CN215858076U - High-pressure slip casting toilet bowl blank and toilet bowl - Google Patents
High-pressure slip casting toilet bowl blank and toilet bowl Download PDFInfo
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- CN215858076U CN215858076U CN202120716587.1U CN202120716587U CN215858076U CN 215858076 U CN215858076 U CN 215858076U CN 202120716587 U CN202120716587 U CN 202120716587U CN 215858076 U CN215858076 U CN 215858076U
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- blank
- seat ring
- water tank
- green body
- toilet
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- 238000007569 slipcasting Methods 0.000 title description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 62
- 239000007921 spray Substances 0.000 claims abstract description 8
- 238000011010 flushing procedure Methods 0.000 claims description 8
- 239000002002 slurry Substances 0.000 claims description 5
- 239000000853 adhesive Substances 0.000 claims 1
- 230000001070 adhesive effect Effects 0.000 claims 1
- 239000004033 plastic Substances 0.000 abstract description 8
- 229920003023 plastic Polymers 0.000 abstract description 8
- 239000000919 ceramic Substances 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000010304 firing Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 238000002347 injection Methods 0.000 description 7
- 239000007924 injection Substances 0.000 description 7
- 230000006872 improvement Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 239000010865 sewage Substances 0.000 description 4
- 238000005507 spraying Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 230000010354 integration Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 208000037656 Respiratory Sounds Diseases 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 238000009991 scouring Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Sanitary Device For Flush Toilet (AREA)
Abstract
The utility model discloses a toilet seat blank formed by high-pressure grouting, which comprises a seat ring blank, an inner container blank and an outer surrounding blank, wherein the seat ring blank comprises a seat ring blank and a water tank top wall blank; the liner blank comprises an integrally formed water tank blank, a liner package blank, a spray water channel blank and a pipeline blank; the outer surrounding green body is provided with a containing cavity, the inner container green body is arranged in the containing cavity of the outer surrounding green body, and the seat ring green body is arranged at the top of the inner container green body; the bottom surface of the seat ring blank is provided with a liner bag bonding part, a water tank bonding part and a shell bonding part. The application also discloses a toilet. The closestool blank is independently formed by three components and is bonded together, the structure is compact, and the assembly is convenient. The liner package blank and the most easily deformed water tank blank are integrally formed, and the fired ceramic closestool integrates the water tank function without installing an additional plastic water tank.
Description
Technical Field
The utility model relates to the field of ceramic bathroom accessories production, in particular to a toilet bowl blank formed by high-pressure slip casting and a toilet bowl.
Background
In traditional toilet bowl production enterprises, the forming mode of the toilet bowl blank body comprises two modes of common slip casting and high-pressure slip casting. And (2) high-pressure slip casting, namely, injecting slurry into a mold, wherein the surface of the inner cavity of the mold is made of a water-permeable material, then discharging water in the inner cavity of the mold by using high pressure, and discharging redundant slurry after the blank is shaped to form the blank with a certain wall thickness.
The existing toilet blank formed by high-pressure grouting generally adopts a left-right forming mode, namely two assemblies which are basically symmetrical left and right are generated and then are bonded together. However, the toilet blank is soft after being molded, and local deformation of the blank is easily caused in the left and right splicing processes, so that the quality of a finished product is affected. In addition, the blanks joined left and right are prone to fine cracks after firing, which affects the air and water tightness of the toilet.
In addition, the toilet blank with the structure cannot form the spray pipeline and the water tank together, the spray pipeline and the water tank are additionally assembled after the toilet is fired, and the materials of the spray pipeline and the water tank are mainly plastics or metals. The water tank of this structure is above the closestool, and the bath noise is great, and plastics or metal material's water tank and injection pipeline are damaged easily, influence the whole life-span of closestool.
Disclosure of Invention
The utility model provides a toilet blank formed by high-pressure slip casting and a toilet, aiming at solving the technical problem that the existing toilet blank has incomplete functions, and the toilet is integrated with a water tank and a water outlet function, and has strong functions and long service life.
In order to solve the technical problem, the utility model provides a toilet seat blank formed by high-pressure grouting, which comprises a seat ring blank, an inner container blank and an outer surrounding blank, wherein the seat ring blank comprises a seat ring blank and a water tank top wall blank; the liner blank comprises an integrally formed water tank blank, a liner package blank, a spray water channel blank and a pipeline blank; the outer surrounding green body is provided with a containing cavity, the inner container green body is arranged in the containing cavity of the outer surrounding green body, and the seat ring green body is arranged at the top of the inner container green body; the seat ring blank is fixedly connected with the inner container blank through the inner container bonding part and the water tank bonding part, and the seat ring blank is fixedly connected with the outer surrounding blank through the outer housing bonding part.
