CN215836908U - Continuous processing production line for strawberry tea - Google Patents
Continuous processing production line for strawberry tea Download PDFInfo
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- CN215836908U CN215836908U CN202121708210.8U CN202121708210U CN215836908U CN 215836908 U CN215836908 U CN 215836908U CN 202121708210 U CN202121708210 U CN 202121708210U CN 215836908 U CN215836908 U CN 215836908U
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Abstract
The utility model discloses a continuous processing production line of berry tea, which comprises berry tea frying equipment and berry tea conveying equipment, wherein the berry tea frying equipment comprises a tedding withering machine, the discharge end of the tedding withering machine is connected with the feed end of a berry tea de-enzyming machine through the berry tea conveying equipment, the discharge end of the berry tea de-enzyming machine is connected with a berry tea rolling unit, the discharge end of the berry tea rolling unit is connected with a first bale breaking machine through a berry tea lifting machine, the discharge end of the first bale breaking machine is connected with a berry tea crystallizing machine, the berry tea output end of the berry tea crystallizing machine is connected with a second bale breaking machine through the berry tea lifting machine, and the output end of the second bale breaking machine is connected with a berry tea drying machine. The continuous processing production line for the raspberry tea can meet the requirement of automatic continuous production in the whole frying process of the raspberry tea, not only is the product quality stable, but also the production efficiency can be greatly improved, and the continuous processing production line for the raspberry tea has high practical value.
Description
Technical Field
The utility model relates to the technical field of processing of berry tea, in particular to a continuous processing production line of berry tea.
Background
The strawberry tea is a green health tea which is processed by utilizing stems and leaves of Ampelopsis grossedentata of liana through a plurality of processing techniques, is a unique drink in China, can be absorbed by a human body to absorb rich nutrition, can enhance the quality of the human body and improve the disease resistance of the human body when people drink the strawberry tea, and flavonoid compounds contained in the strawberry tea can clear acidic substances and toxic substances in the human body to dilute blood, reduce the viscosity of the blood and clear blood stains in the blood, can keep the blood pressure and blood fat of the human body stable, and can prevent blood vessel aging. The strawberry tea also contains various natural medicinal components, particularly flavonoid and phenolic compounds with high content, which can kill various pathogenic bacteria in human body and prevent sensitive bacteria from breeding in human body, and the health tea can improve immunity and enhance disease resistance of human body. Although being widely popular among people, the raspberry tea is mainly prepared by manual scattered processing, so that management is extensive, the quality of the processed raspberry tea is unstable, and production efficiency is low. With the continuous improvement of the yield of the raspberry tea, an automatic raspberry tea production device capable of continuously processing the raspberry tea is urgently needed to improve the production efficiency and ensure the quality of the raspberry tea. However, because a longer time of 'green stewing and piling' process is needed in the production process of the berry tea, the continuous processing of the berry tea is difficult to realize. Patent document with publication number CN206909603U, publication number of 23/1/2018, discloses a tea frying machine for strawberry tea, which comprises a feeding hopper, a pot body, a heating element and a tea outlet, wherein the feeding hopper is arranged above the head part of the pot body, the tea outlet is arranged below the tail part of the pot body, and the heating element is positioned at the bottom of the pot body; the tea-leaf cleaning pot is characterized in that a main shaft and a rubbing and scattering mechanism are arranged in the pot body, the rubbing and scattering mechanism comprises a rubbing plate, a scattering rod, a tea sweeping plate and scattering nails, the main shaft is located in the center of the pot body and is started through a main shaft driving motor and a belt mechanism, the rubbing plate, the scattering rod and the tea sweeping plate are sequentially arranged on the main shaft, and the scattering nails are vertically arranged on the inner wall of the pot body; the kneading plate is an arc plate, the scattering rod is provided with scattering nails, and the scattering nails are staggered. However, the tea frying machine for the berry tea only has the functions of heating the pot body, kneading and scattering the tea leaves, and cannot meet the automatic production requirement of the whole frying process of the berry tea.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the problem that the conventional processing equipment for the raspberry tea cannot meet the requirement of automatic continuous production in the process of stir-frying the raspberry tea, provides a continuous processing production line for the raspberry tea, can meet the requirement of automatic continuous production in the whole process of stir-frying the raspberry tea, and not only is the product quality stable, but also the production efficiency can be greatly improved.
