CN215864623U

CN215864623U - Electrolytic nickel plate blank heating furnace

Info

Publication number: CN215864623U
Application number: CN202121398185.8U
Authority: CN
Inventors: 陈胤; 吴曼婷; 陈前保
Original assignee: Hunan Xiandeng Intelligent Technology Co ltd
Current assignee: Hunan Xiandeng Intelligent Technology Co ltd
Priority date: 2021-06-24
Filing date: 2021-06-24
Publication date: 2022-02-18
Anticipated expiration: 2031-06-24

Abstract

The utility model relates to the technical field of electrolytic nickel plate processing equipment, and discloses an electrolytic nickel plate blank heating furnace, which solves the problems that the electrolytic nickel plate blank heating furnace in the current market has large resource consumption, a large amount of high-temperature heat is taken away by flue gas, the waste of heat energy is caused, the heat utilization rate is low, and partial nickel plate blank possibly remains on the inner wall of the heating furnace during the discharging of the traditional heating furnace, so that the residual blank is inconvenient to collect, and the electrolytic nickel plate blank heating furnace comprises a heating furnace main body, wherein a heat-insulating inner container is fixedly arranged in the heating furnace main body, an exhaust pipe is fixedly arranged at the top of the heating furnace main body, a circulating pipe is fixedly arranged at one end of the exhaust pipe, and a cleaning plate is arranged in an inner cavity of the heating furnace main body. The blank can not remain in the electric heating furnace.

Description

Electrolytic nickel plate blank heating furnace

Technical Field

The utility model belongs to the technical field of electrolytic nickel plate processing equipment, and particularly relates to an electrolytic nickel plate blank heating furnace.

Background

In the metallurgical industry, a heating furnace is a device for heating a material or a workpiece (generally metal) to a forging temperature by rolling, the heating furnace is applied to various industrial fields such as petroleum, chemical engineering, metallurgy, machinery, heat treatment, surface treatment, building materials, electronics, materials, light industry, daily chemicals, pharmacy, and the like, for the melting of high-temperature and refractory metals, the current industrial common methods include resistance heating, induction heating, arc heating and the like, the induction heating is to generate current inside the heated material by using the electromagnetic induction method, and the heating purpose is achieved by depending on the energy of the eddy current, and the resistance heating is to electrically heat the material by using the thermal effect of the current passing through a resistor body.

However, most of the electrolytic nickel plate blank heating furnaces on the market are high-energy-consumption furnaces, the resource consumption is large, the temperature of the heating furnaces for heating the electrolytic nickel plate blanks is high, a large amount of heat is taken away by flue gas, the waste of heat energy is caused, the heat utilization rate is low, and more energy is consumed for maintaining the required temperature; and in the traditional heating furnace, partial nickel plate blank possibly remains on the inner wall of the heating furnace during discharging, the residual blank is inconvenient to collect, the waste of raw materials can be caused, and the enterprise burden is increased.

Disclosure of Invention

In view of the above situation, in order to overcome the defects of the prior art, the utility model provides an electrolytic nickel plate blank heating furnace, which effectively solves the problems that the electrolytic nickel plate blank heating furnace in the current market has large resource consumption, a large amount of high-temperature heat is taken away by flue gas, heat energy is wasted, the heat utilization rate is low, and partial nickel plate blanks possibly remain on the inner wall of the heating furnace during discharging of the traditional heating furnace, so that the residual blanks are inconvenient to collect.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides an electrolysis nickel board stock heating furnace, includes the heating furnace main part of being connected with external heating device, the feed inlet has been seted up at the top of heating furnace main part, the discharge gate has been seted up to the bottom of heating furnace main part, the inner chamber fixed mounting of heating furnace main part has the heat preservation inner bag that matches with the heating furnace main part, the horizontal fixed dead lever that is provided with of inner chamber of heat preservation inner bag, the movable rod has been cup jointed in vertical rotation on the dead lever, the fixed second gear that has cup jointed in upper end of movable rod, the lower extreme fixedly connected with of movable rod and the cleaning plate that matches bottom the heat preservation inner bag inner chamber, one side lateral wall fixed mounting of heating furnace main part has the rotating electrical machines, the output of rotating electrical machines is equipped with the axis of rotation, the one end of axis of rotation and the output fixed connection of rotating electrical machines, the other end of axis of rotation passes the lateral wall of heating furnace main part and heat preservation inner bag and cup joints in this end portion is fixed the first gear that is connected with the vertical meshing of second gear (ii) a

The heating furnace is characterized in that an exhaust pipe and a circulating pipe are fixedly mounted on the heating furnace main body, the circulating pipe is located on the outer side wall of the front side of the heating furnace main body, the upper end of the exhaust pipe is located at the right end of the top of the heating furnace main body and is communicated with an inner cavity of the heat preservation inner container, the lower end of the exhaust pipe is communicated with the lower end of the circulating pipe, and the upper end of the circulating pipe is located at the upper portion of the outer side wall of the front side of the heating furnace main body and is provided with an air outlet at the end portion of the upper end.

