CN215824464U - Multistation electrode tool - Google Patents
Multistation electrode tool Download PDFInfo
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- CN215824464U CN215824464U CN202120784097.5U CN202120784097U CN215824464U CN 215824464 U CN215824464 U CN 215824464U CN 202120784097 U CN202120784097 U CN 202120784097U CN 215824464 U CN215824464 U CN 215824464U
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Abstract
The application relates to a multistation electrode tool. This tool includes: the jig comprises a jig base, a jig main body and a limiting fastener; the jig main body is fixed on the jig base; a first boss and a second boss are arranged on the upper surface of the jig main body; m electrode slot positions with N electrode specifications are arranged at the inner side of the first boss and used for placing electrode raw materials, and N and M are integers larger than 0; the second boss is provided with a thread through hole for installing a limiting fastener, the thread through hole is used for communicating the outer side of the second boss with the inner side of the second boss, and the limiting fastener is used for fixing the electrode raw material. The scheme provided by the application can continuously process a plurality of electrodes with different models, simplifies the electrode processing procedure, improves the processing efficiency, shortens the mold manufacturing period, and achieves the effects of increasing the yield and the efficiency and saving energy and reducing consumption.
Description
Technical Field
The application relates to the technical field of jig manufacturing, in particular to a multi-station electrode jig.
Background
With the increasingly wide application of plastic products in the household appliance industry, the components of the household air-conditioning appliance and other devices are all injection molded by using a precision grinding tool, most of finished products have extremely small R angles, the R angles need to be processed by electrode discharge on a die, each die can use dozens of to hundreds of unequal electrodes in order to meet different molding requirements, and under the traditional processing mode, each electrode processing device can only process one electrode at a time, which means that the flow of repeatedly loading blanks, processing and detaching the electrodes is required to be more than ten times or even hundreds of times, so that the processing efficiency is low, the working strength of processing personnel is high, and the die manufacturing period is prolonged.
In the prior art, in a patent with publication number CN112355418A (a porous extrusion die processing jig suitable for electric discharge machining), a processing jig is provided, which can make the positioning accuracy of a copper electrode high, and the clamping convenient and stable through a detachable mechanism, and can realize the re-processing of the copper electrode by a detachable electrode fixing seat, and can realize the one-time numerical control processing of the copper electrode, and the electrode processing accuracy is high.
The above prior art has the following disadvantages:
only one electrode can be processed each time, and under the condition that the electrode demand is large, the speed requirement of electrode processing is difficult to meet, and the working strength of processing workers is increased. Therefore, a multi-station electrode jig for continuously processing a plurality of electrodes with different models is needed.
Disclosure of Invention
In order to overcome the problems in the prior art, the multi-station electrode jig can continuously process a plurality of electrodes of different models, simplifies the electrode processing procedure, improves the processing efficiency, shortens the die manufacturing period, and achieves the effects of increasing the yield and the efficiency, saving energy and reducing consumption.
The application provides a multistation electrode tool includes:
the jig comprises a jig base 4, a jig main body 1 and a limiting fastener 3;
the jig main body 1 is fixed on the jig base 4;
a first boss 5 and a second boss 6 are arranged on the upper surface of the jig main body 1;
m electrode slot positions 2 with N electrode specifications are arranged at the inner side of the first boss 5, the electrode slot positions 2 are used for placing electrode raw materials 8, and N and M are integers larger than 1;
the second boss 6 is provided with a thread through hole for installing the limiting fastener 3, the thread through hole is used for communicating the outer side of the second boss 6 with the inner side of the second boss 6, and the limiting fastener 3 is used for fixing the electrode raw material 8.
In one embodiment, a base upper groove is arranged in the jig base 4, and the depression depth of the base upper groove is smaller than the thickness of the jig base 4;
the jig main body 1 is fixed in a groove above the base.
In one embodiment, K screw through holes are arranged in a groove above a base, and K is an integer greater than 1;
the bottom surface of tool main part 1 is equipped with the screw hole that corresponds with K screw via hole.
In one embodiment, the jig base 4 includes: k fixing screws;
the fixing screw is used for penetrating through the screw through hole and the screw hole and fixedly connecting the jig main body 1 in the groove above the base of the jig base 4.
In one embodiment, the jig main body 1 includes a first jig main body and a second jig main body;
the base upper square groove comprises a first base upper square groove and a second base upper square groove;
the first jig main body is fixed in a groove above a first base of the jig base;
the second jig main body is fixed in a groove above a second base of the jig base.
In one embodiment, the number of the screw thread through holes equal to the number of the electrode slots 2 is arranged in the second boss 6;
the arrangement position of the screw thread through hole corresponds to the position of the electrode slot position 2.
In one embodiment, the slot bottom length of the electrode slots 2 matches the length of the electrode stock 8;
the shape of the bottom of the electrode slot 2 matches the shape of the surface of the electrode material 8 in the length direction.