The utility model adopts the following specific technical scheme to achieve the technical purpose: a continuous processing production line for berry tea comprises berry tea stir-frying equipment and berry tea conveying equipment connected between the berry tea stir-frying equipment, wherein the berry tea stir-frying equipment and the berry tea conveying equipment are both connected with a control system, the berry tea stir-frying equipment comprises a tedding withering machine, the discharge end of the tedding withering machine is connected with the feed end of a berry tea de-enzyming machine through the berry tea conveying equipment, the berry tea de-enzyming machine is a microwave de-enzyming machine, the discharge end of the tedding withering machine is connected with a berry tea rolling machine set, the berry tea rolling machine set comprises 4-5 berry tea rolling machines, the discharge end of the berry tea rolling machine set is connected with a first bale de-enzyming machine through a berry tea lifter, the discharge end of the first bale de-enzyming machine is connected with a berry tea crystallizing machine, the berry tea crystallizing machine is arranged in a ground groove, the berry tea crystallizing machine comprises 12-20 crystallizing barrels which are in a circular ring array and can rotate around the center of a circular ring, and the feed inlet of each crystallizing barrel is positioned at the top of each crystallizing barrel, the discharge port of the crystallization barrel is positioned at the bottom of the crystallization barrel, the berry tea output end of the berry tea crystallization machine is connected with the second bale loosening and deblocking machine through a berry tea lifting machine, the output end of the second bale loosening and deblocking machine is connected with a berry tea drying machine, and the output end of the berry tea drying machine is connected with berry tea conveying equipment. The continuous processing production line for the berry tea is provided with a berry tea crystallization machine which is integrally in a large turntable shape except stir-frying equipment for spreading, withering, deactivating enzymes, rolling, deblocking, drying and the like of the berry tea, wherein the berry tea crystallization is to place the berry tea in a closed container to separate out effective components (mainly natural plant protein) in the berry tea and attach the effective components to the surface of the berry tea to form white frost, which is the unique appearance quality of the berry tea. Because the crystallization of the raspberry tea takes longer time, the crystallization is difficult to be completed in a flow production line, and the utility model adopts a raspberry tea crystallization machine which is integrally in a large turntable shape to realize the continuous production at the stage. The raspberry tea crystallization machine comprises a plurality of crystallization barrels which are arranged in a circular ring shape and can rotate around the center of the circular ring, wherein a feeding hole of each crystallization barrel is located at the top of each crystallization barrel, a discharging hole of each crystallization barrel is located at the bottom of each crystallization barrel, the raspberry tea which is rolled and deblocked is placed in each crystallization barrel, and the crystallization barrels are arranged sufficiently and move slowly in a clearance mode, so that the time for the crystallization barrels to move from a feeding station to a discharging station is long enough, the raspberry tea in each crystallization barrel can complete the necessary process of production of the raspberry tea, and meanwhile, the feeding (discharging) intervals of two adjacent crystallization barrels are short, and the two adjacent crystallization barrels can be in butt joint with other continuous production equipment on a raspberry tea production line. Meanwhile, the raspberry tea crystallization machine is arranged in the ground groove, namely the whole raspberry tea crystallization machine is positioned below a reference ground level, so that the height of the raspberry tea crystallization machine is very low, and the raspberry tea crystallization machine is conveniently connected with the output end of the first bale breaking machine. Therefore, the problems that automatic continuous production of the process of stir-frying the berry tea cannot be realized by the processing equipment for the berry tea in the prior art, the quality of the berry tea is unstable, and the production efficiency is low are solved, and the production efficiency is greatly improved.
Preferably, the strawberry tea crystallization machine comprises a rotating frame which is circular as a whole, the crystallization barrels are uniformly arranged on the outer peripheral side of the rotating frame, a central shaft is arranged in the center of the rotating frame, a shaft sleeve is arranged on the central shaft, radial spokes are arranged on the shaft sleeve, the outer side ends of adjacent spokes are connected through connecting strips, the crystallization barrels are fixed on the spokes and the connecting strips on the outer peripheral side of the rotating frame, and rollers for supporting the rotating frame are arranged below the outer side ends of the spokes. In order to ensure that the strawberry tea in the crystallization barrel has longer crystallization time, enough crystallization barrels need to be arranged on the rotating frame, so that the diameter of the rotating frame is very large, a plurality of rollers are arranged below the outer side ends of spokes of the rotating frame and used for supporting the rotating frame and the crystallization barrels arranged on the periphery of the rotating frame, and the central shaft and the shaft sleeve in the center of the rotating frame are prevented from being stressed.
Preferably, two circular side rings with the same diameter are fixed at the outer side ends of the spokes, the two circular side rings are arranged up and down, a plurality of uniformly arranged rotating frame push rods are arranged between the two side rings, a rotating frame driving device is arranged at the outer side of each side ring, and the rotating frame driving device is in transmission connection with the rotating frame push rods. Because the diameter of the rotating frame is larger, and the crystallization barrel for bearing the strawberry tea is positioned at the outer peripheral side of the rotating frame, the rotating frame is rotated by pushing the outer periphery of the rotating frame, so that the driving structure can be simplified, the rotating frame can be driven by smaller power, and the energy is saved.
Preferably, the crystallization barrel is a heat-insulating barrel and comprises a barrel wall, a top cover and a bottom plate, the top cover and the bottom plate are both of openable structures, a top cover guide plate is arranged at the edge part of an upper port of the crystallization barrel, a bottom plate guide plate is arranged at the edge part of a lower port of the crystallization barrel, a fixing plate for fixing the crystallization barrel is arranged at the lower part of the barrel wall, one side of the top cover is hinged with the barrel wall of the crystallization barrel, and a locking mechanism is arranged at the other side of the top cover; the edge of the bottom plate positioned at the front side of the moving direction of the crystallization barrel is hinged with the barrel wall of the crystallization barrel, universal wheels used for supporting the bottom plate are arranged below the bottom plate at the rear side of the moving direction of the crystallization barrel, and sealing gaskets are arranged at the joints of the top cover, the bottom plate and the barrel wall. The top cover guide plate and the bottom plate guide plate are used for guiding the position of the top cover or the bottom plate when the top cover or the bottom plate is closed, so that the sealing performance of the crystallization barrel is ensured. The locking mechanism is used for locking the top cover when the top cover is closed, and sealing is ensured. One side (the front side in the moving direction) of a bottom plate of the crystallizing barrel is hinged with the barrel wall, and the other side (the rear side in the moving direction) of the bottom plate of the crystallizing barrel is supported by a universal wheel, so that when the crystallizing barrel is in a position other than a discharging station, the universal wheel supports the bottom plate of the crystallizing barrel to be closed, the crystallizing barrel is in a sealed bearing state, the raspberry tea in the crystallizing barrel can be sealed and crystallized, and meanwhile, the crystallizing barrel is convenient to automatically open at the discharging station, and the discharge of the raspberry tea in the crystallizing barrel is completed.
