CN215856211U - Novel on-line wire feeding device - Google Patents
Novel on-line wire feeding device Download PDFInfo
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- CN215856211U CN215856211U CN202122185402.1U CN202122185402U CN215856211U CN 215856211 U CN215856211 U CN 215856211U CN 202122185402 U CN202122185402 U CN 202122185402U CN 215856211 U CN215856211 U CN 215856211U
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- refiner
- wire feeding
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Abstract
The utility model relates to a novel on-line wire feeding device, wherein one end of a mounting rack is provided with a wire disc hanging rack, the other end of the mounting rack is provided with a supporting rack, the supporting rack is provided with a heating and baking device and a refiner traction device, a refiner wire coil is wound on the wire disc hanging rack, a refiner screw rod led out by the refiner wire coil sequentially passes through the heating and baking device and the refiner traction device, a heating element is arranged in the heating and baking device, the lower part of the heating and baking device is provided with a baking control panel, the refiner traction device comprises a traction gear component and a traction driving component, the refiner screw rod passes through the traction gear component, the traction gear component is driven to rotate by the traction driving component, and the supporting rack is internally provided with a traction control panel for controlling the traction driving component. The utility model is suitable for online addition of various refiners used in the aluminum alloy casting process, ensures that the refining screw rod is fully melted in the aluminum alloy melt, and simultaneously reduces the influence of the wire feeding process on the temperature of the aluminum melt.
Description
Technical Field
The utility model relates to the field of aluminum alloy casting equipment, in particular to a novel online wire feeding device.
Background
The use of the wire feeder becomes an essential auxiliary device for modern aluminum alloy casting.
The utility model discloses an online wire feeding system of aluminium titanium boron silk is disclosed in the utility model patent for 201921241991.7, it is equipped with pendulum silk device and goes out the silk end to the refiner and carry out reciprocating swing and send a silk to make the refiner fully dissolve in metal melt, but the device has following defect: firstly, the method may cause the stirring of the melt to cause oxidation slagging because of the problem that the tail end of the refiner swings in the aluminum liquid; secondly, the swing process of the refiner may affect the wire feeding precision, causing the composition fluctuation of the alloy melt; third, for some alloy melts, the finer is difficult to dissolve sufficiently even when melted by agitation when the depth is shallow.
An aluminum-titanium-boron wire feeding system is disclosed in the utility model with patent number 201820122352.8, which utilizes a swinging device to connect a guide mechanism and drive the guide mechanism to swing, and the swinging mode of the device is different from that of the wire swinging device in the above patent, but the problem of the above patent also exists.
The utility model patent No. 202020586702.3 discloses a material loading adjusting device is used in processing is melted to aluminium titanium boron silk, and it adopts the fixed deflector roll of multiunit to carry out effective control and correction with the stroke direction of aluminium titanium boron silk to for aluminium titanium boron silk provides stable delivery track, guarantee that aluminium titanium boron silk fully melts, finally improves the production quality of product. However, this device has the following problems: firstly, the device does not explicitly control the wire feeding speed and precision, and the wire feeding amount is not effectively monitored; secondly, the melting process of the refiner in the melt is not fully considered.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a novel online wire feeding device which is suitable for online addition of various refiners used in the aluminum alloy casting process, ensures that a refined lead screw is fully melted in an aluminum alloy melt, reduces the influence of the wire feeding process on the temperature of the aluminum melt, and has remarkable effects of refining grains and uniform components of an aluminum alloy ingot, improving the yield and the like.
The purpose of the utility model is realized by the following technical scheme:
a novel on-line wire feeding device, which comprises a mounting rack, a heating and baking device and a refiner traction device, wherein one end of the mounting rack is provided with a wire disc hanging rack, the other end is provided with a supporting rack, the supporting rack is provided with a heating and baking device and a refiner traction device, a refiner wire coil is wound on the wire disc hanging rack, and the thinning screw rod led out by the thinning agent wire coil sequentially passes through the heating and baking device and the thinning agent traction device, a heating element is arranged in the heating and baking device, a baking control panel is arranged at the lower part of the heating and baking device, the refiner traction device comprises a traction gear component and a traction driving component, and the thinning screw rod penetrates through the traction gear assembly, the traction gear assembly is driven to rotate by the traction driving assembly, and a traction control panel for controlling the traction driving assembly is arranged in the support frame.
