CN215876932U - Full-automatic coating production line - Google Patents
Full-automatic coating production line Download PDFInfo
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- CN215876932U CN215876932U CN202120072939.4U CN202120072939U CN215876932U CN 215876932 U CN215876932 U CN 215876932U CN 202120072939 U CN202120072939 U CN 202120072939U CN 215876932 U CN215876932 U CN 215876932U
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- automatic
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- mixing
- production line
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 35
- 239000011248 coating agent Substances 0.000 title claims description 6
- 238000000576 coating method Methods 0.000 title claims description 6
- 238000002156 mixing Methods 0.000 claims abstract description 36
- 239000002994 raw material Substances 0.000 claims abstract description 35
- 238000003860 storage Methods 0.000 claims abstract description 31
- 239000000843 powder Substances 0.000 claims abstract description 25
- 239000007788 liquid Substances 0.000 claims abstract description 18
- 239000003973 paint Substances 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims abstract description 11
- 238000013329 compounding Methods 0.000 claims abstract description 10
- 230000008569 process Effects 0.000 claims abstract description 10
- 239000007921 spray Substances 0.000 claims abstract description 10
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 238000004806 packaging method and process Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 36
- 238000003756 stirring Methods 0.000 claims description 15
- 239000004744 fabric Substances 0.000 claims description 4
- 238000012856 packing Methods 0.000 claims description 2
- 238000001802 infusion Methods 0.000 claims 1
- 239000011344 liquid material Substances 0.000 abstract description 14
- 239000000203 mixture Substances 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract 1
- 238000000889 atomisation Methods 0.000 description 5
- 238000009826 distribution Methods 0.000 description 5
- 239000012943 hotmelt Substances 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 239000006004 Quartz sand Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000011812 mixed powder Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model relates to the technical field related to paint production, in particular to a full-automatic paint production line, which comprises an automatic feeding system, an automatic bag breaking system, a liquid raw material storage system, a powder raw material storage system, a mixing production system, a finished product storage system, a finished product packaging and stacking system and a process flow control system, wherein the automatic feeding system comprises a forklift, a belt transmission structure and a ton bag unpacking machine, the mixing production system comprises a mixing tank, a tank cover and a supporting structure, and the supporting structure is formed by combining four supporting legs; through setting up the compounding production system that comprises compounding jar, cover and bearing structure combination to through set up atomizer in the inner chamber at compounding jar, thereby let powder and liquid material can add simultaneously, and the effect through atomizer sprays in order to carry out the atomizing with liquid material, thereby lets powder and liquid material when adding, alright mix in compounding jar, thereby effectively improve the mixing efficiency of its liquid material and powder.
Description
Technical Field
The utility model relates to the technical field related to paint production, in particular to a full-automatic paint production line.
Background
The production process of the hot-melt road marking paint in the current market has the defects of low mechanization degree, high labor intensity, low efficiency, unstable product performance, certain dust pollution and easy and uneven mixing of liquid materials and powder materials, and can not directly utilize the raw material bag made of EVA materials, thereby causing waste. Along with the increasing importance of the country on the construction of traffic infrastructure, the demand on the road marking paint is increased, so that a hot-melt type road marking paint production device with high automation degree, low pollution and stable product performance is urgently needed; therefore, the utility model provides a full-automatic paint production line to solve the problems.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a full-automatic paint production line to solve the problems in the background technology.
