CN215860732U - Compressed air preparation and compression system - Google Patents
Compressed air preparation and compression system Download PDFInfo
- Publication number
- CN215860732U CN215860732U CN202122053857.8U CN202122053857U CN215860732U CN 215860732 U CN215860732 U CN 215860732U CN 202122053857 U CN202122053857 U CN 202122053857U CN 215860732 U CN215860732 U CN 215860732U
- Authority
- CN
- China
- Prior art keywords
- compression
- air
- valve
- fixedly connected
- compression box
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000007906 compression Methods 0.000 title claims abstract description 101
- 230000006835 compression Effects 0.000 title claims abstract description 100
- 238000002360 preparation method Methods 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 17
- 230000008569 process Effects 0.000 claims description 15
- 238000001914 filtration Methods 0.000 claims description 5
- 230000017525 heat dissipation Effects 0.000 claims description 5
- 229920000742 Cotton Polymers 0.000 claims description 4
- 239000012528 membrane Substances 0.000 claims description 3
- 239000000428 dust Substances 0.000 description 5
- 239000012535 impurity Substances 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000013618 particulate matter Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Images
Landscapes
- Compressor (AREA)
Abstract
The utility model discloses a compressed air preparation method, which comprises a device base, wherein a compression box is fixedly connected to the upper end surface of the device base, two symmetrically-arranged airflow channels are formed in the compression box, an air outlet is formed in the upper end surface of the compression box, two air inlets are formed in the upper end surface of the compression box, the air outlet and the air inlets are communicated with the airflow channels, and two symmetrically-arranged compression cavities are formed in the compression box. The reciprocating motor drives the compression valve to reciprocate and move alternately, so that the air suction and the air exhaust of the air sucked into the air flow passage are carried out simultaneously in one stroke, the air compression efficiency is improved, the air is completely compressed by virtue of the single control of the air by the exhaust valve and the air inlet valve, and the air compression efficiency is improved.
Description
Technical Field
The utility model relates to the technical field of air compression, in particular to a compressed air preparation and compression system.
Background
The air compression and collection are common gas collection and gas pressurization modes in life, and the utilization rate of gas compression and collection in life is high from the traditional air pressure device to the compression and storage of special gas.
The existing air compression mode mostly collects, compresses and stores air through an air compressor, the existing compressor mostly sucks air through rotation of an impeller and then compresses the air, the air pressure value of the impeller pressed into a circulating pipeline in the rotation process is larger than the pressure value of a suction inlet, so that the air compression amount of the impeller in the actual suction process is smaller than the suction amount of the air, the compression efficiency of the air is lower, the existing compressor mostly directly sucks the air and cannot filter the air, the dust in the sucked air is wound by the impeller or accumulated by the dust of the impeller when the dust passes through a large amount of impurities, and the air inflow and the compression efficiency of the impeller are influenced.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the defects in the prior art and provides a compressed air preparation and compression system.
In order to achieve the purpose, the utility model adopts the following technical scheme:
the utility model provides a compressed air preparation and compression system, includes the device base, the up end fixedly connected with compression case of device base, set up the airflow channel that two symmetries set up in the compression case, the gas outlet has been seted up to the up end of compression case, two air inlets have been seted up to the up end of compression case, gas outlet and air inlet all communicate airflow channel, set up the compression chamber that two symmetries set up in the compression case, the inside wall fixedly connected with compression valve in compression chamber, be equipped with in the compression case and be used for the actuating mechanism to compression valve operation in-process driven, be equipped with in the compression case and be used for the control mechanism to the gaseous business turn over control of flow through the airflow channel, be equipped with in the device base and be used for inhaling the filterable filter mechanism of the gas in the compression case.
Preferably, the driving mechanism comprises an installation cavity arranged in the compression box, a driving motor is fixedly connected in the installation cavity, a driving shaft is fixedly connected at the tail end of an output shaft of the driving motor, and the tail end of the driving shaft is fixedly connected with the compression valve.