In one embodiment, the groove shape of the electrode groove 2 is a polygon.
In one embodiment, the jig base 4 is magnetically connected to a work magnet table in the processing apparatus.
In one embodiment, a channel groove 7 is formed between the inner side of the first boss 5 and the inner side of the second boss 6.
The technical scheme provided by the application can comprise the following beneficial effects:
on being fixed in the tool base through with the tool main part, set up a plurality of electrode trench that can put into the electrode raw materials of multiple model at tool main part upper surface to utilize spacing fastener to fix the electrode raw materials of putting into through the screw thread through-hole, thereby can let processing equipment process electrode raw materials in proper order. Compared with the prior art, the technical scheme of the application can be used for processing a plurality of electrode raw materials by arranging a plurality of electrode slot positions once, so that a plurality of electrodes with different models can be continuously processed, the mechanical and tedious steps of repeatedly loading the raw materials and disassembling finished products are omitted, the electrode processing procedure is simplified, the processing efficiency is improved, the mold manufacturing period is shortened, and the effects of increasing production and efficiency, saving energy and reducing consumption are achieved.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the application.
Drawings
The foregoing and other objects, features and advantages of the application will be apparent from the following more particular descriptions of exemplary embodiments of the application, as illustrated in the accompanying drawings wherein like reference numbers generally represent like parts throughout the exemplary embodiments of the application.
Fig. 1 is a schematic structural diagram of a multi-station electrode fixture according to an embodiment of the present disclosure;
fig. 2 is a schematic view illustrating a multi-station electrode fixture loaded on a processing apparatus according to an embodiment of the present disclosure;
fig. 3 is a partially enlarged structural view of a position where the multi-station electrode fixture in fig. 2 is located according to an embodiment of the present application.
Detailed Description
Preferred embodiments of the present application will be described in more detail below with reference to the accompanying drawings. While the preferred embodiments of the present application are shown in the drawings, it should be understood that the present application may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used in this application and the appended claims, the singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It should also be understood that the term "and/or" as used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items.
It should be understood that although the terms "first," "second," "third," etc. may be used herein to describe various information, these information should not be limited to these terms. These terms are only used to distinguish one type of information from another. For example, first information may also be referred to as second information, and similarly, second information may also be referred to as first information, without departing from the scope of the present application. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
Example one
With the increasingly wide application of plastic products in the household appliance industry, the components of the household air-conditioning appliance and other devices are all injection molded by using a precision grinding tool, most of finished products have extremely small R angles, the R angles need to be processed by electrode discharge on a die, each die can use dozens of to hundreds of unequal electrodes in order to meet different molding requirements, and under the traditional processing mode, each electrode processing device can only process one electrode at a time, which means that the flow of repeatedly loading blanks, processing and detaching the electrodes is required to be more than ten times or even hundreds of times, so that the processing efficiency is low, the working strength of processing personnel is high, and the die manufacturing period is prolonged. In the prior art, a processing jig is provided, and the jig can ensure that the positioning precision of a copper electrode is high, the clamping is convenient and stable through a detachable mechanism, the re-processing of the copper electrode can be realized through a detachable electrode fixing seat, the one-time numerical control processing can be realized through the processing of the copper electrode, and the electrode processing precision is high. However, the prior art has the disadvantages that only one electrode can be processed at a time, and under the condition of large electrode requirement, the speed requirement of electrode processing is difficult to meet, and the working strength of processing workers is increased. Therefore, a multi-station electrode jig for continuously processing a plurality of electrodes with different models is needed.
In view of the above problems, the embodiment of the application provides a multi-station electrode jig, which can continuously process a plurality of electrodes of different models, simplify the electrode processing procedure, improve the processing efficiency, shorten the mold manufacturing period, and achieve the effects of increasing the production and efficiency, saving energy and reducing consumption.
The technical solutions of the embodiments of the present application are described in detail below with reference to the accompanying drawings.
Referring to fig. 1 and 3, an embodiment of a multi-station electrode fixture according to the embodiment of the present application includes:
the multistation electrode tool includes but not limited to tool base 4, tool main part 1 and spacing fastener 3, and tool main part 1 is fixed in on the tool base 4, plays the effect of firm tool main part, and the upper surface department of tool main part 1 is equipped with first boss 5 and second boss 6.
Be provided with M electrode trench 2 of N kinds of electrode specifications in the inboard department of first boss 5, electrode trench 2 is used for placing electrode raw materials 8, N and M are for being greater than 1 integer, in this application embodiment, M can be valued and be 7, N can be valued and be 2, be provided with 7 electrode trench 2 altogether of 2 kinds of electrode specifications in the inboard department of first boss 5 promptly, it can be understood, if total 7 electrode trench 2 on the first boss 5 of single tool main part 1, set up the purpose that a plurality of tool main parts 1 can reach the electrode raw materials of continuous processing more quantity.