Preferably, the bottom of the heating furnace main body is fixedly provided with an adjusting motor, the output end of the adjusting motor is provided with an adjusting spring, one end of the adjusting spring is fixedly connected with the adjusting motor, and the other end of the adjusting spring is fixedly provided with a cleaning block.

Preferably, a heat insulation layer is fixedly arranged between the heating furnace main body and the heat insulation inner container, and heat insulation materials are filled in the heat insulation layer.

Preferably, a cleaning pipe opening communicated with the circulating pipe is fixedly arranged on the circulating pipe, a water inlet valve is fixedly arranged on the cleaning pipe opening, and a water outlet valve communicated with the circulating pipe is sleeved at the lower end of the circulating pipe.

Preferably, the cleaning plates are symmetrically arranged at the left side and the right side of the movable rod.

Preferably, the number of the adjusting motors is two, and the two adjusting motors are symmetrically arranged on two sides of the bottom of the heating furnace main body.

Preferably, the circulation pipe is a coil pipe or a serpentine pipe.

Compared with the prior art, the utility model has the beneficial effects that:

1) during work, the heat-preservation liner, the exhaust pipe and the circulating pipe are arranged, so that flue gas generated when the electrolytic nickel plate is processed in the heating furnace main body can be exhausted through the exhaust pipe and the circulating pipe, the circulating pipe is distributed outside the electric heating furnace, high-temperature flue gas can heat the outer surface of the heating furnace main body in the circulating pipe, the problem that the temperature difference between the inside and the outside of the heating furnace is too large and energy is consumed due to too low external temperature of the heating furnace is avoided, the heat preservation liner can effectively preserve heat of the heating furnace main body, the phenomenon that heat is lost too fast is avoided, the energy in the flue gas can be fully utilized by the aid of the circulating pipe, a large amount of heat is avoided being taken away by the flue gas, waste of heat energy is caused, and the heat utilization rate is low is solved; through setting up rotating electrical machines, axis of rotation, first gear, second gear, movable rod and clean board, when the heating furnace carries out the ejection of compact of electrolysis nickel board stock, open the rotating electrical machines switch, drive axis of rotation and first gear revolve to drive movable rod and clean board and scrape the bottom of heating furnace main part and sweep, further detach remaining electrolysis nickel version stock in the heating furnace main part, prevent the waste of raw materials.

2) When the circulating pipe is not used, cleaning liquid is injected into the cleaning pipe opening to clean the circulating pipe, so that solid impurities or other garbage in residual flue gas in the circulating pipe are prevented, the interior of the circulating pipe is kept clean, and certain substances in the flue gas are prevented from damaging the circulating pipe, so that the service life of the circulating pipe is prolonged;

3) through setting up accommodate motor, adjusting spring and clean piece, when the heating furnace carries out the ejection of compact of electrolysis nickel board stock, open accommodate motor switch, drive the adjusting spring motion, make clean piece beat the bottom of heating furnace, hit the stock on the heating furnace inner wall and fall, prevent that the stock from remaining on the inner wall.

Drawings

The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model and not to limit the utility model. In the drawings:

FIG. 1 is a front cross-sectional view of a structure of the present invention;

FIG. 2 is a schematic front view of the structure of the present invention;

FIG. 3 is an enlarged schematic view of the structure of the present invention at A;

in the figure: 1. a heating furnace main body; 2. a heat preservation liner; 3. a heat-insulating layer; 4. an exhaust pipe; 5. a circulation pipe; 6. cleaning a pipe orifice; 7. a water inlet valve; 8. a water outlet valve; 9. a rotating electric machine; 10. a rotating shaft; 11. a first gear; 12. a movable rod; 13. adjusting the motor; 14. adjusting the spring; 15. a cleaning block; 16. cleaning the plate; 17. fixing the rod; 18. a second gear; 19. a feed inlet; 20. and (4) a discharge port.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments; all other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the embodiment, as shown in fig. 1-3, the utility model includes a heating furnace main body 1 connected with an external heating device, a feeding port is arranged at the top of the heating furnace main body 1, a discharging port is arranged at the bottom of the heating furnace main body 1, a heat preservation liner 2 matched with the heating furnace main body 1 is fixedly arranged in an inner cavity of the heating furnace main body 1, a fixed rod 17 is transversely and fixedly arranged in the inner cavity of the heat preservation liner 2, a movable rod 12 is vertically and rotatably sleeved on the fixed rod 17, a second gear 18 is fixedly sleeved at the upper end of the movable rod 12, a cleaning plate 16 matched with the bottom of the inner cavity of the heat preservation liner 2 is fixedly connected at the lower end of the movable rod 12, a mounting plate is fixedly arranged on the outer side wall of one side of the heating furnace main body 1, a rotating motor 9 is fixedly arranged on the mounting plate, and a rotating shaft 10 is arranged at the output end of the rotating motor 9, one end of the rotating shaft 10 is fixedly connected with the output end of the rotating motor 9, and the other end of the rotating shaft 10 penetrates through the side walls of the heating furnace main body 1 and the heat-insulating inner container 2 and is fixedly sleeved with a first gear 11 vertically meshed and connected with a second gear 18 at the end part of the end;