Preferably, control mechanism includes the discharge valve of fixed connection at airflow channel upper end portion, discharge valve's upper end opening intercommunication gas outlet, airflow channel's lower extreme tip is equipped with the admission valve, the lower extreme opening intercommunication air inlet of admission valve.
Preferably, the filter mechanism is including seting up the air inlet duct in the device base, the inside wall fixedly connected with of air inlet duct filters the cotton, a plurality of inlet channel have been seted up to circumference on the lateral wall of device base, and is a plurality of inlet channel all communicates the air inlet duct.
Preferably, the exhaust valve and the intake valve are both one-way valves, and the flow directions of the exhaust valve and the intake valve are opposite.
Preferably, the end parts of the two ends of the air inlet channel are respectively provided with a filter screen, and the end surface of the front end of the compression box is provided with a heat dissipation port.
The utility model also provides a compression system for preparing compressed air, which comprises a power system, a control system, a heat dissipation system and a compression channel, wherein the power system comprises a compression motor, a compression shaft and a compression membrane, the control system comprises a controller and a valve body, the controller comprises a motor controller and a valve body controller, and the compression channel comprises an air inlet pipe, an air flow channel, an air outlet pipe and a storage tank body.
Compared with the prior art, the utility model has the beneficial effects that:
1. the reciprocating motor drives the compression valve to reciprocate and move alternately, so that the air sucked into the air flow passage is sucked and exhausted simultaneously in one stroke, the air compression efficiency is improved, meanwhile, the air is completely compressed by virtue of single control of the exhaust valve and the air inlet valve on the air, and the air compression efficiency is improved.
2. Through setting up structures such as filter pulp and filter screen, carry out particulate matter and dust to the air that inhales in the valve body and filter and block, the impurity that prevents the device in the air of inhaling with the exhaust process in-process causes obstructed phenomenon to this process, improves air compression's efficiency.
Drawings
FIG. 1 is a schematic view of the internal structure of a compressed air producing apparatus according to the present invention;
FIG. 2 is a front view of a compressed air producing apparatus according to the present invention;
FIG. 3 is a schematic diagram of a system of a compressed air preparation compression system according to the present invention;
FIG. 4 is a schematic diagram of a power system of a compressed air preparation compression system according to the present invention;
fig. 5 is a schematic structural diagram of a control system of a compressed air preparation compression system according to the present invention.
In the figure: the device comprises a device base 1, a compression box 2, an airflow channel 3, a compression cavity 4, a compression valve 5, a driving shaft 6, a driving motor 7, an exhaust valve 8, an air outlet 9, an air inlet valve 10, an air inlet channel 11, a filter screen 12, filter cotton 13 and a heat dissipation opening 14.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, but rather should be construed as broadly as the present invention is capable of modification in various respects, all without departing from the spirit and scope of the present invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Referring to fig. 1-5, a compressed air preparation and compression system comprises a device base 1, wherein the upper end surface of the device base 1 is fixedly connected with a compression box 2, two symmetrically arranged airflow channels 3 are arranged in the compression box 2, an air outlet 9 is arranged on the upper end surface of the compression box 2, two air inlets are arranged on the upper end surface of the compression box 2, the air outlet 9 and the air inlets are both communicated with the airflow channels 3, two symmetrically arranged compression cavities 4 are arranged in the compression box 2, and the inner side walls of the compression cavities 4 are fixedly connected with compression valves 5;
be equipped with in the compression case 2 and be used for compressing 5 driven actuating mechanism in the operation process of valve, actuating mechanism is including seting up the installation cavity in compression case 2, and fixedly connected with driving motor 7 in the installation cavity, driving motor 7 are reciprocating motor, and driving motor 7's the terminal fixedly connected with drive shaft 6 of output shaft, the terminal fixedly connected with compression valve 5 of drive shaft 6.