Preferably, the ground groove is wholly circular, a top frame used for ground paving is arranged above the ground groove, a feeding station of the strawberry tea crystallizing machine corresponds to a discharging end of the first bale breaking machine, a transfer vehicle is arranged at the discharging end of the first bale breaking machine, a door opening component is arranged above the feeding station of the strawberry tea crystallizing machine, when the strawberry tea crystallizing barrel of the strawberry tea crystallizing machine feeds materials, a top cover of the crystallizing barrel is opened by the door opening component, the transfer vehicle guides the strawberry tea output by the first bale breaking machine into the crystallizing barrel, and the first bale breaking machine is an electrically heated drum-type bale breaking machine. The transfer trolley is used for temporarily storing the raspberry tea flowing out of the first bale breaking machine, and guiding the temporarily stored raspberry tea into the crystallization barrel when the crystallization barrel of the raspberry tea crystallization machine is positioned at a feeding station, so that the first bale breaking machine can keep a continuous working state; the transfer trolley can move, and the discharging guide groove can rotate downwards to complete discharging; the door opening component is used for opening the top cover of the crystallization barrel, so that the strawberry tea is guided into the crystallization barrel by the transfer vehicle.
Preferably, the discharge station of the raspberry tea crystallization machine is adjacent to the feed station and located on the upstream side of the feed station, a pit is formed in the bottom of a groove corresponding to the discharge station, a feed end of the raspberry tea conveying equipment is arranged in the pit, when a crystallization barrel of the raspberry tea crystallization machine moves to the position above the pit, a universal wheel used for supporting a bottom plate of the crystallization barrel falls into the pit, the bottom plate of the crystallization barrel is automatically opened, and the raspberry tea flows out of the bottom of the crystallization barrel and falls into the feed end of the raspberry tea conveying equipment. A pit is arranged at the bottom of the geosyncline corresponding to the discharging station, when the crystallization barrel moves to the discharging station above the pit, the pit appears on the ground below, the universal wheel drops downwards, the bottom plate of the crystallization barrel is automatically opened (an anti-collision buffer mechanism is arranged between the bottom plate and the pit), and the berry tea in the crystallization barrel flows out of the barrel bottom and enters the berry tea conveying equipment arranged at the pit, so that the aim of automatic discharging is fulfilled; and when the crystallization barrel continues to move to the next station (namely the feeding station), the universal wheel contacts with the ground again because the pit on the ground disappears, and the universal wheel supports the bottom plate of the crystallization barrel to close again, so that the crystallization barrel is in a waiting state capable of bearing the raspberry tea.
Preferably, the feeding end of the tedding withering machine is provided with two berry tea inclined conveying machines, the two microwave water-removing machines are arranged in parallel between the tedding withering machine and the berry tea rolling machine set, a berry tea distributing and conveying machine is arranged between the tedding withering machine and the berry tea water-removing machine set, the berry tea water-removing machine and the berry tea rolling machine set are connected through a berry tea translation conveying machine and a berry tea lifting machine, and a berry tea distributing machine for distributing the berry tea to each berry tea rolling machine is arranged on the berry tea rolling machine set. Tedding green machine of withering usually includes the closed shell and sets up the multilayer berry tea conveyer belt in the casing, and the horizontal setting of berry tea conveyer belt and its both ends are crisscross form, and its berry tea direction of transfer of the berry tea conveyer belt of adjacent layer is opposite, and one side at casing top is equipped with the feed inlet, and the one end below of lower floor's berry tea conveyer belt is equipped with the discharge gate. The blowing device is used for blowing air to the berry tea on the berry tea conveying belt, so that the purposes of dehumidifying, withering and softening the berry tea are achieved.
Preferably, the number of the berry tea dryers is two, the two dryers are arranged on the downstream side of the second bale breaking machine in parallel, the output end of the second bale breaking machine is provided with a berry tea elevator, the discharge end of the berry tea elevator is connected with a parallel moving trolley, the feed end of the berry tea dryer is provided with a berry tea inclined conveyor, and the discharge end of the parallel moving trolley is connected with the feed end of the berry tea inclined conveyor; the second bale-loosening deblocking machine is an electric heating drum-type bale-loosening machine.
The processing flow of the strawberry tea of the continuous processing production line of the strawberry tea controls the strawberry tea frying equipment and the strawberry tea conveying equipment through the control system, and comprises the following steps:
a. and (3) spreading green: spreading and withering the berry tea in a spreading and withering machine for 2-4 hours, controlling the spreading thickness of the berry tea to be 18-22 cm, and blowing air to remove moisture from the berry tea at room temperature.
b. A water-removing process: the berry tea which finishes the spreading process enters a berry tea de-enzyming machine, the de-enzyming temperature is 180-220 ℃, and the de-enzyming time is 2-5 minutes.
c. A rolling procedure: and (3) the berry tea which completes the enzyme deactivating procedure enters a berry tea rolling machine set, the total rolling time is 40-60 minutes, wherein the total rolling time is 8-12 minutes, the total rolling time is 24-36 minutes under pressure, and the total rolling time is 8-12 minutes under loose pressure.