fixed mounting has blast pipe 4 and circulating pipe 5 on the heating furnace main part 1, circulating pipe 5 is located the front side lateral wall of heating furnace main part 1, the upper end of blast pipe 4 is located the top right-hand member of heating furnace main part 1 and communicates with the inner chamber of heat preservation inner bag 2, the lower extreme of blast pipe 4 and the lower extreme intercommunication of circulating pipe 5, the upper end of circulating pipe 5 is located the upper portion of heating furnace main part 1 front side lateral wall and has seted up the air exit in this end portion. Through the setting for heat preservation inner bag 2 can effectually keep warm to heating furnace main part 1, avoids calorific loss too fast, and energy in circulating pipe 5 can the make full use of flue gas avoids the flue gas to take away a large amount of heats, has caused the waste of heat energy, the lower problem of heat utilization efficiency, and cleaning plate 16 can be scraped the bottom of heating furnace main part 1 and swept, further detach remaining electrolysis nickel version stock in heating furnace main part 1, prevents the waste of raw materials.

Wherein a heat-insulating layer 3 is fixedly arranged between the heating furnace main body 1 and the heat-insulating liner 2, and heat-insulating materials are filled in the heat-insulating layer 3; the heat preservation layer 3 can effectively preserve heat of the heating furnace, avoid too fast energy consumption and reduce the heat consumption speed of the heating furnace main body 1, thereby achieving the purpose of saving energy.

The bottom of the heating furnace main body 1 is fixedly provided with an adjusting motor 13, an output end of the adjusting motor 13 is provided with an adjusting spring 14, one end of the adjusting spring 14 is fixedly connected with the adjusting motor 13, and the other end of the adjusting spring 14 is fixedly provided with a cleaning block 15.

The circulating pipe 5 is fixedly provided with a cleaning pipe opening 6 communicated with the circulating pipe 5, the cleaning pipe opening 6 is fixedly provided with a water inlet valve 7, and the lower end of the circulating pipe 5 is sleeved with a water outlet valve 8 communicated with the circulating pipe 5.

The cleaning plates 16 are symmetrically arranged on the left side and the right side of the movable rod 12, and the bottom of the heating furnace body 1 can be scraped more cleanly by the cleaning plates, so that residual blanks can be removed better.

Two adjusting motors 13 are arranged, and the two adjusting motors 13 are symmetrically arranged at the bottom of the heating furnace main body 1; when the heating furnace main body 1 discharges the electrolytic nickel plate blank, the switch of the adjusting motor 13 is turned on to drive the adjusting spring 14 to move, so that the cleaning block 15 knocks the bottom of the heating furnace main body 1, the blank on the inner wall of the heating furnace main body 1 can be knocked down, and the blank is prevented from remaining on the inner wall.

The circulating pipe 5 is a coiled pipe or a coiled pipe, and the coiled pipe or the coiled pipe is adopted as the circulating pipe 5, so that the circulating pipe 5 is favorable for more fully utilizing heat in the flue gas, the use efficiency of energy is improved, and the energy is saved.

The working principle is as follows: when the heating furnace works, whether parts of the electrolytic nickel plate blank heating furnace can normally work or not is firstly checked, the electrolytic nickel plate is conveyed to the inner cavity of the heat-preservation liner 2 from the feeding hole 19, the electrolytic nickel plate in the heating furnace main body 1 is heated by the external heating device, the smoke generated when the electrolytic nickel plate is processed in the heating furnace main body 1 can be discharged through the exhaust pipe 4 and the circulating pipe 5, because the circulating pipe 5 is arranged on the outer side wall of the front side of the heating furnace main body 1, the high-temperature smoke can heat the outside of the heating furnace main body 1 in the circulating pipe 5, the problem that the temperature difference between the inside and the outside of the heating furnace main body 1 is too low to cause too large energy consumption is avoided, the energy in the smoke can be fully utilized by arranging the circulating pipe 5, the problem that a large amount of heat is taken away by the smoke to cause waste of heat energy, the heat utilization rate is lower is solved, and meanwhile, the heat preservation layer 3 outside the heat-preservation liner 2 can effectively preserve heat of the heating furnace, when the heating furnace is not used, the water inlet valve 7 is opened to inject cleaning liquid into the cleaning pipe opening 6 to clean the circulating pipe 5, and the cleaned cleaning liquid flows out from the water outlet valve 8, so that solid impurities or other garbage in the residual flue gas in the circulating pipe 5 are prevented, the interior of the circulating pipe 5 is kept clean, certain substances in the flue gas are prevented from damaging the circulating pipe 5, and the service life of the circulating pipe 5 is prolonged;

