CN215828868U - Pipeline corrosion-resistant wear-resistant device - Google Patents

Pipeline corrosion-resistant wear-resistant device Download PDF

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Publication number
CN215828868U
CN215828868U CN202122205958.2U CN202122205958U CN215828868U CN 215828868 U CN215828868 U CN 215828868U CN 202122205958 U CN202122205958 U CN 202122205958U CN 215828868 U CN215828868 U CN 215828868U
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China
Prior art keywords
tap
induction coil
wear
resistant
corrosion
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Active
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CN202122205958.2U
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Chinese (zh)
Inventor
郑雄飞
胡雪
张立新
张胜利
董峰
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Shihezi Victory Hardfacing Engineering Technology Co ltd
Shihezi University
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Shihezi Victory Hardfacing Engineering Technology Co ltd
Shihezi University
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Abstract

The utility model relates to an anti-corrosion and wear-resistant device, in particular to an anti-corrosion and wear-resistant device for a pipeline. The device mainly comprises a vertical frame, an induction coil, a bottom frame, a guide post, a rotary frame, a control room, an electric box, an electric wire and a telescopic rod. The heating mechanism of the device adopts two modes, and the generated magnetic fields are mutually enhanced, so that the heating efficiency is higher. The surface hardness and the coating thickness are greatly improved, and the coating has better heat insulation performance.

Description

Pipeline corrosion-resistant wear-resistant device
Technical Field
The utility model relates to the field of anticorrosion and wear-resistant devices, in particular to an anticorrosion and wear-resistant device for a pipeline.
Background
The phenomena of abrasion, corrosion, fatigue and the like of engineering materials are main causes of material failure and damage, most of the material failure and damage occur on the surface or start from the surface, and the phenomena of surface abrasion, corrosion, fatigue and the like can be effectively relieved by effectively protecting the surface. Therefore, it is necessary to actively research how to improve the technical level of material surface strengthening, improve the wear resistance and corrosion resistance of the material surface, prolong the service life of parts, increase the material surface strength, and expand the application range of the material.
The induction cladding technology is used as a novel surface cladding strengthening technology integrating the advantages of the induction heating technology and the surface coating technology, the composite metal cladding layer meeting the requirements of high wear resistance and high corrosion resistance is prepared on the surface layer of the material at a lower cost, the induction cladding forming effect can fully keep the original toughness characteristic of the base material, the wear-resistant, corrosion-resistant and fatigue-resistant material characteristics of the cladding coating can be effectively exerted, and the comprehensive mechanical property of the whole part is greatly improved in a metallurgical combination mode of the cladding layer and the base. Compared with the traditional surface strengthening technologies such as surface quenching, surface carburizing and the like, the induction cladding technology not only can greatly reduce the manufacturing cost, but also can better meet the harsh requirements of the working environment of mechanical parts on the comprehensive mechanical performance of the mechanical parts.
Disclosure of Invention
The utility model aims to provide an anti-corrosion and wear-resistant device for a pipeline. The method solves the problem that the modern engineering machinery proposed in the technical background always needs to bear severe working conditions, so that parts of the modern engineering machinery are easy to lose efficacy due to corrosion, abrasion, fatigue damage, fracture and the like, and the parts are scrapped. The heating mechanism of the device adopts two modes, and the generated magnetic fields are mutually enhanced, so that the heating efficiency is higher. The surface hardness and the coating thickness are greatly improved, and the coating has better heat insulation performance.
In order to achieve the purpose, the utility model adopts the following technical scheme: the utility model provides a pipeline corrosion-resistant and wear-resistant device which basically comprises a vertical frame, an induction coil, a bottom frame, a guide post, a rotary frame, a control room, an electric box, an electric wire and a telescopic rod, wherein the rotary frame is arranged on the bottom frame, two ends of the guide post are fixed on the rotary frame, the rotation of a workpiece is realized along with the rotation of the rotary frame, the induction coil is fixed at the tail end of the telescopic rod, and the induction coil is driven by the telescopic rod to realize the movement along the guide post.
Further, the induction coil comprises a tap A, a tap B, a tap C, a tap D, an induction coil A and an induction coil B, wherein the coil A is connected with the synonym end of the coil B, and the tap D is connected with the tap B when current flows in from the tap A.
Has the advantages that:
compared with the prior art, the utility model has the beneficial effects that:
(1) the heating mechanism of the device adopts two modes, and the generated magnetic fields are mutually enhanced, so that the heating efficiency is higher.
(2) The device makes the coating and matrix material realize metallurgical bonding, has improved surface hardness and coating thickness greatly to the coating has better heat-proof quality.
Description of the drawings:
fig. 1 shows an assembly view of the corrosion and wear resistant device for the pipeline provided by the embodiment.
Fig. 2 shows a front view of an induction coil provided by the embodiment.
Description of the main Components
(1) Vertical frame, (2) induction coil, (3) bottom frame, (4) guide post, (5) revolving frame, (6) control room, (7) electric box, (8) electric wire, (9) telescopic link
A tap A (2-1), a tap B (2-2), a tap C (2-3), a tap D (2-4), an induction coil A (2-5) and an induction coil B (2-6).
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below, and it should be apparent that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in figures 1-2, the corrosion-resistant and wear-resistant device for the pipeline comprises a vertical frame (1), an induction coil (2), an underframe (3), a guide post (4), a revolving frame (5), a control room (6), an electric box (7), an electric wire (8) and a telescopic rod (9), wherein the revolving frame (5) is arranged on the underframe (3), two ends of the guide post (4) are fixed on the revolving frame (5) and rotate along with the revolving frame (5) to realize the rotation of a workpiece, the induction coil (2) is fixed at the tail end of the telescopic rod (9), and the induction coil (2) is driven by the telescopic rod (9) to realize the movement along the guide post (4).
Further, the induction coil (2) comprises a tap A (2-1), a tap B (2-2), a tap C (2-3), a tap D (2-4), an induction coil A (2-5) and an induction coil B (2-6), wherein the coil A (2-5) is connected with the synonym end of the coil B (2-6), and when current flows in from the tap A (2-1), the tap D (2-4) is connected with the tap B (2-2).
The utility model provides a pipeline anticorrosion wear resistant device which theory of operation and working process as follows:
the rotary frame (5) is arranged on the bottom frame (3), the two ends of the guide column (4) are fixed on the rotary frame (5), the rotation of a workpiece is realized along with the rotation of the rotary frame (5), the induction coil (2) is fixed at the tail end of the telescopic rod (9), and the induction coil (2) is driven by the telescopic rod (9) to realize the movement along the guide column (4). The tubular workpiece is fixed on the guide column (4) along the axial direction, and the alloy powder is uniformly spread on the inner wall surface of the pipeline. After the power is switched on, current flows in from the tap A (2-1), the tap D (2-4) is connected with the tap B (2-2), the two coils generate a superposed magnetic field, and the alloy powder is heated through the Joule effect of the current so as to be melted and bonded and attached to the inner wall of the pipeline. The induction coil (2) can move along the axial direction of the pipeline, and the pipeline can also rotate along with the rotary frame (5), so that the alloy powder coating is uniformly distributed on the inner wall of the pipeline.
While there have been shown and described what are at present considered to be the fundamental principles of the utility model and its essential features and advantages, it will be understood by those skilled in the art that the utility model is not limited by the embodiments described above, which are included to illustrate the principles of the utility model, but that various changes and modifications may be made therein without departing from the spirit and scope of the utility model as defined by the appended claims and their equivalents.