d. A first bale-loosing deblocking process: and (4) the berry tea after the rolling procedure enters a first bale-loosening deblocking machine, the bale-loosening temperature is 55-60 ℃, and the bale-loosening time is 3-5 minutes.
e. A crystallization process: the raspberry tea subjected to the loose bag deblocking process enters a crystallization barrel of a raspberry tea crystallization machine, the crystallization time is 3-4 hours, and when the number of the crystallization barrels is N, the crystallization process further comprises the following steps:
e1. after the strawberry tea is subjected to bale loosening and deblocking by the first bale loosening and deblocking machine, the strawberry tea is uniformly discharged onto a transfer trolley at the outlet end of the first bale loosening and deblocking machine.
e2. When a first crystallization barrel of the strawberry tea crystallization machine is located at a feeding station, the door opening assembly sucks an upper cover of the first crystallization barrel through the electromagnetic chuck, the locking mechanism of the top cover is opened, then the motor of the door opening assembly drives the electromagnetic chuck to pull open the top cover of the first crystallization barrel, the transfer trolley moves to a discharging position (at the moment, the discharging guide groove is located above the crystallization barrel), the discharging guide groove rotates positively, and the strawberry tea on the transfer trolley is guided into the first crystallization barrel. The first crystallization barrel is a first crystallization barrel positioned at a feeding station when the raspberry tea crystallization machine starts to work; in fact, all the crystallization barrels are uniformly arranged on the periphery of the rotating frame of the strawberry tea crystallization machine and rotate around the central shaft when working, and no sequence exists.
e3. Waiting that first crystallization bucket is reinforced to be accomplished, the ejection of compact guide slot reversal of transfer driving, the transfer driving removes to waiting the material level (the strawberry tea receiving position after deblocking promptly) simultaneously, avoids the closed space of first crystallization bucket top cap, and the top cap of first crystallization bucket is put down to the subassembly that opens the door, and locking mechanism locks the top cap.
e4. And the driving device of the rotating frame of the strawberry tea crystallizing machine acts to rotate the rotating frame for 1/N week by pushing a rotating frame push rod on the outer side of the rotating frame, at the moment, the next crystallizing barrel moves to a feeding station, and the opening, feeding and closing actions of the top cover of the crystallizing barrel in the steps of e2 and e3 are repeated to feed the crystallizing barrel.
e5. After the rotating frame rotates to (N-1)/N weeks, the first crystallization barrel moves to a discharging station, a pit appears on the ground below the first crystallization barrel, a universal wheel for supporting a bottom plate of the first crystallization barrel falls into the pit, the bottom plate of the first crystallization barrel is automatically opened, and the raspberry tea flows out of the bottom of the first crystallization barrel and falls into a feeding end of the raspberry tea conveying equipment.
e6. And the rotating frame continues to rotate for 1/N week, the first crystallization barrel returns to the feeding station, the universal wheel for supporting the bottom plate of the first crystallization barrel is supported with the ground, the bottom plate of the first crystallization barrel is automatically closed, a new round of feeding-crystallization-discharging process is started, and feeding and discharging of one crystallization barrel correspond to each 1/N week of rotation of the rotating frame. The rotating frame rotates for 1/N circle, which is equivalent to that the crystallization barrel moves for one station.
f. A second bale-loosing deblocking process: and (4) enabling the raspberry tea subjected to the crystallization process to enter a second bale loosening and deblocking machine, wherein the bale loosening temperature is 55-60 ℃, and the bale loosening time is 3-5 minutes.
g. And (3) drying: and (4) the berry tea subjected to the second bale loosening and deblocking process enters a berry tea dryer, and the drying temperature is 60-100 ℃ and the drying time is 25-35 minutes.
It should be noted that, the present invention does not clearly describe the berry tea conveying devices connected between the berry tea stir-frying devices, the berry tea conveying devices are berry tea lifting devices, berry tea translation devices or other berry tea conveying devices capable of moving the berry tea from one position to another position, because of different production fields, usually these berry tea conveying devices will change according to different arrangements of the berry tea production line, and a plurality of berry tea conveying devices may also be used between two adjacent berry tea stir-frying devices, which all belong to technical problems that can be easily solved by those skilled in the art. In addition, the berry tea stir-frying equipment or the conveying equipment which is not described in detail in the utility model is tea production equipment in the prior art.
The utility model has the beneficial effects that: the processing line effectively solves the problem that the conventional processing equipment for the raspberry tea cannot meet the requirement of automatic continuous production in the process of frying the raspberry tea, can meet the requirement of automatic continuous production in the whole process of frying the raspberry tea, has stable product quality, can greatly improve the production efficiency, and has high practical value.
Drawings
FIG. 1 is a connection block diagram of a berry tea frying device of the continuous processing production line of the berry tea;
FIG. 2 is a schematic view of a continuous processing line for processing strawberry tea;
FIG. 3 is a schematic view of a partial three-dimensional structure of a continuous processing line for strawberry tea of the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 3 at A;
FIG. 5 is a schematic structural diagram of a crystallization barrel according to the present invention.