As an improvement of the scheme, the liner bag bonding part, the water tank bonding part and the shell bonding part are provided with bonding slurry layers.
As an improvement of the scheme, the water tank green body is used for firing to form the water tank, and the height of the water storage part of the water tank green body is lower than the top height of the liner blank body.
As an improvement of the scheme, the spraying water channel blank and the pipeline blank are communicated with each other.
As an improvement of the scheme, a flushing channel connected with a water tank and a flushing hole facing the liner blank body are arranged in the seat ring blank body.
As an improvement of the scheme, the water tank blank is fired to form the water tank for storing water and flushing a toilet.
Correspondingly, the utility model also provides a toilet bowl which is formed by firing the high-pressure slip casting toilet bowl blank.
The implementation of the utility model has the following beneficial effects:
the closestool blank is independently formed by three components and is bonded together, the structure is compact, and the assembly is convenient.
The water tank function has been integrated to courage package base member and the most yielding water tank base member integrated into one piece, the ceramic closestool of firing completion self, need not to install extra plastics water tank, because water tank and courage package are integrated into one piece, be difficult for firing defects such as in-process production crackle, the waterproof nature of water tank is better, can provide bigger scouring force for the courage package. In addition, the ceramic water tank has stronger weather resistance and longer service life.
Similarly, the method integrates the jet water channel and the pipeline in the liner, so that an additional jet water channel is not required to be installed like the traditional production process, the subsequent production flow is simplified, the main body functions of the closestool are completed by being concentrated in the blank, the integration level is high, and the reliability of the closestool is higher. The integrated liner bag and the injection water channel are adopted, so that the problem that water leakage and air leakage are easily caused by impact on the injection water channel in the high-speed sewage discharge process is thoroughly solved.
Drawings
FIG. 1 is a schematic view of an assembly of a high pressure slip cast toilet blank according to the present invention;
FIG. 2 is a schematic structural view of a seat ring blank provided by the present invention;
fig. 3 and 4 are schematic structural diagrams of the liner blank provided by the utility model from different viewing angles;
fig. 5 is a schematic structural diagram of an outer enclosure blank provided by the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings. It is only noted that the utility model is intended to be limited to the specific forms set forth herein, including any reference to the drawings, as well as any other specific forms of embodiments of the utility model.
As shown in fig. 1-5, a toilet seat blank formed by high-pressure slip casting according to a first embodiment of the present invention includes a seat ring blank 1, an inner container blank 2, and an outer enclosure blank 3, where the seat ring blank 1 includes a seat ring blank 11 and a tank top wall blank 12; the liner blank body 2 comprises an integrally formed water tank blank body 21, a liner package blank body 22, a spray water channel blank body 23 and a pipeline blank body 24; the outer surrounding green body 3 is provided with a containing cavity, the inner container green body 2 is arranged in the containing cavity of the outer surrounding green body 3, and the seat ring green body 1 is arranged at the top of the inner container green body 2; the seat ring blank 1 bottom surface is equipped with courage package bonding portion 13, water tank bonding portion 14 and shell bonding portion 15, seat ring blank 1 passes through courage package bonding portion 13 and water tank bonding portion 14 and inner bag blank 2 fixed connection, seat ring blank 1 passes through shell bonding portion 15 with outer surrounding blank 3 fixed connection. Wherein, the spraying water channel green body 23 and the pipeline green body 24 are communicated with each other, and form the spraying water channel for discharging sewage after being fired. And the water tank blank body 21 is fired to form the water tank for storing water and flushing a toilet.
The closestool blank is independently formed by three components and is bonded together, the structure is compact, and the assembly is convenient.
The water tank function has been integrated to courage package body 22 and the most yielding water tank body 21 integrated into one piece, the ceramic closestool of firing completion self, need not to install extra plastics water tank, because water tank and courage package are integrated into one piece, be difficult for producing defects such as crackle in the firing process, the waterproof nature of water tank is better, can provide bigger scouring force for the courage package. In addition, the ceramic water tank has stronger weather resistance and longer service life.
Similarly, the method integrates the jet water channel and the pipeline in the liner, so that an additional jet water channel is not required to be installed like the traditional production process, the subsequent production flow is simplified, the main body functions of the closestool are completed by being concentrated in the blank, the integration level is high, and the reliability of the closestool is higher. The integrated liner bag and the injection water channel are adopted, so that the problem that water leakage and air leakage are easily caused by impact on the injection water channel in the high-speed sewage discharge process is thoroughly solved.