when the heating furnace carries out the ejection of compact of electrolysis nickel board stock, open accommodate motor 13 switch, drive accommodate spring 14 motion, make clean piece 15 beat the bottom of heating furnace, knock off the stock on the heating furnace inner wall, prevent that the stock from remaining on the inner wall, in this process, open the switch of rotating electrical machines 9 in step, make rotating electrical machines 9 drive axis of rotation 10 and first gear 11 and rotate, thereby drive movable rod 12 and clean board 16 and scrape the inner chamber bottom of heating furnace main part 1 and sweep, make all electrolysis nickel board stocks discharge from discharge gate 20, above set up and can further detach the remaining electrolysis nickel edition stock in the heating furnace, prevent the waste of raw materials.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an electrolysis nickel board stock heating furnace, includes heating furnace main part (1) of being connected with external heating device, its characterized in that: the heating furnace is characterized in that a feeding hole (19) is formed in the top of the heating furnace main body (1), a discharging hole (20) is formed in the bottom of the heating furnace main body (1), a heat-preservation inner container (2) matched with the heating furnace main body (1) is fixedly arranged in an inner cavity of the heat-preservation inner container (2), a fixing rod (17) is transversely and fixedly arranged in the inner cavity of the heat-preservation inner container (2), a movable rod (12) is sleeved on the fixing rod (17) in a vertical rotating mode, a second gear (18) is fixedly sleeved on the upper end of the movable rod (12), a cleaning plate (16) matched with the bottom of the inner cavity of the heat-preservation inner container (2) is fixedly connected to the lower end of the movable rod (12), a rotating motor (9) is fixedly arranged on the outer side wall of one side of the heating furnace main body (1), a rotating shaft (10) is arranged at the output end of the rotating motor (10), and is fixedly connected with the output end of the rotating motor (9), the other end of the rotating shaft (10) penetrates through the side walls of the heating furnace main body (1) and the heat-insulating inner container (2) and is fixedly sleeved with a first gear (11) which is vertically meshed and connected with a second gear (18);

fixed mounting has blast pipe (4) and circulating pipe (5) on heating furnace main part (1), circulating pipe (5) are located the front side lateral wall of heating furnace main part (1), the upper end of blast pipe (4) is located the top right-hand member of heating furnace main part (1) and communicates with the inner chamber of heat preservation inner bag (2), the lower extreme of blast pipe (4) and the lower extreme intercommunication of circulating pipe (5), the upper portion that the upper end of circulating pipe (5) is located heating furnace main part (1) front side lateral wall has just seted up the air exit in this end tip.

2. An electrolytic nickel plate blank heating furnace according to claim 1, characterized in that: the bottom fixed mounting of heating furnace main part (1) has accommodate motor (13), accommodate spring (14) are installed to accommodate motor (13) output, the one end and accommodate motor (13) fixed connection of accommodate spring (14), the other end fixed mounting of accommodate spring (14) has clean piece (15).

3. An electrolytic nickel plate blank heating furnace according to claim 1, characterized in that: a heat-insulating layer (3) is fixedly arranged between the heating furnace main body (1) and the heat-insulating liner (2), and heat-insulating materials are filled in the heat-insulating layer (3).

4. An electrolytic nickel plate blank heating furnace according to claim 1, characterized in that: the cleaning device is characterized in that a cleaning pipe opening (6) communicated with the circulating pipe (5) is fixedly arranged on the circulating pipe (5), a water inlet valve (7) is fixedly arranged on the cleaning pipe opening (6), and a water outlet valve (8) communicated with the circulating pipe (5) is sleeved at the lower end of the circulating pipe (5).

5. An electrolytic nickel plate blank heating furnace according to claim 1, characterized in that: the cleaning plates (16) are symmetrically arranged at the left side and the right side of the movable rod (12).

6. An electrolytic nickel plate blank heating furnace according to claim 2, characterized in that: the two adjusting motors (13) are arranged, and the two adjusting motors (13) are symmetrically arranged on two sides of the bottom of the heating furnace main body (1).

7. An electrolytic nickel plate blank heating furnace according to claim 1, characterized in that: the circulating pipe (5) is a coiled pipe or a coiled pipe.