In the figure: 1. the strawberry tea processing system comprises a control system, 2, a spreading and withering machine, 3, a strawberry tea inclined conveying machine, 4, a strawberry tea de-enzyming machine, 5, a strawberry tea rolling unit, 6, a first loose-package deblocking machine, 7, a strawberry tea crystallization machine, 8, a crystallization barrel, 9, a strawberry tea lifting machine, 10, a second loose-package deblocking machine, 11, a strawberry tea drying machine, 12, a rotating frame, 13, a shaft sleeve, 14, spokes, 15, connecting strips, 16, idler wheels, 17, a circular edge ring, 18, a rotating frame push rod, 19, a driving device, 20, a top cover, 21, a bottom plate, 22, a top cover guide plate, 23, a fixed plate, 24, a locking mechanism, 25, a universal wheel, 26, a ground groove, 27, a top frame, 28, a transfer traveling crane, 29, a door opening assembly, 30, 31, a strawberry tea distribution conveying machine, 32, a strawberry tea translation conveying machine, 33, a traveling crane, 34, translation, 35, 36 and stairs.
Detailed Description
The following provides a further description of embodiments of the present invention by way of examples and with reference to the accompanying drawings.
Example 1
FIG. 1 is a block diagram showing the connection relationship of a stir-frying device of the continuous processing line of strawberry tea, wherein the arrows in the diagram show the flowing direction of the strawberry tea, and FIG. 2 is a schematic diagram showing the actual arrangement structure of the continuous processing line of strawberry tea; the continuous processing production line of the berry tea comprises berry tea stir-frying equipment and berry tea conveying equipment connected between the berry tea stir-frying equipment, wherein the berry tea stir-frying equipment and the berry tea conveying equipment are both connected with a control system 1, the berry tea stir-frying equipment comprises a tedding withering machine 2, a feed end of the tedding withering machine is provided with a berry tea inclined conveying machine 3, a discharge end of the tedding withering machine is connected with a feed end of a berry tea de-enzyming machine 4 through the berry tea conveying equipment, a discharge end of the berry tea de-enzyming machine is connected with a berry tea rolling machine set 5, the berry tea rolling machine set comprises 5 berry tea rolling machines (3 shown in the figure), a discharge end of the berry tea rolling machine set is connected with a first bale deblocking machine 6 through a berry tea lifting machine, a discharge end of the first bale deblocking machine is connected with a berry tea crystallizing machine 7, the berry tea crystallizing machine comprises 15 crystallizing barrels 8 which are in a circular ring array and can rotate around the center of a circular ring, and a feed inlet of each crystallizing barrel is positioned at the top of each crystallizing barrel, the discharge port of the crystallization barrel is positioned at the bottom of the crystallization barrel, the feeding station and the discharging station of the crystallization barrel are arranged adjacently, the berry tea output end of the berry tea crystallization machine is connected with a second bale breaking machine 10 through two berry tea elevators 9, and the output end of the second bale breaking machine is connected with a berry tea dryer 11.
The strawberry tea crystallization machine comprises a rotating frame 12 (see fig. 3 and 4) which is circular as a whole, the diameter of the rotating frame is 5 meters, crystallization barrels are uniformly arranged on the periphery of the rotating frame, a central shaft is arranged in the center of the rotating frame, a shaft sleeve 13 is arranged on the central shaft, radial spokes 14 are arranged on the shaft sleeve, the outer side ends of adjacent spokes are connected through a connecting strip 15, the crystallization barrels are fixed on the spokes and the connecting strip on the periphery of the rotating frame, and rollers 16 used for supporting the rotating frame are arranged below the outer side ends of the spokes. Two circular side rings 17 with equal diameter are fixed at the outer side ends of the spokes, a plurality of uniformly arranged rotating frame push rods 18 are arranged between the two side rings, a rotating frame driving device 19 is arranged at the outer side of each side ring, and the rotating frame driving device is in transmission connection with the rotating frame push rods; in the embodiment, 150 rotating frame push rods are arranged, and each time the driving device pushes 10 rotating frame push rods to correspondingly rotate one station.
The crystallization barrel of the embodiment is a heat-insulating barrel, the diameter is 0.7 m, the wall thickness is 25 mm, the capacity is about 100 kg/barrel, the crystallization barrel comprises a barrel wall, a top cover 20 and a bottom plate 21 (see fig. 5), the top cover and the bottom plate are both of an openable structure, the upper port edge part of the crystallization barrel is provided with a top cover guide plate 22, the lower port edge part is provided with a bottom plate guide plate, the lower part of the barrel wall is provided with a fixing plate 23 for fixing the crystallization barrel, one side of the top cover is hinged with the barrel wall of the crystallization barrel, and the other side (the opposite side of the hinged side) of the top cover is provided with a locking mechanism 24; the edge of the bottom plate positioned at the front side of the moving direction of the crystallization barrel is hinged with the barrel wall of the crystallization barrel, a universal wheel 25 for supporting the bottom plate is arranged below the bottom plate at the rear side of the moving direction of the crystallization barrel, and sealing gaskets are arranged at the joints of the top cover, the bottom plate and the barrel wall.
The strawberry tea crystallization machine of this embodiment sets up in geosyncline 26, the geosyncline whole be circular, the geosyncline is located below the benchmark ground level 35, the top of geosyncline is equipped with the roof-rack 27 (be used for covering the strawberry tea crystallization machine) that is used for the ground mat formation, the feeding station of strawberry tea crystallization machine corresponds with the discharge end of first bale breaking machine, the discharge end of first bale breaking machine is equipped with transit car 28, the top of strawberry tea crystallization machine feeding station is equipped with door opening component 29, when the crystallization bucket feeding of strawberry tea crystallization machine, door opening component opens the top cap of crystallization bucket, the transit car is leading-in the crystallization bucket with the tea of first bale breaking machine output, first bale breaking machine be the cylinder bale breaker of electric heating. The discharging station of the raspberry tea crystallization machine is adjacent to the feeding station and located on the upstream side of the feeding station, a pit 30 is formed in the bottom of a groove corresponding to the discharging station, a feeding end of raspberry tea conveying equipment (a raspberry tea lifting machine) is arranged in the pit, when a crystallization barrel of the raspberry tea crystallization machine moves to the position above the pit, a universal wheel used for supporting the bottom plate of the crystallization barrel falls into the pit, the bottom plate of the crystallization barrel is automatically opened, and raspberry tea flows out of the bottom of the crystallization barrel and falls into the feeding end of the raspberry tea conveying equipment. A stair 36 is arranged between the pit and the ground level, and an operator can enter the pit to operate by utilizing the stair.