The electrode specification refers to length and width dimension information of the electrode, which may be expressed by a product of the length and the width of the electrode material 8, which may be 20 × 20, 25 × 25, or 20 × 30, for example, the electrode material 8 is a generally rectangular prism-shaped column, the length of which may be consistent with the length of the electrode slot 2, and the width of which may be inconsistent with the depth of the recess of the electrode slot 2, and if the length of which is inconsistent with the depth of the recess of the electrode slot, the electrode material needs to exceed the depth of the recess of the electrode slot to reach the position of the channel groove 7.
The second boss 6 is equipped with the screw thread through-hole of installation limit fastener 3, and the screw thread through-hole is used for the outside of second boss 6 and the inboard intercommunication of second boss 6, and that is the screw thread through-hole is run through second boss 6 promptly, and limit fastener 3 passes the screw thread through-hole and compresses tightly electrode raw materials 8 gradually to this comes to be used for fixed electrode raw materials 8.
The following beneficial effects can be seen from the first embodiment:
on being fixed in the tool base through with the tool main part, set up a plurality of electrode trench that can put into the electrode raw materials of multiple model at tool main part upper surface to utilize spacing fastener to fix the electrode raw materials of putting into through the screw thread through-hole, thereby can let processing equipment process electrode raw materials in proper order. Compared with the prior art, the technical scheme of the application can be used for processing a plurality of electrode raw materials by arranging a plurality of electrode slot positions once, so that a plurality of electrodes with different models can be continuously processed, the mechanical and tedious steps of repeatedly loading the raw materials and disassembling finished products are omitted, the electrode processing procedure is simplified, the processing efficiency is improved, the mold manufacturing period is shortened, and the effects of increasing production and efficiency, saving energy and reducing consumption are achieved.
Example two
In order to facilitate understanding, an embodiment of the multi-station electrode fixture is provided below for description, and in practical applications, the fixture body is fixed inside a groove above a base arranged in a fixture base, so that a stabilizing effect is achieved, and the fixture body is prevented from shifting during processing.
Referring to fig. 1 and 3, an embodiment of the multi-station electrode fixture according to the embodiment of the present application includes:
the jig base 4 is provided with a base upper groove, in the embodiment of the present application, the base upper groove is a groove disposed on the upper surface of the jig base 4, and the recessed depth of the base upper groove is smaller than the thickness of the jig base 4, that is, the base upper groove does not exceed the bottom of the jig base 4, and only one groove is dug in the jig base 4.
In the embodiment of the present application, the dimension of the groove above the base matches with the length and width of the fixture main body 1, and it can be understood that, in practical application, the dimension of the groove above the base may not match with the length and width of the fixture main body 1, and needs to be selected according to practical application conditions, and the dimension is not limited uniquely here.
K screw through holes are formed in the groove above the base, the screw through holes are holes, used for mounting screws, of the bottom of the jig base 4 penetrate through to the groove bottom of the groove above the base, and K is an integer larger than 1. In the embodiment of the application, the value of K may be 5, so as to ensure the fixing effect.
Correspondingly, the bottom surface of the jig main body 1 is provided with screw holes corresponding to the K screw through holes one to one.
The fixed screw starts from the bottom of tool base 4, passes the screw via hole and reaches the tank bottom of base upper groove, and then continues to rotate among the screw hole that gets into the bottom surface of tool main part 1, until K fixed screw is screwed up to be fixed in the base upper groove with tool main part 1. For example, the fixing screw may be fixed by a cup head screw, and in practical applications, the fixing screw may also be fixed by other types of fixing screws, which are not limited herein.
In the embodiment of the present application, in order to continuously process more electrode materials 8 and produce more electrodes, the fixture main body 1 at least includes a first fixture main body and a second fixture main body, the base upper groove at least includes a first base upper groove and a second base upper groove, correspondingly, the first fixture main body is fixed in the first base upper groove of the fixture base, and the second fixture main body is fixed in the second base upper groove of the fixture base.
The following beneficial effects can be seen from the above second embodiment:
install in proper order among the screw via hole in the base top groove and the screw hole of tool main part bottom surface through the set screw, fix the tool main part in the base top groove, through setting up a plurality of tool main parts and a plurality of base top grooves, reach the purpose of the more electrode raw materials of continuous processing, promote electrode production speed. Compared with the prior art, the fixture has the advantages that the fixture main body is fixed inside the groove above the base in the fixture base, the stabilizing effect is achieved, the fixture main body is prevented from deviating in position during machining, the production quality of the electrode is guaranteed, the number of the fixture main body and the groove above the base is increased, the production efficiency of the electrode is improved, the manufacturing period of the die is shortened, and the effects of increasing production and efficiency, saving energy and reducing consumption are achieved.
