CN215856801U - A plastic equipment that flattens for flocking cloth - Google Patents
A plastic equipment that flattens for flocking cloth Download PDFInfo
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- CN215856801U CN215856801U CN202120757982.4U CN202120757982U CN215856801U CN 215856801 U CN215856801 U CN 215856801U CN 202120757982 U CN202120757982 U CN 202120757982U CN 215856801 U CN215856801 U CN 215856801U
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- flattening
- box body
- flocked fabric
- control system
- pressing plate
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- 239000004744 fabric Substances 0.000 title claims abstract description 75
- 239000004033 plastic Substances 0.000 title claims description 4
- 230000007246 mechanism Effects 0.000 claims abstract description 46
- 239000000428 dust Substances 0.000 claims abstract description 45
- 238000007493 shaping process Methods 0.000 claims abstract description 26
- 230000000694 effects Effects 0.000 claims abstract description 17
- 238000010438 heat treatment Methods 0.000 claims abstract description 16
- 238000007599 discharging Methods 0.000 claims abstract description 13
- 238000003825 pressing Methods 0.000 claims description 32
- 239000000463 material Substances 0.000 claims description 14
- 238000001179 sorption measurement Methods 0.000 claims description 14
- 238000005485 electric heating Methods 0.000 claims description 5
- 238000001914 filtration Methods 0.000 claims description 3
- 238000009413 insulation Methods 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 206010020649 Hyperkeratosis Diseases 0.000 claims description 2
- 238000010521 absorption reaction Methods 0.000 claims description 2
- 230000009471 action Effects 0.000 claims description 2
- 239000003973 paint Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 7
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The utility model discloses flattening and shaping equipment for flocked fabric, which comprises a flattening and shaping equipment body, wherein the flattening and shaping equipment body mainly comprises a box body, and a dust removing mechanism and a flattening mechanism which are arranged in the box body; a heating device for heating the flocking cloth to improve the flattening effect is arranged in the flattening mechanism, and an air suction pump is arranged on one side, close to the discharge port, of the flattening mechanism through an air suction pipeline and used for extracting hot air in the box body to prevent the temperature in the box body from being too high; the side walls of the feeding port and the discharging port of the box body are respectively provided with an infrared sensor, the infrared sensors are in data connection with a control system through a data processing module, and when the infrared sensors of the feeding port and the discharging port do not detect that flocked fabric passes through, the control system controls the dust removal mechanism and the flattening mechanism to stop working.
Description
Technical Field
The utility model relates to the technical field of textile equipment, in particular to flattening and shaping equipment for flocked fabric.
Background
The flocking cloth is the physical characteristic that utilizes electric charge homopolar repulsion opposite sex to inhale mutually, make fine hair take the negative charge, put the object that needs the flocking under zero potential or ground connection condition, fine hair receives the attraction of different potential by the plant body, owing to scribble the adhesive by the plant body, fine hair just is glued perpendicularly and is formed the flocking cloth on being planted the body, because the cloth production is not very level, influence pleasing to the eye and sell the price, just at this time need flattening device to flatten the processing, aesthetic measure has been improved greatly, give people and brought very big facility.
However, in actual production, not only the flatness of the cloth affects the appearance and the price, but also a plurality of foreign matters are adhered to the surface of the flocked cloth according to the characteristics of the flocked cloth, the existing flocking cloth flattening device cannot well remove the foreign matters on the surface of the flocked cloth, or separate equipment is needed to perform dust removal operation on the surface of the flocked cloth, so that the production efficiency is reduced, the production cost is increased, and the production quality of the flocked cloth is affected.
Disclosure of Invention
The technical problem to be solved by the present invention is to provide a flat pressing and shaping device for flocked fabric, which has a simple structure and can effectively remove foreign matters adhered to the outer surface of the flocked fabric, in order to overcome the above-mentioned defects of the prior art.
The utility model aims to realize flattening and shaping equipment for flocking cloth, which comprises a flattening and shaping equipment body for flattening the flocking cloth, wherein the flattening and shaping equipment body mainly comprises a box body, and a dust removing mechanism and a flattening mechanism which are arranged in the box body; a heating device for heating the flocking cloth to improve the flattening effect is arranged in the flattening mechanism, and an air suction pump is arranged on one side, close to the discharge port, of the flattening mechanism through an air suction pipeline and used for extracting hot air in the box body to prevent the temperature in the box body from being too high; the device is characterized in that infrared sensors are respectively arranged on the side walls of the feeding port and the discharging port of the box body, the infrared sensors are in data connection with a control system through a data processing module, and when the infrared sensors of the feeding port and the discharging port do not detect that flocked fabric passes through, the control system controls the dust removal mechanism and the flattening mechanism to stop working.