In order to ensure that the seat ring blank 1, the liner blank 2 and the outer surrounding blank 3 are reliably combined, the liner bonding part 13, the water tank bonding part 14 and the shell bonding part 15 are provided with a bonding slurry layer 4. The binder paste layer 4 is formed by coating on the corresponding surface by a coater.
Preferably, the water tank blank body 21 is used for firing to form a water tank, and the height of the water storage position of the water tank blank body 21 is lower than the top height of the container blank body 22. Adopt the water tank body 21 of this structure, the water tank that forms is in the parcel of outer surrounding body 3, and the noise is littleer during the bath to the water tank of independent external relatively, accords with high-quality life requirement.
In order to perform the flushing function of the toilet, the seat ring blank 11 is provided with a flushing channel connected to the cistern and a flushing hole (not shown) facing the bladder blank 22.
A second embodiment of the utility model provides a toilet bowl fired from a high pressure slip cast toilet bowl blank as described above.
Implementing this embodiment, a toilet with integrated tank and jet channel can be made. The toilet bowl has the advantages that an additional water spraying channel is not needed, the subsequent production process is simplified, the main functions of the toilet bowl are completed by being concentrated in the blank, the integration level is high, and the reliability of the toilet bowl is higher. In addition, the existing spray water channel is mainly made of plastic or metal and is easy to corrode and damage after long-term use; the plastic material has great environmental pollution, the waste plastic is difficult to classify when being recycled, and the ceramic material has lower production cost and is more economical. The integrated liner bag and the injection water channel are adopted, so that the problem that water leakage and air leakage are easily caused by impact on the injection water channel in the high-speed sewage discharge process is thoroughly solved.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the utility model.
Claims (7)
1. A toilet seat blank formed by high-pressure grouting is characterized by comprising a seat ring blank, an inner container blank and an outer surrounding blank, wherein the seat ring blank comprises a seat ring blank and a water tank top wall blank; the liner blank comprises an integrally formed water tank blank, a liner package blank, a spray water channel blank and a pipeline blank; the outer surrounding green body is provided with a containing cavity, the inner container green body is arranged in the containing cavity of the outer surrounding green body, and the seat ring green body is arranged at the top of the inner container green body; the seat ring blank is fixedly connected with the inner container blank through the inner container bonding part and the water tank bonding part, and the seat ring blank is fixedly connected with the outer surrounding blank through the outer housing bonding part.
2. The high pressure slip cast toilet blank of claim 1, wherein the bladder bond, tank bond and housing bond are provided with a layer of adhesive slurry.
3. The high pressure slip cast toilet blank of claim 1, wherein the tank blank is fired to form a tank for holding water for toilet flushing.
4. The high pressure slip cast toilet blank of claim 3, wherein the water reservoir of the tank blank is at a height below the top of the bladder blank.
5. The high pressure slip cast toilet blank of claim 1, wherein the jet water channel blank and the conduit blank are in communication with one another.
6. The high pressure slip cast toilet blank of claim 1, wherein the seat ring blank has a flush channel therein connected to the tank and a flush hole therein facing the bladder blank.
7. A toilet bowl, characterized in that it is fired from a high-pressure slip cast toilet bowl blank according to claims 1-6.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120716587.1U CN215858076U (en) | 2021-04-06 | 2021-04-06 | High-pressure slip casting toilet bowl blank and toilet bowl |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120716587.1U CN215858076U (en) | 2021-04-06 | 2021-04-06 | High-pressure slip casting toilet bowl blank and toilet bowl |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215858076U true CN215858076U (en) | 2022-02-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120716587.1U Active CN215858076U (en) | 2021-04-06 | 2021-04-06 | High-pressure slip casting toilet bowl blank and toilet bowl |
Country Status (1)
| Country | Link |
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| CN (1) | CN215858076U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114673231A (en) * | 2022-03-28 | 2022-06-28 | 箭牌家居集团股份有限公司 | Sewage discharge system of hanging toilet and hanging toilet |
| WO2023184775A1 (en) * | 2022-03-28 | 2023-10-05 | 箭牌家居集团股份有限公司 | Slip casted and bonded wall-hung toilet |
-
2021
- 2021-04-06 CN CN202120716587.1U patent/CN215858076U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114673231A (en) * | 2022-03-28 | 2022-06-28 | 箭牌家居集团股份有限公司 | Sewage discharge system of hanging toilet and hanging toilet |
| WO2023184775A1 (en) * | 2022-03-28 | 2023-10-05 | 箭牌家居集团股份有限公司 | Slip casted and bonded wall-hung toilet |
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