Claims (2)

1. The utility model provides a pipeline corrosion and wear resistant device, a serial communication port, pipeline corrosion and wear resistant device is including erecting frame (1), induction coil (2), chassis (3), guide post (4), revolving rack (5), control room (6), electronic box (7), electric wire (8), telescopic link (9), revolving rack (5) are arranged on chassis (3), the both ends of guide post (4) are fixed on revolving rack (5), and realize the rotation of work piece along with the rotation of revolving rack (5), induction coil (2) are fixed at the end of telescopic link (9), induction coil (2) realize the removal along guide post (4) under the drive of telescopic link (9).
2. An anticorrosion and wear-resistant device for pipelines according to claim 1, wherein the induction coil (2) comprises a tap A (2-1), a tap B (2-2), a tap C (2-3), a tap D (2-4), an induction coil A (2-5) and an induction coil B (2-6), wherein the synonym ends of the coil A (2-5) and the coil B (2-6) are connected, and the tap D (2-4) is connected with the tap B (2-2) when current flows in from the tap A (2-1).
CN202122205958.2U 2021-09-13 2021-09-13 Pipeline corrosion-resistant wear-resistant device Active CN215828868U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122205958.2U CN215828868U (en) 2021-09-13 2021-09-13 Pipeline corrosion-resistant wear-resistant device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122205958.2U CN215828868U (en) 2021-09-13 2021-09-13 Pipeline corrosion-resistant wear-resistant device

Publications (1)

Publication Number Publication Date
CN215828868U true CN215828868U (en) 2022-02-15

Family

ID=80199495

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122205958.2U Active CN215828868U (en) 2021-09-13 2021-09-13 Pipeline corrosion-resistant wear-resistant device

Country Status (1)

Country Link
CN (1) CN215828868U (en)

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