The heating and baking device comprises an upper heating box body and a lower heating box body, one side of the upper heating box body is hinged with one side of the lower heating box body, the fine screw rod penetrates through the upper heating box body and the lower heating box body, heating elements are arranged in the upper heating box body and the lower heating box body, the baking control panel is arranged on the lower side of the lower heating box body, and the heating temperature of the heating elements is controlled by the baking control panel.
One end of the heating and baking device is provided with an inlet guide wheel component, and the other end of the heating and baking device is provided with an outlet guide wheel component.
The traction driving assembly of the refiner traction device comprises a traction motor and a reduction gearbox, and the traction motor is controlled by the traction control panel.
The support frame is provided with a vertical frame, and the traction gear assembly and the traction driving assembly are both arranged on the vertical frame.
The mounting bracket is far away from one side of the support frame and is provided with a rack support, and the middle shaft end of the wire coil rack is supported and installed at the upper end of the rack support through a bearing.
The utility model has the advantages and positive effects that:
1. the refining lead screw is led out and then is firstly baked in the heating and baking device, so that the adding temperature of the refining lead screw can be effectively increased, the temperature difference between the refining lead screw and the alloy melt during the addition of the refiner is reduced, the refining lead screw is rapidly melted in the aluminum alloy melt, the alloy elements of the refiner can be promoted to be fully and uniformly diffused, the segregation of the components is reduced, the uniformity of the structure is improved, the using effect of the refiner is further improved, in addition, the heating and baking device can independently control the heating temperature through the baking control panel, so that different process requirements are met, and the heating and baking device is suitable for online addition of various refiners.
2. The two ends of the heating and baking device are respectively provided with the guide wheel component for realizing the guide, so that the refined lead screw is ensured to be smoothly input and output, the heating and baking device comprises an upper heating box body and a lower heating box body, the upper heating box body can be opened after being turned, the refined lead screw can conveniently and smoothly pass through the guide wheel components and the heating and baking device during initial loading, and the operation is simple and convenient.
3. The refiner traction device can independently control the traction speed through the traction control panel, not only effectively reduces the influence of the wire feeding process on the temperature of the aluminum melt, reduces the stirring on the aluminum melt and reduces the slagging risk, but also can meet different process requirements, is suitable for online addition of various refiners, and can control the quantitative wire feeding of the traction motor by setting the Ti/B element growth amount so as to realize the accurate addition of elements such as Ti, B and the like.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
The device comprises a mounting frame, a hanging frame support 101, a supporting frame 102, a wire disc hanging frame 2, a bearing 201, a refiner wire coil 3, a heating and baking device 4, a baking control panel 401, a lower heating box 402, an upper heating box 403, a heating element 404, an inlet guide wheel assembly 405, an outlet guide wheel assembly 406, a refiner traction device 5, a traction gear assembly 501, a vertical frame 502, a traction motor 503, a reduction box 504, a traction control panel 505 and a refining lead screw 6.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1, the utility model comprises a mounting rack 1, a heating and baking device 4 and a refiner drawing device 5, wherein one end of the mounting rack 1 is provided with a wire coil hanger 2, the other end is provided with a support frame 102, the support frame 102 is provided with the heating and baking device 4 and the refiner drawing device 5, a refiner wire coil 3 is wound on the wire coil hanger 2, a refiner screw rod 6 led out from the refiner wire coil 3 sequentially passes through the heating and baking device 4 and the refiner drawing device 5, a heating element 404 is arranged in the heating and baking device 4, a baking control panel 401 is arranged at the lower part of the heating and baking device 4, the refiner drawing device 5 comprises a drawing gear assembly 501 and a drawing driving assembly, the refiner screw rod 6 passes through the drawing gear assembly 501, a driving gear in the drawing gear assembly 501 is driven to rotate by the drawing driving assembly, a traction control panel 505 for controlling the traction drive assembly is arranged in the support frame 102. When the device works, the refiner screw rod 6 is firstly baked by the heating and baking device 4, so that the adding temperature of the screw rod can be effectively improved, the temperature difference between the adding time of the refiner and an alloy melt is reduced, the heating and baking device 4 can independently control the heating temperature through the baking control panel 401 so as to meet different process requirements, the refiner traction device 5 can control the wire feeding speed through the traction control panel 505, the influence of the wire feeding process on the temperature of the aluminum melt is effectively reduced, the stirring on the aluminum melt is reduced, the slag forming risk is reduced, and the wire feeding speed is controlled through the traction control panel 505 so as to meet different process requirements.