Furthermore, a temperature sensor is arranged in the box body, the temperature sensor is in data connection with a control system and converts the temperature into a digital signal to be transmitted to the control system, and the control system is used for controlling the working states of the heating device and the air pump according to the signal transmitted by the temperature sensor; and a temperature display instrument and a control panel in data connection with the control system are arranged on the side wall of the box body.
Furthermore, the dust removal mechanism comprises a first dust removal device for removing dust attached to the outer surface of the flocked fabric and a second dust removal device for removing unadsorbed fluff and threads on the outer surface of the flocked fabric; first dust collector mainly includes a pair of brush roller that sets up from top to bottom, and this brush roller is hollow tubular structure, is connected with negative-pressure air fan through the pipeline on the brush roller, just be provided with filtering baffle on the brush roller and the connection terminal surface of pipeline, set up the dust absorption groove with the pipeline intercommunication on the outer wall of brush roller.
Furthermore, the second dust collector mainly comprises a pair of thread material adsorption roller shafts and a collecting tank, wherein the thread material adsorption roller shafts are arranged up and down, the collecting tank is arranged right below the thread material adsorption roller shafts, one side, far away from a flannelette contact surface, of each thread material adsorption roller shaft is in contact connection with the electrostatic generator, and a layer of rubber layer is arranged on the outer wall of each thread material adsorption roller shaft.
Further, the flattening mechanism mainly comprises an upper pressing plate and a lower pressing plate which are arranged up and down, the upper pressing plate is arranged in the box body through a hydraulic cylinder and can move up and down in the box body under the driving of the hydraulic cylinder so as to flatten the flocking cloth, and the heating device is a plurality of electric heating pipes which are respectively arranged in the upper pressing plate and the lower pressing plate.
Furthermore, a telescopic guide rod connected with the top wall of the box body is arranged at the top of the upper pressing plate, a spring is sleeved on the outer wall of the telescopic guide rod, and the lower pressing plate is arranged in the box body through a heat insulation cushion layer.
Further, the cross-section of box is the rectangle structure, and the bottom of box is provided with the supporting legs, just be provided with the shockproof callus on the sole of rubber on the supporting legs, the spraying has the anticorrosive paint of one deck on the outer wall of box.
A flattening method for flattening flocking cloth by using the flattening and shaping equipment mainly comprises the following steps:
1) opening a main switch of the flattening and shaping equipment body, flatly placing the outer end of the flocked fabric into a feeding roller, and guiding the flocked fabric into the flattening and shaping equipment body by the feeding roller;
2) observing the advancing state of the flocked fabric in the flattening and shaping equipment body, and ensuring that the flocked fabric sequentially passes through the dust removal mechanism and the flattening mechanism;
3) observing the dust removal effect of the surface of the flocked fabric at the discharge roller, and adjusting the working state of the dust removal mechanism according to the dust removal effect of the surface of the flocked fabric;
4) checking whether the flattening effect of the flocking cloth meets the requirement, and if not, adjusting the working state of the flattening mechanism.
The utility model has the beneficial technical effects that: the flocking cloth flattening device is simple in structure and convenient to use, sundries on the outer surface of flocking cloth are removed through the dust removing mechanism and then are flattened, so that the quality and the attractiveness of finished flocking cloth are improved, the flattening mechanism comprises the upper pressing plate and the upper pressing plate, a certain flattening effect is achieved through the extrusion of the upper pressing plate and the lower pressing plate, the distance between the upper pressing plate and the upper pressing plate can be adjusted through the hydraulic cylinder, different pressing requirements are met, in addition, the large-area heating of the flocking cloth through the electric heating pipe is beneficial to the flattening effect of the flocking cloth through the rolling wheel, the flattening effect of the cloth is greatly improved, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a connection block diagram of the control system of the present invention;
fig. 3 is a schematic structural diagram of the first dust removing device of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood by those skilled in the art, the present invention is further described with reference to the accompanying drawings and examples.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "left", "right", "inside", "outside", "lateral", "vertical", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description of the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, and thus, should not be construed as limiting the present invention.