In order to achieve the purpose, the utility model provides the following technical scheme: a full-automatic coating production line comprises an automatic feeding system, an automatic bag breaking system, a liquid raw material storage system, a powder raw material storage system, a mixed material production system, a finished product storage system, a finished product packaging and stacking system and a process flow control system, wherein the automatic feeding system comprises a forklift, a belt transmission structure and a ton bag unpacking machine, the mixed material production system comprises a mixing tank, a tank cover and a supporting structure, the supporting structure is formed by combining four supporting legs, a mounting plate is fixedly welded on the supporting legs, a stirring motor is fixedly mounted on the mounting plate, a material returning port is arranged on the bottom surface of the tank body of the mixing tank, a material returning port valve is arranged at the position of the material returning port, a mounting hole is formed in the center of the bottom of the mixing tank, a mechanical seal is fixedly mounted in the mounting hole, and a stirring assembly is fixedly mounted in the inner ring of the mechanical seal, the stirring assembly is in transmission connection with a rotor of a stirring motor through a shaft coupling, a feed inlet is formed in the tank cover, an atomizing nozzle is arranged on the side wall of the inner cavity of the tank body of the mixing tank, the inlet of the atomizing nozzle is connected with a liquid raw material storage system through a liquid conveying pipeline, a baffle is arranged in the inner cavity of the mixing tank, the baffle is of a bucket-shaped structure with an upward opening, a material distribution structure is arranged in the inner cavity of the baffle, and the material distribution structure is connected with the inner cavity of the baffle through a connecting rod.
Preferably, the electrical equipment in the automatic feeding system, the automatic bag breaking system, the liquid raw material storage system, the powder raw material storage system, the mixing production system, the finished product storage system and the finished product packaging and stacking system are all in electrical signal connection with the process flow control system.
Preferably, the automatic bag breaking system comprises an automatic bag breaking machine, and scrap materials broken by the automatic bag breaking machine are conveyed to the powder raw material storage system through a conveying structure.
Preferably, the cloth structure is a horn-shaped structure, and the structure is formed by combining mesh plates.
Preferably, the atomizing nozzle on the atomizing nozzle is arranged on the lower side surface of the atomizing nozzle, and the lower end of the atomizing nozzle is inclined towards the center of the atomizing nozzle.
Preferably, the height of the lower side of the baffle is lower than that of the lower side of the atomization spray hole.
Compared with the prior art, the utility model has the beneficial effects that:
1. by arranging the mixing production system consisting of the mixing tank, the tank cover and the supporting structure and arranging the atomizing nozzle in the inner cavity of the mixing tank, powder and liquid materials can be added simultaneously, and the liquid materials are atomized and sprayed under the action of the atomizing nozzle, so that the powder and the liquid materials can be mixed in the mixing tank when being added, and the mixing efficiency of the liquid materials and the powder materials is effectively improved;
2. and through set up the baffle that is hopper-shaped structure among the inner chamber at the compounding jar to set the lower side height that is less than the atomizing orifice with the lower side height of baffle to avoid the powder to appear adhesion phenomenon in the in-process of interpolation in the position department of atomizing orifice, thereby cause the jam of atomizing orifice.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a compounding production system of the present invention;
FIG. 3 is a cross-sectional view of the compounding production system of the present invention;
FIG. 4 is a schematic view of the position of the baffle, the distributing structure and the atomizer according to the present invention;
fig. 5 is an enlarged view of a structure shown in fig. 4.
In the figure: the automatic feeding system 1, the automatic bag breaking system 2, the liquid raw material storage system 3, the powder raw material storage system 4, the mixing production system 5, the mixing tank 51, the material returning opening 511, the stirring assembly 512, the atomizing spray head 513, the liquid conveying pipeline 514, the atomizing spray holes 515, the baffle 516, the material distributing structure 517, the connecting rod 518, the tank cover 52, the feeding opening 521, the supporting structure 53, the mounting plate 531, the stirring motor 532, the finished product storage system 6, the finished product packaging and stacking system 7 and the process flow control system 8.