As shown in fig. 1, the heating and baking device 4 comprises an upper heating box 403 and a lower heating box 402, wherein one side of the upper heating box 403 and one side of the lower heating box 402 are hinged through a hinge, and the other side of the upper heating box 403 and the other side of the lower heating box 402 are sealed and buckled through a lock catch, which are all known in the art, so that the upper heating box 403 can be turned up and opened, and the fine screw rod 6 passes through between the upper heating box 403 and the lower heating box 402. Heating elements 404 are arranged in the upper heating box 403 and the lower heating box 402, and the heating temperature of the heating elements 404 is controlled by the baking control panel 401.
In this embodiment, the heating element 404 may be a high-power heater (a silicon carbide rod or a silicon molybdenum rod), a high-temperature insulating layer may be disposed outside the heating element 404 to ensure insulation and avoid accidents, which is a known technique in the art, and the baking control panel 401 is disposed at the lower side of the lower heating box 402 to realize independent control of the heating and baking device 4, so as to set the baking temperature according to the process requirements, and parameters such as the heating power and the temperature may be displayed on the baking control panel 401 in real time. The bake control panel 401 is well known in the art.
As shown in FIG. 1, an inlet guide wheel assembly 405 is provided at one end of the heating and baking device 4, an outlet guide wheel assembly 406 is provided at the other end, and the refining screw rod 6 led out from the refiner filament coil 3 is led into the heating and baking device 4 through the inlet guide wheel assembly 405 and led out through the outlet guide wheel assembly 406. In this embodiment, the inlet guide wheel assembly 405 and the outlet guide wheel assembly 406 each include a wheel frame and two rows of upper and lower guide wheels arranged on the wheel frame, and the refining screw rod 6 passes through between the two rows of guide wheels.
As shown in fig. 1, the traction drive assembly of the refiner traction device 5 comprises a traction motor 503 and a reduction box 504, the traction control panel 505 can control the rotation speed of the traction motor 503 to meet different process requirements, and the traction control panel 505 is well known in the art. In addition, the utility model can also set the Ti/B element growth amount on the traction control panel 505, then the equipment system calculates the wire feeding speed by itself, and controls the rotating speed of the traction motor 503 to realize quantitative wire feeding so as to realize the precise addition of elements such as Ti, B and the like. In this embodiment, the calculation formula of the built-in modules of the traction control panel 505 is as follows:
as shown in fig. 1, a vertical frame 502 is arranged on the support frame 102, the traction gear assembly 501 and the traction driving assembly are both mounted on the vertical frame 502, in this embodiment, the traction gear assembly 501 includes a driving gear and a driven gear, wherein the driving gear is mounted on an output shaft of the reduction box 504, and the refining screw rod 6 passes through between the driving gear and the driven gear and enters the aluminum melt to complete on-line addition of the refining agent.
As shown in fig. 1, a hanger bracket 101 is arranged on one side of the mounting bracket 1 away from the support frame 102, and a middle shaft end of the wire coil hanger 2 is supported and mounted on an upper end of the hanger bracket 101 through a bearing 201.
