CN215842563U - Anti-sedimentation device for fermented mash - Google Patents
Anti-sedimentation device for fermented mash Download PDFInfo
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- CN215842563U CN215842563U CN202122250045.2U CN202122250045U CN215842563U CN 215842563 U CN215842563 U CN 215842563U CN 202122250045 U CN202122250045 U CN 202122250045U CN 215842563 U CN215842563 U CN 215842563U
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Abstract
The utility model discloses a sedimentation prevention device for fermented mash, belongs to the technical field of preparing fuel ethanol from industrial tail gas, and solves the technical problem that a liquid discharge pipe is easy to block by using the conventional fermented mash storage device. The device comprises a tank body, a reflux pump, a reflux pipe and a stirrer, wherein a liquid inlet pipe of the reflux pump is communicated with the lower part of the tank body, a liquid outlet pipe of the reflux pump is connected with a liquid discharge pipe, and a first valve is arranged on the liquid discharge pipe; one end of the return pipe is connected with a liquid outlet pipe of the reflux pump, the other end of the return pipe is communicated with the upper part of the tank body, and the return pipe is provided with a second valve; the stirrer is used for stirring the materials at the bottom of the tank body. The utility model realizes the circular flow of mash in the tank body by the cooperation of the reflux pump, the reflux pipe and the stirrer, avoids the condition of mash concentration stratification and is not easy to block the liquid discharge pipe.
Description
Technical Field
The utility model belongs to the technical field of fuel ethanol preparation from industrial tail gas, and particularly relates to a sedimentation prevention device for fermented mash.
Background
The existing fermentation mash storage device usually adopts a round bottom storage tank, and because the density of the fermentation mash is high, a large amount of fermentation mash can be deposited at the bottom of the storage tank under the action of gravity, so that the concentration of different liquid levels of the fermentation mash in the storage tank body is caused to have a layering difference phenomenon, a large amount of fermentation mash can be fixed at the bottom of the storage tank body through long-term accumulation, effective replacement of the bottom deposition fermentation mash can not be carried out, and finally, a conveying pipeline at the bottom of the round bottom storage tank is seriously blocked, so that the potential safety hazard exists, and the maintenance is complex.
SUMMERY OF THE UTILITY MODEL
The application aims at solving the technical problem that the prior fermented mash storage device is easy to block a liquid discharge pipe to a certain extent at least, and therefore the application provides an anti-sedimentation device for fermented mash.
In order to achieve the above purpose, the technical scheme of the application is as follows:
an anti-settling device for fermented mash, comprising:
a tank body; a liquid inlet pipe of the reflux pump is communicated with the lower part of the tank body, a liquid outlet pipe of the reflux pump is connected with a liquid discharge pipe, and a first valve is arranged on the liquid discharge pipe; one end of the return pipe is connected with a liquid outlet pipe of the reflux pump, the other end of the return pipe is communicated with the upper part of the tank body, and the return pipe is provided with a second valve; the stirrer is used for stirring the materials at the bottom of the tank body.
In some embodiments, the apparatus includes a plurality of agitators spaced apart within the tank body.
In some embodiments, a plurality of the agitators are arranged symmetrically about the axis of the tank.
In some embodiments, the stirrer comprises a stirring head, a rotating shaft and a driving mechanism, the stirring head is arranged in the tank body, one end of the rotating shaft is fixedly connected with the stirring head, and the other end of the rotating shaft is connected with an output shaft of the driving mechanism.
In some embodiments, the rotating shaft is horizontal, and a plurality of rotating shafts are all located on the same horizontal plane.
In some embodiments, the bottom surface of the tank body is an inclined surface, and the liquid inlet pipe of the reflux pump is arranged at the bottom end of the tank body.
In some embodiments, the apparatus further comprises a liquid distributor disposed within the tank body, the liquid distributor having an inlet tube connected thereto.
In some embodiments, the liquid inlet pipe is vertically arranged, one end of the liquid inlet pipe is arranged in the tank body, and the other end of the liquid inlet pipe penetrates out of the top end of the tank body and is connected with a mash source.
In some embodiments, a connecting rod is arranged between the liquid inlet pipe and the inner wall of the tank body, and two ends of the connecting rod are respectively fixedly connected with the outer wall of the liquid inlet pipe and the inner wall of the tank body.
In some embodiments, the apparatus further comprises a condensation tank disposed on a top end of the tank body, and an air inlet pipe of the condensation tank is connected to the tank body.