The compression box 2 is internally provided with a control mechanism for controlling the gas flowing through the airflow channel 3 to enter and exit, the control mechanism comprises a vent valve 8 fixedly connected to the upper end of the airflow channel 3, the upper end opening of the vent valve 8 is communicated with a gas outlet 9, the lower end of the airflow channel 3 is provided with a gas inlet valve 10, the lower end opening of the gas inlet valve 10 is communicated with a gas inlet, the vent valve 8 and the gas inlet valve 10 are both one-way valves, and the flowing directions of the vent valve 8 and the gas inlet valve 10 are opposite.
Be equipped with in the device base 1 and be used for the filterable filtering mechanism of gas to inhaling in the compression case 2, filtering mechanism is including seting up the air inlet duct in the device base 1, and the inside wall fixedly connected with filter pulp 13 of air inlet duct, and a plurality of inlet channel 11 have been seted up to circumference on the lateral wall of device base 1, and a plurality of inlet channel 11 all communicate the air inlet duct, and the both ends tip of inlet channel 11 all is equipped with filter screen 12, and the front end terminal surface of compression case 2 is equipped with thermovent 14.
The utility model also provides a compression system for preparing compressed air, which comprises a power system, a control system, a heat dissipation system and a compression channel, wherein the power system comprises a compression motor, a compression shaft and a compression membrane, the control system comprises a controller and a valve body, the controller comprises a motor controller and a valve body controller, and the compression channel comprises an air inlet pipe, an air flow channel, an air outlet pipe and a storage tank body.
When the utility model is used, as shown in fig. 1-2, in the operation process of the device, firstly, the driving motor 7 is driven to drive the two driving shafts 6 to do reciprocating alternate motion in the compression box 2, in the process, the two driving shafts 6 sequentially drive the stretching and resetting actions of the compression valves 5 at the left side and the right side, namely, the processes of sucking and extruding and compressing the air in the air flow channel 3 are realized, in the process, when the air flow channel 3 is in the air suction process, the air is sucked by the air inlet valve 10 and then is discharged by the air outlet valve 8, because the air inlet valve 10 and the air outlet valve 8 are both one-way valves, the air is always in one-way circulation in the compression and air suction processes, in the process, the sucked air is firstly sucked through the air inlet channel 11 on the device base 1, and is sequentially filtered by the filter screen 12 and the filter cotton 13 to realize the filtering and removing of particulate matter impurities and dust so as to avoid the influence of the impurities on the device on the air compression process, the device controls the running speed of the driving motor 7 and the opening and closing of the air inlet valve 10 and the air outlet valve 8 through a controller in a control system during the running process, so that the adjustment process of the compression efficiency and the air inlet and outlet amount of the device can be realized.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution of the present invention and the inventive concept thereof should be covered by the scope of the present invention.
Claims (8)
1. The preparation of compressed air comprises a device base (1) and is characterized in that the upper end face of the device base (1) is fixedly connected with a compression box (2), two symmetrically arranged airflow channels (3) are arranged in the compression box (2), an air outlet (9) is arranged on the upper end face of the compression box (2), two air inlets are arranged on the upper end face of the compression box (2), the air outlet (9) and the air inlets are both communicated with the airflow channels (3), two symmetrically arranged compression cavities (4) are arranged in the compression box (2), the inner side wall of each compression cavity (4) is fixedly connected with a compression valve (5), a driving mechanism for driving the compression valve (5) in the operation process is arranged in the compression box (2), and a control mechanism for controlling the gas flowing through the airflow channels (3) to flow in and out is arranged in the compression box (2), a filtering mechanism for filtering the gas sucked into the compression box (2) is arranged in the device base (1).
2. A compressed air preparation according to claim 1, wherein the driving mechanism comprises a mounting chamber arranged in the compression box (2), a driving motor (7) is fixedly connected in the mounting chamber, the end of the output shaft of the driving motor (7) is fixedly connected with a driving shaft (6), and the end of the driving shaft (6) is fixedly connected with the compression valve (5).