The working principle of the utility model is as follows:
when the utility model works, a refiner lead screw 6 led out from a refiner wire coil 3 is firstly baked by a heating and baking device 4, the adding temperature of the lead screw can be effectively improved, the temperature difference between the adding time of the refiner and an alloy melt is reduced, so that the refined lead screw is quickly melted in the aluminum alloy melt, the heating and baking device 4 independently controls the temperature through a baking control panel 401, different process requirements can be met, the refiner lead screw 6 is driven to move by the rotation of a traction gear component 501 in a refiner traction device 5, and a traction motor 503 independently controls the rotating speed through a traction control panel 505, so as to control the wire feeding speed, not only can effectively reduce the influence of the wire feeding process on the depth of the aluminum melt, reduce the stirring on the aluminum melt and reduce the slagging risk, but also can meet different process requirements, and the utility model can set the Ti/B element increasing amount on the traction control panel 505, then the equipment system calculates the wire feeding speed by itself and controls the rotating speed of the traction motor 503 to realize the precise addition of elements such as Ti, B and the like.
Claims (6)
1. The utility model provides a novel online wire feeding device which characterized in that: including mounting bracket (1), heating baking equipment (4) and refiner draw gear (5), wherein mounting bracket (1) one end is equipped with silk dish stores pylon (2), the other end is equipped with support frame (102), just be equipped with heating baking equipment (4) and refiner draw gear (5) on support frame (102), refiner silk book (3) convolute in on silk dish stores pylon (2), and pass in proper order by refinement lead screw (6) that refiner silk book (3) were drawn forth heating baking equipment (4) and refiner draw gear (5), be equipped with heating element (404) in heating baking equipment (4), heating baking equipment (4) lower part is equipped with toasts control panel (401), refiner draw gear (5) are including drawing gear subassembly (501) and traction drive subassembly, and refine lead screw (6) and pass traction gear subassembly (501), the traction gear assembly (501) is driven to rotate by the traction driving assembly, and a traction control panel (505) for controlling the traction driving assembly is arranged in the support frame (102).
2. The novel on-line wire feeding device according to claim 1, characterized in that: heating baking equipment (4) including last heating box (403) and lower heating box (402), just go up heating box (403) and lower heating box (402) one side articulated, refine lead screw (6) and pass between last heating box (403) and lower heating box (402), all be equipped with heating element (404) in last heating box (403) and lower heating box (402), toast control panel (401) and locate lower heating box (402) downside, just the heating temperature of heating element (404) passes through toast control panel (401) control.
3. The novel on-line wire feeding device according to claim 1 or 2, characterized in that: one end of the heating and baking device (4) is provided with an inlet guide wheel component (405), and the other end is provided with an outlet guide wheel component (406).
4. The novel on-line wire feeding device according to claim 1, characterized in that: the traction driving assembly of the refiner traction device (5) comprises a traction motor (503) and a reduction gearbox (504), and the traction motor (503) is controlled by the traction control panel (505).
5. The novel on-line wire feeding device according to claim 1, characterized in that: the support frame (102) is provided with a vertical frame (502), and the traction gear assembly (501) and the traction driving assembly are both arranged on the vertical frame (502).
6. The novel on-line wire feeding device according to claim 1, characterized in that: one side, far away from the support frame (102), of the mounting frame (1) is provided with a hanger bracket (101), and the middle shaft end of the wire coil hanger (2) is supported and installed at the upper end of the hanger bracket (101) through a bearing (201).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122185402.1U CN215856211U (en) | 2021-09-10 | 2021-09-10 | Novel on-line wire feeding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122185402.1U CN215856211U (en) | 2021-09-10 | 2021-09-10 | Novel on-line wire feeding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215856211U true CN215856211U (en) | 2022-02-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122185402.1U Active CN215856211U (en) | 2021-09-10 | 2021-09-10 | Novel on-line wire feeding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215856211U (en) |
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2021
- 2021-09-10 CN CN202122185402.1U patent/CN215856211U/en active Active
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| TR01 | Transfer of patent right |
Effective date of registration: 20230504 Address after: No. 20394, No. 21 Beiba Road, Shihezi Development Zone, Xinjiang Uygur Autonomous Region, 832000 Patentee after: Shihezi Zhonghe New Material Co.,Ltd. Address before: 830013 No. 18, East Kashgar Road, high tech Zone, Urumqi, Xinjiang Uygur Autonomous Region Patentee before: XINJIANG JOINWORLD Co.,Ltd. |