The embodiment of the application has at least the following beneficial effects:
according to the technical scheme, the anti-settling device disclosed by the utility model can be used for stirring the materials at the bottom of the tank body through the stirrer so as to avoid the phenomenon of layering difference of the concentration of mash far away from the liquid discharge pipe, and the stirrer is used for uniformly stirring the mash in the tank body; through the reflux pump and the reflux pipeline, the mash in the tank body enters the reflux pipe through the reflux pump and flows back into the tank body through the outlet of the reflux pipe, so that the circulation of the mash in the tank body is completed, the mash in the tank body is in a circulating flowing state, the mash is prevented from being fixed at the bottom of the storage tank body due to standing, the mash in the tank body is always in a moving state, the concentration of the mash is kept in a certain interval, and the mash is favorably discharged out of the tank body from the liquid discharge pipe.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 shows a schematic structural diagram of an anti-settling device in an embodiment of the present application;
FIG. 2 shows a schematic view of the agitator of FIG. 1 from another perspective;
the labels in the figure are: 1-tank body, 2-liquid inlet pipe, 3-liquid distributor, 4-stirrer, 5-reflux pump, 6-reflux pipe and 7-condensing tank.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
Moreover, the present application may repeat reference numerals and/or letters in the various examples, such repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed. In addition, examples of various specific processes and materials are provided herein, but one of ordinary skill in the art may recognize applications of other processes and/or use of other materials.
The application is described below with reference to specific embodiments in conjunction with the following drawings:
FIG. 1 shows a schematic structural diagram of an anti-settling device in an embodiment of the present application; fig. 2 shows a schematic view of the stirrer from fig. 1 from another perspective.
As shown in fig. 1 and 2, the present embodiment provides an anti-settling device for fermented mash, comprising: a tank 1, a reflux pump 5, a reflux pipe 6 and a stirrer 4.
The liquid inlet pipe 2 of the reflux pump 5 is communicated with the lower part of the tank body 1, the liquid outlet pipe of the reflux pump 5 is connected with a liquid discharge pipe, a first valve (not shown in the figure) is arranged on the liquid discharge pipe, one end of the reflux pipe 6 is connected with the liquid outlet pipe of the reflux pump 5, the other end of the reflux pipe 6 is communicated with the upper part of the tank body 1, and the reflux pipe 6 is provided with a second valve. The first valve is closed, the second valve (not shown in the figure) is opened, and the reflux pump 5 is opened, so that the mash in the tank body 1 can enter the reflux pipe 6 through the reflux pump 5 and flow back into the tank body 1 from the outlet of the reflux pipe 6, the circulation of the mash in the tank body 1 is completed, the mash in the tank body 1 is in a circulating flow state, the mash is prevented from being fixed at the bottom of the storage tank body 1 due to standing, and the effective replacement of the bottom deposited fermented mash cannot be performed.
Because the tank body 1 is only provided with one liquid discharge pipe, the tank body 1 is also provided with the stirrer 4 in order to improve the circulation rate of mash at each position in the tank body 1, and the stirrer 4 is used for stirring materials at the bottom of the tank body 1 so as to avoid the phenomenon of layering difference of mash concentration far away from the liquid discharge pipe. The stirrer 4 uniformly stirs mash in the tank body 1, and the mash in the tank body 1 is always in a moving state by matching with the reflux pump 5 and the reflux pipe 6, so that the mash concentration is kept in a certain interval, and the mash is favorably discharged out of the tank body 1.
The agitator 4 can only include an agitator 4, accomplish the stirring to the interior mash of jar body 1 through more and big stirring leaf, refer to fig. 2, in this embodiment, the device includes a plurality of agitators 4, a plurality of agitators 4 interval sets up in jar body 1, stir the mash of jar internal different regions through a plurality of agitators 4, even an agitator 4 damages, also can not cause great influence to the circulation of the interior mash of jar body 1, the ability of anti-risk is strong, the probability that jar body 1 shut down is low.
Referring to fig. 2, further, a plurality of agitators 4 are arranged symmetrically about the axis of the tank 1 to further homogenize the mash concentration throughout the tank 1.
Referring to fig. 2, in this embodiment, the agitator 4 includes an agitator head, a rotating shaft and a driving mechanism, the agitator head is disposed in the tank 1, one end of the rotating shaft is fixedly connected to the agitator head, the other end of the rotating shaft is connected to an output shaft of the driving mechanism, the driving mechanism drives the rotating shaft to rotate so as to drive the agitator head to rotate, the agitator head can be a plurality of blades, the blades have large areas, and the agitator head has stronger pushing ability for mash with larger concentration; actuating mechanism sets up outside jar body 1, and is not fragile and easy to overhaul. The drive mechanism may optionally be a motor.
Furthermore, the rotating shafts are horizontal, and the plurality of rotating shafts are all positioned on the same horizontal plane. The pivot passes through the bearing rotatable setting on jar body 1 lateral wall, and the stirring head rotates and will drive the mash of upper strata and lower floor and flow, and then avoids the condition of mash layering more effectively.
In order to facilitate the discharge of the mash, referring to fig. 1, the bottom surface of the tank body 1 is an inclined surface, the liquid inlet pipe 2 of the reflux pump 5 is arranged at the bottom end of the tank body 1, the second valve is closed, the first valve is opened, the mash can be rapidly discharged out of the tank body 1 by virtue of the reflux pump 5, and the mash can be discharged from the liquid discharge pipe under the action of gravity with less residue and rapid discharge.
Referring to fig. 1, the device further comprises a liquid distributor 3, the liquid distributor 3 is arranged in the tank body 1, the liquid distributor 3 is connected with a liquid inlet pipe 2, and mash is filled into the tank body 1 through the liquid inlet pipe 2.