As shown in fig. 1-3, the flattening and shaping device for flocking cloth according to the present invention comprises a flattening and shaping device body for flattening flocking cloth, wherein the flattening and shaping device body mainly comprises a box body 1, and a dust removing mechanism 2 and a flattening mechanism 3 which are arranged in the box body 1, a feed inlet 4 and a discharge outlet 5 are sequentially arranged on the left side wall and the right side wall of the box body 1, a feed roller 6 is arranged on the feed inlet 4, a discharge roller 7 is arranged on the discharge outlet 5, the flocking cloth enters the box body 1 through the feed roller 6, then sequentially passes through the dust removing mechanism 2 and the flattening mechanism 3 for dust removal and flattening, and finally is discharged from the discharge outlet 5 under the action of the discharge roller 7; a heating device 13 for heating the flocking cloth to improve the flattening effect is arranged in the flattening mechanism 3, an air suction pump 9 is arranged on one side, close to the discharge port, of the flattening mechanism 3 through an air suction pipeline 8, and the air suction pump 9 is used for extracting hot air in the box body 1 to prevent the temperature in the box body 1 from being too high; the side walls of the feeding port 4 and the discharging port 5 of the box body 1 are respectively provided with an infrared sensor 10, the infrared sensors 10 are in data connection with a control system 12 through a data processing module 11, and when the infrared sensors 10 of the feeding port 4 and the discharging port 5 do not detect that flocked fabric passes through, the control system 12 controls the dust removal mechanism 2 and the flattening mechanism 3 to stop working.
A temperature sensor 14 is arranged in the box body 1, the temperature sensor 14 is in data connection with a control system 12 and converts the temperature into a digital signal to be transmitted to the control system 12, and the control system 12 is used for controlling the working states of the heating device 13 and the air pump 9 according to the signal transmitted by the temperature sensor 14; the side wall of the box body 1 is provided with a temperature display instrument 15 and a control panel 16 which is in data connection with the control system 12.
Referring to fig. 1-2, the dust removing mechanism 2 comprises a first dust removing device 17 for removing dust attached to the outer surface of the flocked fabric and a second dust removing device 18 for removing unadsorbed fluff and threads on the outer surface of the flocked fabric; the first dust removing device 17 mainly comprises a pair of brush roller shafts 19 which are arranged up and down, the brush roller shafts 19 are of hollow cylindrical structures, the brush roller shafts 19 are connected with a negative pressure fan 20 through pipelines, a filtering baffle 21 is arranged on the connecting end faces of the brush roller shafts 19 and the pipelines, and dust suction grooves 22 communicated with the pipelines are formed in the outer walls of the brush roller shafts 19. The second dust removing device 18 mainly comprises a pair of thread material adsorption roller shafts 23 arranged up and down and a collecting groove 24 arranged right below the thread material adsorption roller shafts 23, one side, far away from a flannelette contact surface, of each thread material adsorption roller shaft 23 is connected with an electrostatic generator 25 in a contact mode, and a rubber layer is arranged on the outer wall of each thread material adsorption roller shaft 23.
Referring to fig. 1, the flattening mechanism 3 mainly includes an upper pressing plate 26 and a lower pressing plate 27 which are arranged up and down, the upper pressing plate 26 is disposed in the box body 1 through a hydraulic cylinder 28 and can move up and down in the box body 1 under the driving of the hydraulic cylinder 28 so as to flatten the flocked fabric, and the heating device 13 is a plurality of electric heating pipes respectively disposed in the upper pressing plate 26 and the lower pressing plate 27. The top of the upper pressure plate 26 is provided with a telescopic guide rod connected with the top wall of the box body 1, the outer wall of the telescopic guide rod is sleeved with a spring, and the lower pressure plate 27 is arranged in the box body 1 through a heat insulation cushion layer 29. The cross-section of box 1 is the rectangle structure, and the bottom of box 1 is provided with supporting legs 30, just be provided with rubber shock pad 31 on the supporting legs 30, the spraying has the anticorrosive lacquer of one deck on the outer wall of box 1.
A flattening method for flattening flocking cloth by using the flattening and shaping equipment mainly comprises the following steps:
1) opening a main switch of the flattening and shaping equipment body, flatly placing the outer end of the flocked fabric into a feeding roller, and guiding the flocked fabric into the flattening and shaping equipment body by the feeding roller;
2) observing the advancing state of the flocked fabric in the flattening and shaping equipment body, and ensuring that the flocked fabric sequentially passes through the dust removal mechanism and the flattening mechanism;
3) observing the dust removal effect of the surface of the flocked fabric at the discharge roller, and adjusting the working state of the dust removal mechanism according to the dust removal effect of the surface of the flocked fabric;
4) checking whether the flattening effect of the flocking cloth meets the requirement, and if not, adjusting the working state of the flattening mechanism.
The flocking cloth flattening device is simple in structure and convenient to use, sundries on the outer surface of flocking cloth are removed through the dust removing mechanism and then are flattened, so that the quality and the attractiveness of finished flocking cloth are improved, the flattening mechanism comprises the upper pressing plate and the upper pressing plate, a certain flattening effect is achieved through the extrusion of the upper pressing plate and the lower pressing plate, the distance between the upper pressing plate and the upper pressing plate can be adjusted through the hydraulic cylinder, different pressing requirements are met, in addition, the large-area heating of the flocking cloth through the electric heating pipe is beneficial to the flattening effect of the flocking cloth through the rolling wheel, the flattening effect of the cloth is greatly improved, and the production efficiency is improved.