The berry tea de-enzyming machine between the tea tedding and withering machine and the berry tea rolling machine set is a microwave de-enzyming machine, the number of the microwave de-enzyming machines is two, the two microwave de-enzyming machines are arranged between the tea tedding and withering machine and the berry tea rolling machine set in parallel, a berry tea distributing and conveying machine 31 is arranged between the tea tedding and withering machine and the berry tea de-enzyming machine set, the berry tea de-enzyming machine and the berry tea rolling machine set are connected through a berry tea translation conveying machine 32 and a berry tea lifting machine, and a berry tea distributing machine 33 for distributing the berry tea to each berry tea rolling machine is arranged on the berry tea rolling machine set. The berry tea drying machines are arranged in parallel at the downstream side of the second bale breaking machine, the output end of the second bale breaking machine is provided with a berry tea lifting machine, the discharge end of the berry tea lifting machine is connected with a parallel moving vehicle 34, the feed end of the berry tea drying machine is provided with a berry tea inclined conveying machine, and the discharge end of the parallel moving vehicle is connected with the feed end of the berry tea inclined conveying machine; the second bale-loosening deblocking machine is an electric heating drum-type bale-loosening machine.
The utility model discloses a processing flow of berry tea of a continuous processing production line of berry tea, which controls a berry tea frying device and a berry tea conveying device through a control system, and comprises the following steps:
a. and (3) spreading green: spreading and withering the berry tea in a spreading and withering machine for 2-4 hours, controlling the spreading thickness of the berry tea to be 18-22 cm, and blowing air to remove moisture from the berry tea at room temperature.
b. A water-removing process: the berry tea which finishes the spreading process enters a berry tea de-enzyming machine, the de-enzyming temperature is 180-220 ℃, and the de-enzyming time is 2-5 minutes.
c. A rolling procedure: and (3) the berry tea which completes the enzyme deactivating procedure enters a berry tea rolling machine set, the total rolling time is 40-60 minutes, wherein the total rolling time is 8-12 minutes, the total rolling time is 24-36 minutes under pressure, and the total rolling time is 8-12 minutes under loose pressure.
d. A first bale-loosing deblocking process: and (4) the berry tea after the rolling procedure enters a first bale-loosening deblocking machine, the bale-loosening temperature is 55-60 ℃, and the bale-loosening time is 3-5 minutes.
e. A crystallization process: the raspberry tea which completes the loose bag deblocking process enters a crystallization barrel of a raspberry tea crystallization machine, and the crystallization time is 3-4 hours, wherein the method comprises the following steps:
e1. after the strawberry tea is subjected to bale loosening and deblocking by the first bale loosening and deblocking machine, the strawberry tea is uniformly discharged onto a transfer trolley at the outlet end of the first bale loosening and deblocking machine.
e2. When a first crystallization barrel of the strawberry tea crystallization machine is located at a feeding station, the door opening assembly sucks an upper cover of the first crystallization barrel through the electromagnetic chuck, the locking mechanism of the top cover is opened, then the motor of the door opening assembly drives the electromagnetic chuck to pull open the top cover of the first crystallization barrel, the transfer trolley moves to a discharging position (at the moment, the discharging guide groove is located above the crystallization barrel), the discharging guide groove rotates positively, and the strawberry tea on the transfer trolley is guided into the first crystallization barrel.
e3. Waiting that first crystallization bucket is reinforced to be accomplished, the ejection of compact guide slot reversal of transfer driving, the transfer driving removes to waiting the material level (the strawberry tea receiving position after deblocking promptly) simultaneously, avoids the closed space of first crystallization bucket top cap, and the top cap of first crystallization bucket is put down to the subassembly that opens the door, and locking mechanism locks the top cap.
e4. And the driving device of the rotating frame of the strawberry tea crystallizing machine acts to push a rotating frame push rod on the outer side of the rotating frame to rotate the rotating frame for 1/15 weeks, at the moment, the next crystallizing barrel moves to a feeding station, and the opening, feeding and closing actions of the top cover of the crystallizing barrel in the steps of e2 and e3 are repeated to feed the crystallizing barrel.
e5. After the rotating frame rotates to 14/15 weeks, the first crystallization barrel moves to a discharging station, a pit appears on the ground below the first crystallization barrel, a universal wheel for supporting a bottom plate of the first crystallization barrel falls into the pit, the bottom plate of the first crystallization barrel is automatically opened, and the raspberry tea flows out from the bottom of the first crystallization barrel and falls into a feeding end of the raspberry tea conveying equipment.
e6. The rotating frame continues to rotate for 1/15 weeks, the first crystallization barrel returns to the feeding station, at the moment, the universal wheel used for supporting the bottom plate of the first crystallization barrel is supported by the ground, the bottom plate of the first crystallization barrel is automatically closed, a new round of feeding-crystallization-discharging process is started, and feeding and discharging of one crystallization barrel correspond to each other every time the rotating frame rotates for 1/15 weeks.