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: a full-automatic coating production line comprises an automatic feeding system 1, an automatic bag breaking system 2, a liquid raw material storage system 3, a powder raw material storage system 4, a mixed material production system 5, a finished product storage system 6, a finished product packaging and stacking system 7 and a process flow control system 8, wherein the automatic feeding system 1 comprises a forklift, a belt transmission structure and a ton bag unpacking machine, the mixed material production system 5 comprises a mixed material tank 51, a tank cover 52 and a supporting structure 53, the supporting structure 53 is formed by combining four supporting legs, a mounting plate 531 is fixedly welded on the supporting legs, a stirring motor 532 is fixedly mounted on the mounting plate 531, a material returning port 511 is arranged on the bottom surface of the tank body of the mixed material tank 51, a material returning port valve is arranged at the position of the material returning port 511, a mounting hole is formed in the center of the tank bottom of the mixed material tank 51, a mechanical seal is fixedly mounted in the mounting hole, and a stirring assembly 512 is fixedly mounted in the inner ring of the mechanical seal, the stirring component 512 is in transmission connection with a rotor of a stirring motor 532 through a coupling, a feed inlet 521 is arranged on a tank cover 52, an atomizing nozzle 513 is arranged on the side wall of an inner cavity of a tank body of a mixing tank 51, a liquid inlet of the atomizing nozzle 513 is connected with a liquid raw material storage system 3 through a liquid conveying pipeline 514, a baffle 516 is arranged in the inner cavity of the mixing tank 51, the baffle 516 is of a bucket-shaped structure with an upward opening, a material distribution structure 517 is arranged in the inner cavity of the baffle 516, the material distribution structure 517 is connected with the inner cavity of the baffle 516 through a connecting rod 518, a material mixing production system 5 formed by combining the mixing tank 51, the tank cover 52 and a supporting structure 53 is arranged, the atomizing nozzle 513 is arranged in the inner cavity of the mixing tank 51, so that powder and liquid materials can be added simultaneously, the liquid materials are atomized and sprayed through the action of the atomizing nozzle 513, and when the powder and liquid materials are added, can be mixed in the mixing tank 51, thereby effectively improving the mixing efficiency of the liquid material and the powder material.
Further, electrical equipment in the automatic feeding system 1, the automatic bag breaking system 2, the liquid raw material storage system 3, the powder raw material storage system 4, the mixed material production system 5, the finished product storage system 6 and the finished product packaging and stacking system 7 are all in electrical signal connection with the process flow control system 8;
furthermore, the automatic bag breaking system 2 comprises an automatic bag breaking machine, and scrap materials crushed by the automatic bag breaking machine are conveyed to the powder raw material storage system 4 through a conveying structure to crush and recycle the packaging bags made of EVA materials, so that the automatic bag breaking system is very environment-friendly;
furthermore, the material distribution structure 517 is a horn-shaped structure and is formed by combining mesh plates, so that the materials can be dispersed, and the mixing efficiency of the materials and the liquid materials is improved;
further, the atomizing nozzle 515 of the atomizing nozzle 513 is disposed at the lower side of the atomizing nozzle 513, and the lower end of the atomizing nozzle 515 is disposed obliquely toward the center of the atomizing nozzle 513;
further, the height of the lower side of the baffle 516 is lower than that of the lower side of the atomization nozzle 515, the baffle 516 in a bucket-shaped structure is arranged in the inner cavity of the mixing tank 51, and the height of the lower side of the baffle 516 is set to be lower than that of the atomization nozzle 515, so that the phenomenon that powder adheres to the atomization nozzle 515 in the adding process is avoided, and the atomization nozzle 515 is blocked;
the working principle is as follows: when the device is in actual use, firstly, large-package raw materials such as resin, quartz sand, calcium carbonate and the like are conveyed to a bale breaker through a forklift, small-package raw materials such as glass beads, titanium dioxide and the like are manually conveyed to the bale breaker, raw materials are conveyed to a raw material bin through a pneumatic transmission system after being unpacked by the bale breaker, liquid raw materials are conveyed to a liquid storage bin through a conveying system, different powder raw materials are conveyed to different raw material bins, EVA bags made of EVA materials enter an automatic bag breaking machine after being unpacked by the bale breaker, the EVA bags are broken by the automatic bag breaking machine and are conveyed to a specified raw material bin through the pneumatic transmission system, different raw materials are conveyed to a mixing bin after accurately adjusting the conveying sequence and speed through a spiral speed adjusting meter, the powder raw materials are uniformly mixed in a mixing device through a stirring kettle, the liquid raw materials are sprayed on the mixed powder raw materials in the form of small water drops after being atomized at the top end of the mixing device, after fully and uniformly mixing, conveying the mixture to a finished product bin through a pneumatic conveying system, conveying the finished product to a double-bucket full-automatic packing machine for subpackage after the finished product is measured by a finished product bin spiral speed regulating meter, neatly stacking the subpackaged finished product through a mechanical arm stacking system to obtain the final hot-melt road marking coating, and uniformly managing and adjusting the whole process through a central control system.