The specific embodiments described herein are merely illustrative of the principles and utilities of the present invention and are not intended to limit the utility model. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
Claims (7)
1. The utility model provides a plastic equipment that flattens for flocking cloth, is including being used for flattening the plastic equipment body that flattens that the flocking cloth flattens, its characterized in that: the flattening and shaping equipment body mainly comprises a box body, and a dust removing mechanism and a flattening mechanism which are arranged in the box body, wherein a feeding hole and a discharging hole are sequentially formed in the left side wall and the right side wall of the box body, a feeding roller is arranged on the feeding hole, a discharging roller is arranged on the discharging hole, flocked fabric enters the box body through the feeding roller, then is subjected to dust removal and flattening sequentially through the dust removing mechanism and the flattening mechanism, and finally is discharged from the discharging hole under the action of the discharging roller; a heating device for heating the flocking cloth to improve the flattening effect is arranged in the flattening mechanism, and an air suction pump is arranged on one side, close to the discharge port, of the flattening mechanism through an air suction pipeline and used for extracting hot air in the box body to prevent the temperature in the box body from being too high; the device is characterized in that infrared sensors are respectively arranged on the side walls of the feeding port and the discharging port of the box body, the infrared sensors are in data connection with a control system through a data processing module, and when the infrared sensors of the feeding port and the discharging port do not detect that flocked fabric passes through, the control system controls the dust removal mechanism and the flattening mechanism to stop working.
2. The flattening and shaping device for flocked fabric according to claim 1, characterized in that: the box body is internally provided with a temperature sensor which is in data connection with a control system and converts the temperature into a digital signal to be transmitted to the control system, and the control system is used for controlling the working states of the heating device and the air pump according to the signal transmitted by the temperature sensor; and a temperature display instrument and a control panel in data connection with the control system are arranged on the side wall of the box body.
3. The flattening and shaping device for flocked fabric according to claim 1 or 2, characterized in that: the dust removal mechanism comprises a first dust removal device for removing dust attached to the outer surface of the flocked fabric and a second dust removal device for removing unadsorbed fluff and threads on the outer surface of the flocked fabric; first dust collector mainly includes a pair of brush roller that sets up from top to bottom, and this brush roller is hollow tubular structure, is connected with negative-pressure air fan through the pipeline on the brush roller, just be provided with filtering baffle on the brush roller and the connection terminal surface of pipeline, set up the dust absorption groove with the pipeline intercommunication on the outer wall of brush roller.
4. The flattening and shaping device for flocked fabric according to claim 3, characterized in that: the second dust removal device mainly comprises a pair of thread material adsorption roller shafts and a collecting tank, wherein the thread material adsorption roller shafts are arranged up and down, the collecting tank is arranged right below the thread material adsorption roller shafts, one side, far away from a flannelette contact surface, of each thread material adsorption roller shaft is in contact connection with an electrostatic generator, and a rubber layer is arranged on the outer wall of each thread material adsorption roller shaft.
5. The flattening and shaping device for flocked fabric according to claim 4, characterized in that: the flattening mechanism mainly comprises an upper pressing plate and a lower pressing plate which are arranged up and down, the upper pressing plate is arranged in the box body through a hydraulic cylinder and can move up and down in the box body under the driving of the hydraulic cylinder so as to flatten the flocking cloth, and the heating device is a plurality of electric heating pipes which are respectively arranged in the upper pressing plate and the lower pressing plate.
6. The flattening and shaping device for flocked fabric according to claim 5, characterized in that: the top of the upper pressure plate is provided with a telescopic guide rod connected with the top wall of the box body, the outer wall of the telescopic guide rod is sleeved with a spring, and the lower pressure plate is arranged in the box body through a heat insulation cushion layer.
7. Flattening and shaping device for flocked fabric, in accordance with any one of claims 4 to 6, characterized in that: the cross-section of box is the rectangle structure, and the bottom of box is provided with the supporting legs, just be provided with the shockproof callus on the sole of rubber on the supporting legs, the spraying has the anticorrosive paint of one deck on the outer wall of box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120757982.4U CN215856801U (en) | 2021-04-14 | 2021-04-14 | A plastic equipment that flattens for flocking cloth |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120757982.4U CN215856801U (en) | 2021-04-14 | 2021-04-14 | A plastic equipment that flattens for flocking cloth |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215856801U true CN215856801U (en) | 2022-02-18 |
Family
ID=80318868
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120757982.4U Expired - Fee Related CN215856801U (en) | 2021-04-14 | 2021-04-14 | A plastic equipment that flattens for flocking cloth |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215856801U (en) |
-
2021
- 2021-04-14 CN CN202120757982.4U patent/CN215856801U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220218 |
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| CF01 | Termination of patent right due to non-payment of annual fee |