The vertical setting of feed liquor pipe 2, the one end setting of feed liquor pipe 2 is connected with liquid distributor 3 in jar body 1, and the top that jar body 1 was worn out to the other end of feed liquor pipe 2 is connected with the mash source, and the feed liquor pipe 2 of vertical setting makes the mash can distribute to jar body 1 in by liquid distributor 3 through gravity.
Because jar body 1 is higher, the length of feed liquor pipe 2 is corresponding also longer, for the stability of guaranteeing feed liquor pipe 2, be equipped with the connecting rod between feed liquor pipe 2 and jar body 1 inner wall, the connecting rod both ends respectively with the outer wall of feed liquor pipe 2 and jar inner wall fixed connection of body 1 to avoid feed liquor pipe 2 to break down in the use.
The device also comprises a condensation tank 7, wherein the condensation tank 7 is arranged on the top end of the tank body 1, and an air inlet pipe of the condensation tank 7 is connected with the tank body 1. The fermented wine gas in the stirring process of the stirrer 4 is condensed and reflowed into the tank body 1 through the condensing tank 7 at the top.
In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact of the first and second features, or may comprise contact of the first and second features not directly but through another feature in between. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
In the description of the present application, it is to be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise" indicate orientations or positional relationships based on the orientation or positional relationships illustrated in the drawings, and are used merely for convenience in describing the present application and for simplicity in description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed in a particular orientation, and be operated, and therefore should not be considered as limiting the present application.
It should be noted that all the directional indications in the embodiments of the present application are only used to explain the relative position relationship, the motion situation, and the like between the components in a certain posture, and if the certain posture is changed, the directional indication is changed accordingly.
In this application, unless expressly stated or limited otherwise, the terms "connected," "secured," and the like are to be construed broadly, and for example, "secured" may be a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
In addition, descriptions in this application as to "first", "second", etc. are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit to the number of technical features indicated. Thus, features defined as "first", "second", may explicitly or implicitly include one or more of the described features. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
In the description herein, reference to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples described in this specification can be combined and combined by those skilled in the art.
In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present application.
While embodiments of the present application have been shown and described, it will be understood by those of ordinary skill in the art that: numerous changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the application, the scope of which is defined by the claims and their equivalents.
Claims (10)
1. An anti-settling device for fermented mash, comprising:
a tank body;
a liquid inlet pipe of the reflux pump is communicated with the lower part of the tank body, a liquid outlet pipe of the reflux pump is connected with a liquid discharge pipe, and a first valve is arranged on the liquid discharge pipe;
one end of the return pipe is connected with a liquid outlet pipe of the reflux pump, the other end of the return pipe is communicated with the upper part of the tank body, and the return pipe is provided with a second valve;
the stirrer is used for stirring the materials at the bottom of the tank body.
2. The anti-settling device for fermented mash according to claim 1, wherein the device comprises a plurality of agitators, and the agitators are arranged at intervals in the tank body.
3. The anti-settling device for beer according to claim 2, wherein the plurality of agitators are arranged centrally symmetrically along the axis of the tank.
4. The anti-settling device for fermented mash according to claim 3, wherein the stirrer comprises a stirring head, a rotating shaft and a driving mechanism, the stirring head is arranged in the tank body, one end of the rotating shaft is fixedly connected with the stirring head, and the other end of the rotating shaft is connected with an output shaft of the driving mechanism.
5. The anti-settling device for fermented mash according to claim 4, wherein said rotating shaft is horizontal, and a plurality of said rotating shafts are all located on the same horizontal plane.
6. The anti-settling device for fermented mash according to claim 1, wherein the bottom surface of the tank is inclined, and the liquid inlet pipe of the reflux pump is disposed at the lowermost end of the tank.
7. The anti-settling device for fermented mash according to claim 1, further comprising a liquid distributor disposed within the tank body, the liquid distributor being connected to a liquid inlet pipe.
8. The anti-settling device for fermented mash according to claim 7, wherein the liquid inlet pipe is vertically disposed, one end of the liquid inlet pipe is disposed in the tank body, and the other end of the liquid inlet pipe, which penetrates through the top end of the tank body, is connected to a mash source.
9. The anti-settling device for fermented mash according to claim 8, wherein a connecting rod is disposed between the liquid inlet pipe and the inner wall of the tank, and two ends of the connecting rod are fixedly connected to the outer wall of the liquid inlet pipe and the inner wall of the tank, respectively.
10. The anti-settling device for fermented mash according to claim 1, further comprising a condensing tank disposed on the top end of the tank body, wherein the inlet pipe of the condensing tank is connected to the tank body.
Priority Applications (1)
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CN202122250045.2U CN215842563U (en) | 2021-09-16 | 2021-09-16 | Anti-sedimentation device for fermented mash |
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CN202122250045.2U CN215842563U (en) | 2021-09-16 | 2021-09-16 | Anti-sedimentation device for fermented mash |
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CN215842563U true CN215842563U (en) | 2022-02-18 |
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