The station switching time of this embodiment is fixed to 6 minutes, and when a 3-hour crystallization period is adopted, the single-station working period T =3 × 60/15=12 minutes, wherein the charging time of the crystallization barrel (the rotating frame is stationary and the discharging station completes discharging) is 6 minutes, and the station switching time (the rotating frame rotates) is 6 minutes; when a 4-hour crystallization period is adopted, the single-station working period T =4 × 60/15=16 minutes, the charging time of the crystallization barrel is 10 minutes, the station switching time is 6 minutes, and the required driving power is small because the rotating frame rotates slowly.
f. A second bale-loosing deblocking process: and (4) enabling the raspberry tea subjected to the crystallization process to enter a second bale loosening and deblocking machine, wherein the bale loosening temperature is 55-60 ℃, and the bale loosening time is 3-5 minutes.
g. And (3) drying: and (4) the berry tea subjected to the second bale loosening and deblocking process enters a berry tea dryer, and the drying temperature is 60-100 ℃ and the drying time is 25-35 minutes.
The two dried berry teas are respectively output by a berry tea lifter and are conveyed to the terminal auxiliary procedures of weighing, packaging and the like.
In addition to the above-mentioned embodiments, the technical features or technical data of the present invention may be reselected and combined to form new embodiments within the scope disclosed in the claims and the specification of the present invention, and the embodiments of the present invention not described in detail can be easily implemented by those skilled in the art without creative efforts, so the embodiments not described in detail should be regarded as specific embodiments of the present invention and are within the protection scope of the present invention.
Claims (8)
1. The utility model provides a continuous processing lines of berry tea, includes that berry tea fries system equipment and connects the berry tea conveying equipment of stir-fry system between the equipment of stir-fry system of berry tea, and equal connection control system (1), characterized by of system equipment and berry tea conveying equipment are fried to berry tea: the berry tea frying equipment comprises a tedding withering machine (2), the discharge end of the tedding withering machine is connected with the feed end of a berry tea de-enzyming machine (4) through berry tea conveying equipment, the berry tea de-enzyming machine is a microwave de-enzyming machine, the discharge end of the berry tea de-enzyming machine is connected with a berry tea rolling machine set (5), the berry tea rolling machine set comprises 4-5 berry tea rolling machines, the discharge end of the berry tea rolling machine set is connected with a first bale breaking machine (6) through a berry tea lifting machine, the discharge end of the first bale breaking machine is connected with a berry tea crystallizing machine (7), the berry tea crystallizing machine is arranged in a ground groove (26), the berry tea crystallizing machine comprises 12-20 crystallizing barrels (8) which are arranged in a circular ring array and can rotate around the center of a circular ring, the feed inlets of the crystallizing barrels are positioned at the top of the crystallizing barrels, the discharge outlets of the crystallizing barrels are positioned at the bottom of the crystallizing barrels, and the tea output end of the berry tea crystallizing machine is connected with a second bale breaking machine (10) through a berry tea lifting machine (9), the output end of the second bale breaking machine is connected with the berry tea dryer (11), and the output end of the berry tea dryer is connected with the berry tea conveying equipment.
2. The continuous processing production line of the berry tea as claimed in claim 1, which is characterized in that: the strawberry tea crystallization machine comprises a rotating frame (12) which is circular as a whole, crystallization barrels are uniformly arranged on the outer peripheral side of the rotating frame, a central shaft is arranged in the center of the rotating frame, a shaft sleeve (13) is arranged on the central shaft, radial spokes (14) are arranged on the shaft sleeve, the outer side ends of adjacent spokes are connected through connecting strips (15), the crystallization barrels are fixed on the spokes and the connecting strips on the outer peripheral side of the rotating frame, and idler wheels (16) used for supporting the rotating frame are arranged below the outer side ends of the spokes.
3. The continuous processing production line of the berry tea as claimed in claim 2, which is characterized in that: two circular side rings (17) with equal diameters are fixed at the outer ends of the spokes, the two circular side rings are arranged up and down, a plurality of uniformly arranged rotating frame push rods (18) are arranged between the two circular side rings, a driving device (19) of the rotating frame is arranged at the outer side of each side ring, and the driving device of the rotating frame is in transmission connection with the rotating frame push rods.
4. The continuous processing production line of the berry tea as claimed in claim 1, which is characterized in that: the crystallization barrel is a heat-insulating barrel and comprises a barrel wall, a top cover (20) and a bottom plate (21), the top cover and the bottom plate are both of an openable structure, a top cover guide plate (22) is arranged at the edge part of an upper port of the crystallization barrel, a bottom plate guide plate is arranged at the edge part of a lower port of the crystallization barrel, a fixing plate (23) for fixing the crystallization barrel is arranged at the lower part of the barrel wall, one side of the top cover is hinged with the barrel wall of the crystallization barrel, and a locking mechanism (24) is arranged at the other side of the top cover; the edge of the bottom plate positioned at the front side of the moving direction of the crystallization barrel is hinged with the barrel wall of the crystallization barrel, a universal wheel (25) for supporting the bottom plate is arranged below the bottom plate at the rear side of the moving direction of the crystallization barrel, and sealing gaskets are arranged at the joints of the top cover, the bottom plate and the barrel wall.