3. A compressed air preparation according to claim 2, wherein the control mechanism comprises an exhaust valve (8) fixedly connected to the upper end of the air flow channel (3), the upper end of the exhaust valve (8) is open to the air outlet (9), the lower end of the air flow channel (3) is provided with an intake valve (10), and the lower end of the intake valve (10) is open to the air inlet.
4. The preparation of compressed air according to claim 3, characterized in that, the filter mechanism comprises an air inlet groove arranged in the device base (1), the inner side wall of the air inlet groove is fixedly connected with filter cotton (13), a plurality of air inlet channels (11) are arranged on the side wall of the device base (1) in the circumferential direction, and the air inlet channels (11) are all communicated with the air inlet groove.
5. A compressed air preparation according to claim 4, characterized in that the outlet valve (8) and the inlet valve (10) are both one-way valves and that the outlet valve (8) and the inlet valve (10) are in flow communication in opposite directions.
6. A compressed air preparation according to claim 5, characterized in that the end of the inlet channel (11) is provided with a filter screen (12) and the front end of the compression box (2) is provided with a heat sink (14).
7. The utility model also provides a compression system for preparing compressed air, which is characterized by comprising a power system, a control system, a heat dissipation system and a compression channel, wherein the power system comprises a compression motor, a compression shaft and a compression membrane, the control system comprises a controller and a valve body, and the compression channel comprises an air inlet pipe, an air flow channel, an air outlet pipe and a storage tank body.
8. A compressed air preparation compression system as claimed in claim 7 in which the controller comprises a motor controller and a valve controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122053857.8U CN215860732U (en) | 2021-08-27 | 2021-08-27 | Compressed air preparation and compression system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122053857.8U CN215860732U (en) | 2021-08-27 | 2021-08-27 | Compressed air preparation and compression system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215860732U true CN215860732U (en) | 2022-02-18 |
Family
ID=80243550
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122053857.8U Expired - Fee Related CN215860732U (en) | 2021-08-27 | 2021-08-27 | Compressed air preparation and compression system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215860732U (en) |
-
2021
- 2021-08-27 CN CN202122053857.8U patent/CN215860732U/en not_active Expired - Fee Related
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN215860732U (en) | Compressed air preparation and compression system | |
| CN111716424A (en) | PVC film cutting machine | |
| CN217841944U (en) | Air compressor using compressed air as cooling medium | |
| CN213955542U (en) | Warm logical high-efficient ventilation unit that uses | |
| CN202946385U (en) | Spiral slice energy-efficient and environment-friendly vacuum pump | |
| CN113757073B (en) | Gas compressor | |
| CN215773871U (en) | High stability electromechanical device protection device | |
| CN211625522U (en) | Novel jet dehumidifier | |
| CN215675752U (en) | Water collector subassembly, air conditioning unit | |
| CN213928775U (en) | Improved compressor | |
| CN115337609A (en) | Adjustable respiratory training device for rehabilitation | |
| CN212360113U (en) | Medium-high pressure oil-free lubrication reciprocating piston air compressor | |
| CN107763742A (en) | A kind of single-motor double to stream mute type Total heat exchange fresh air purifier | |
| CN209541063U (en) | blowing device and air conditioner | |
| CN210051180U (en) | Energy-efficient vacuum unit of power plant's condenser evacuation | |
| CN207278480U (en) | A kind of diaphragm type oilless vacuum pump | |
| CN107091214B (en) | A kind of multiple casing gas compressor | |
| CN218030616U (en) | Screw compressor | |
| CN205064209U (en) | Low noise swash plate formula compressor | |
| CN219809112U (en) | Air compressor machine that convenient maintenance | |
| CN219452404U (en) | Air inlet structure of electric vortex compressor | |
| CN212296877U (en) | Self-cleaning vacuum pump device | |
| CN219206710U (en) | Dust collection mechanism | |
| CN103899515B (en) | Device and method for improving efficiency of air compressor | |
| CN209129851U (en) | A kind of helical-lobe compressor with air inlet separation synergy |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220218 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |