter seat, the third rotating shaft is a threaded rod, and the width of the cutter is smaller than that of the conveying belt;
and the second driving motor is used for driving the third rotating shaft to rotate.
6. The cut-off system for recycling vehicle seats of claim 1, further comprising:
the fan is arranged below the supporting plate, a fan port is formed in the supporting plate, and the fan is obliquely aligned to the fan port;
the fan port is arranged below the cutting mechanism and positioned on two sides below the feeding roller.
7. The cut-off system for recycling automobile cushions according to claim 1, wherein said circular side cutter frame is provided with a blade receiving slot, said blade is located in said blade receiving slot, and said blade is connected with said circular side cutter frame through a bolt.
8. The cut-off system for recycling automobile cushions according to any of claims 1 to 7, wherein a protective cover is provided on the supporting side wall, the protective cover being hinged to the supporting side wall.
9. The cut-off system for the recycled automobile seat cushion according to any one of claims 1 to 7, wherein baffles are arranged on two sides of the conveying belt, the baffles are arranged to avoid the supporting side walls, and the height of the baffles is lower than that of the supporting side walls.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121701026.0U CN215881788U (en) | 2021-07-26 | 2021-07-26 | Cutting system of regeneration car cushion |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121701026.0U CN215881788U (en) | 2021-07-26 | 2021-07-26 | Cutting system of regeneration car cushion |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215881788U true CN215881788U (en) | 2022-02-22 |
Family
ID=80562455
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121701026.0U Active CN215881788U (en) | 2021-07-26 | 2021-07-26 | Cutting system of regeneration car cushion |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215881788U (en) |
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2021
- 2021-07-26 CN CN202121701026.0U patent/CN215881788U/en active Active
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