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a full-automatic coating production line, includes automatic feeding system (1), automatic broken bag system (2), liquid raw materials storage system (3), powder raw materials storage system (4), compounding production system (5), finished product storage system (6), finished product packing stack system (7), process flow control system (8), its characterized in that: the automatic feeding system (1) comprises a forklift, a belt transmission structure and a ton bag unpacking machine, the mixing production system (5) comprises a mixing tank (51), a tank cover (52) and a supporting structure (53), the supporting structure (53) is formed by combining four supporting legs, a mounting plate (531) is fixedly welded on the supporting legs, a stirring motor (532) is fixedly mounted on the mounting plate (531), a material returning opening (511) is formed in the bottom surface of the mixing tank (51), a material returning opening valve is arranged at the position of the material returning opening (511), a mounting hole is formed in the center of the tank bottom of the mixing tank (51), a mechanical seal is fixedly mounted in the mounting hole, a stirring assembly (512) is fixedly mounted in the inner ring of the mechanical seal, and the stirring assembly (512) is in transmission connection with a rotor of the stirring motor (532) through a coupler, be provided with feed inlet (521) on cover (52), be provided with atomizer (513) on the jar body inner chamber lateral wall of compounding jar (51), the inlet of atomizer (513) is connected with liquid raw materials storage system (3) for passing through infusion pipeline (514), and is provided with baffle (516) among the inner chamber of compounding jar (51), baffle (516) are the fill structure of opening up, be provided with cloth structure (517) among the inner chamber of baffle (516), cloth structure (517) are connected for the inner chamber through connecting rod (518) and baffle (516).
2. The full-automatic paint production line of claim 1, characterized in that: the electric equipment in the automatic feeding system (1), the automatic bag breaking system (2), the liquid raw material storage system (3), the powder raw material storage system (4), the mixing production system (5), the finished product storage system (6) and the finished product packaging and stacking system (7) are all in electric signal connection with the process flow control system (8).
3. The full-automatic paint production line of claim 2, characterized in that: the automatic bag breaking system (2) comprises an automatic bag breaking machine, and scrap materials broken by the automatic bag breaking machine are conveyed to the powder raw material storage system (4) through a conveying structure.
4. The full-automatic paint production line of claim 2, characterized in that: the cloth structure (517) is a horn-shaped structure, and the structure is formed by combining mesh plates.
5. The full-automatic paint production line of claim 1, characterized in that: the atomizing spray holes (515) on the atomizing spray head (513) are arranged on the lower side surface of the atomizing spray head (513), and the lower ends of the atomizing spray holes (515) are obliquely arranged towards the center of the atomizing spray head (513).
6. The full-automatic paint production line of claim 1, characterized in that: the height of the lower side of the baffle (516) is lower than that of the lower side of the atomizing spray holes (515).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120072939.4U CN215876932U (en) | 2021-01-12 | 2021-01-12 | Full-automatic coating production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120072939.4U CN215876932U (en) | 2021-01-12 | 2021-01-12 | Full-automatic coating production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215876932U true CN215876932U (en) | 2022-02-22 |
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ID=80338647
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120072939.4U Active CN215876932U (en) | 2021-01-12 | 2021-01-12 | Full-automatic coating production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215876932U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114534617A (en) * | 2022-03-11 | 2022-05-27 | 山东万邦石油科技股份有限公司 | Environment-friendly automatic production line for auxiliary agent for oilfield drilling |
-
2021
- 2021-01-12 CN CN202120072939.4U patent/CN215876932U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114534617A (en) * | 2022-03-11 | 2022-05-27 | 山东万邦石油科技股份有限公司 | Environment-friendly automatic production line for auxiliary agent for oilfield drilling |
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