5. The continuous processing production line of the berry tea as claimed in claim 4, which is characterized in that: the ground groove wholly be circular, the ground groove is located below the horizon (35), the top of ground groove is equipped with roof-rack (27) that are used for the ground mat formation, the feeding station of strawberry tea crystallizer is corresponding with the discharge end of first bale breaking machine, the discharge end of first bale breaking machine is equipped with transfer car (28), the top of strawberry tea crystallizer feeding station is equipped with door opening component (29), during the crystallization bucket feeding of strawberry tea crystallizer, door opening component opens the top cap of crystallization bucket, the transfer car is leading-in the crystallization bucket with the strawberry tea of first bale breaking machine output, first bale breaking machine be electric heating's drum-type bale breaking machine.
6. The continuous processing production line of the berry tea as claimed in claim 5, which is characterized in that: the discharging station of the raspberry tea crystallization machine is adjacent to the feeding station and located on the upstream side of the feeding station, a pit (30) is formed in the bottom of a groove corresponding to the discharging station, a feeding end of raspberry tea conveying equipment is arranged in the pit, and when a crystallization barrel of the raspberry tea crystallization machine moves to the position above the pit, a universal wheel used for supporting a bottom plate of the crystallization barrel falls into the pit, the bottom plate of the crystallization barrel is automatically opened, and raspberry tea flows out of the bottom of the crystallization barrel and falls into the feeding end of the raspberry tea conveying equipment.
7. The continuous processing production line of the berry tea according to any one of the claims 1 to 6, which is characterized in that: the feeding end of the spread green withering machine is provided with two berry tea inclined conveying machines (3), the two microwave green removing machines are arranged in parallel between the spread green withering machine and the berry tea rolling machine set, a berry tea distributing conveyor (31) is arranged between the spread green withering machine and the berry tea green removing machine set, the berry tea green removing machine and the berry tea rolling machine set are connected through a berry tea translation conveyor (32) and a berry tea lifting machine, and a berry tea distributing machine (33) for distributing the berry tea to each berry tea rolling machine is arranged on the berry tea rolling machine set.
8. The continuous processing production line of the berry tea according to any one of the claims 1 to 6, which is characterized in that: the berry tea drying machines are arranged in parallel at the downstream side of the second bale breaking machine, the output end of the second bale breaking machine is provided with a berry tea lifting machine, the discharge end of the berry tea lifting machine is connected with a translation traveling crane (34), the feed end of the berry tea drying machine is provided with a berry tea inclined conveyor, and the discharge end of the translation traveling crane is connected with the feed end of the berry tea inclined conveyor; the second bale-loosening deblocking machine is an electric heating drum-type bale-loosening machine.
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| CN202121708210.8U CN215836908U (en) | 2021-07-26 | 2021-07-26 | Continuous processing production line for strawberry tea |
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| CN202121708210.8U CN215836908U (en) | 2021-07-26 | 2021-07-26 | Continuous processing production line for strawberry tea |
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Assignee: Chun'an Qiandao Lake fresh tea professional cooperative Assignor: ZHEJIANG FENGKAI MACHINERY Co.,Ltd. Contract record no.: X2022330000348 Denomination of utility model: A continuous processing production line for berry tea Granted publication date: 20220218 License type: Common License Record date: 20220728 Assignee: Qiandaohu town Yuanjian tea company in Chun'an County Assignor: ZHEJIANG FENGKAI MACHINERY Co.,Ltd. Contract record no.: X2022330000349 Denomination of utility model: A continuous processing production line for berry tea Granted publication date: 20220218 License type: Common License Record date: 20220728 |
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Assignee: Chun'an Qiandao Lake Hujiawu Tea Professional Cooperative Assignor: ZHEJIANG FENGKAI MACHINERY Co.,Ltd. Contract record no.: X2022330000350 Denomination of utility model: A continuous processing production line for berry tea Granted publication date: 20220218 License type: Common License Record date: 20220728 Assignee: Chun'an Qiandao Lake Song Village Famous Tea Factory Assignor: ZHEJIANG FENGKAI MACHINERY Co.,Ltd. Contract record no.: X2022330000351 Denomination of utility model: A continuous processing production line for berry tea Granted publication date: 20220218 License type: Common License Record date: 20220728 Assignee: Hangzhou Qiandao Lake Qianjin Ecological Agriculture Co., Ltd. Assignor: ZHEJIANG FENGKAI MACHINERY Co.,Ltd. Contract record no.: X2022330000352 Denomination of utility model: A continuous processing production line for berry tea Granted publication date: 20220218 License type: Common License Record date: 20220728 |
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Inventor after: Su Hong Inventor after: Liu Chao Inventor after: Hong Yong Inventor after: Zeng Qingyi Inventor after: Fang Wangqi Inventor after: Zhu Changying Inventor after: Su Hesheng Inventor before: Su Hong Inventor before: Liu Chao Inventor before: Hong Yong Inventor before: Zeng Qingyi Inventor before: Fang Wangqi Inventor before: Zhu Changying Inventor before: Su Hesheng |
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Effective date of registration: 20221123 Address after: 311700 No.398 Gushan Avenue, Gushan Industrial Park, Qiandaohu Town, Chun'an County, Hangzhou City, Zhejiang Province Patentee after: ZHEJIANG FENGKAI MACHINERY Co.,Ltd. Patentee after: HUNAN QIANKUN BIOTECHNOLOGY CO.,LTD. Address before: 311700 No.398 Gushan Avenue, Gushan Industrial Park, Qiandaohu Town, Chun'an County, Hangzhou City, Zhejiang Province Patentee before: ZHEJIANG FENGKAI MACHINERY Co.,Ltd. |