EXAMPLE III
In practical application, the profile of the bottom of the electrode slot is set to match the shape of the surface of the electrode raw material in the length direction, and then the electrode raw material is fixed in the electrode slot through the limiting fastener 3, so that a stabilizing effect is achieved, and the electrode raw material is prevented from being subjected to position deviation during processing.
Referring to fig. 1, 2 and 3, a third embodiment of the multi-station electrode fixture according to the embodiment of the present application includes:
the number of the screw tooth through holes equal to that of the electrode slot positions 2 is arranged in the second boss 6, the arrangement positions of the screw tooth through holes correspond to those of the electrode slot positions 2, and the screw tooth through holes can be directly opposite to the bottoms of the electrode slot positions 2, so that the electrode raw material 8 can be pressed on the front surface of the limiting fastener 3 after the limiting fastener penetrates through the screw tooth through holes, and the effect of fixing the electrode raw material 8 is achieved. In the embodiment of the application, spacing fastener 3 has adopted spacing fastening screw to realize, fixed electrode raw materials 8 after twisting spacing fastening screw into the thread through-hole, in practical application, also can adopt the mode of spacing fixed plate, the position that corresponds electrode trench 2 on the spacing fixed plate sets up spacing fore-set, the length of spacing fore-set is customized to the electrode specification that electrode trench 2 that sets up on tool main part 1 corresponds, the both ends of spacing fixed plate are equipped with the fixed screw of being connected with tool main part 1, be close to tool main part 1 gradually along with spacing fixed plate, spacing fore-set top tight electrode raw materials 8. It can be understood that the implementation method of the spacing fastener 3 is various, and is intended to play a role in fixing the electrode material, and in practical application, the implementation mode of the spacing fastener 3 can be selected according to practical application conditions, and is not limited herein.
In order to achieve a better fixing effect, in the embodiment of the present application, the length of the bottom of the electrode slot 2 is set to be equal to the length of the electrode material 8, and the shape of the electrode slot 2 is polygonal, for example, it may be set to be rectangular, in which case, the two sidewalls of the electrode slot 2 ensure that the electrode material 8 does not shift left and right during the processing.
In practical application, the surface of the electrode material 8 in the length direction may not be a smooth plane, and there may be a concave-convex position, so that the shape of the bottom of the electrode slot 2 is set to match the shape of the surface of the electrode material 8 in the length direction, so as to achieve a better fitting effect, and ensure that the electrode material 8 can be fixed without position deviation in the machining process.
In this application embodiment, in the electrode machining process, tool base 4 is connected with the work magnetic table magnetism in the processing equipment, adsorbs whole multistation electrode tool and fixes on the workstation to stable processing is carried out.
A channel groove 7 is formed between the inner side of the first boss 5 and the inner side of the second boss 6, if the width of the electrode raw material exceeds the depth of the recess of the electrode groove, the electrode raw material needs to reach the position of the channel groove 7, and on the other hand, the channel groove 7 is arranged to facilitate processing of the jig, so that corner cleaning can be avoided, the electrode raw material 8 can be clamped conveniently, the whole weight of the jig main body 1 can be reduced, and the electrode finished product can be disassembled and assembled conveniently.
From the third embodiment above, the following beneficial effects can be seen:
the electrode raw material is fixed in the electrode slot position by the limiting fastener penetrating through the thread through hole to press the electrode raw material, so that the electrode raw material is prevented from deviating in the machining process. Compared with the prior art, the electrode material fixing device has the advantages that the electrode material can be stably fixed in the electrode slot position through the limiting fastener, the stabilizing effect is achieved, the electrode material is prevented from shifting during processing, the production quality of the electrode is guaranteed, the production efficiency of the electrode is improved, and the effects of increasing production and efficiency, saving energy and reducing consumption are achieved.
The aspects of the present application have been described in detail hereinabove with reference to the accompanying drawings. In the above embodiments, the descriptions of the respective embodiments have respective emphasis, and for parts that are not described in detail in a certain embodiment, reference may be made to related descriptions of other embodiments. Those skilled in the art should also appreciate that the acts and modules referred to in the specification are not necessarily required in the present application. In addition, it can be understood that the steps in the method of the embodiment of the present application may be sequentially adjusted, combined, and deleted according to actual needs, and the modules in the device of the embodiment of the present application may be combined, divided, and deleted according to actual needs.
Having described embodiments of the present application, the foregoing description is intended to be exemplary, not exhaustive, and not limited to the disclosed embodiments. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen in order to best explain the principles of the embodiments, the practical application, or improvements made to the technology in the marketplace, or to enable others of ordinary skill in the art to understand the embodiments disclosed herein.
Claims (10)
1. The utility model provides a multistation electrode tool which characterized in that includes:
the jig comprises a jig base (4), a jig main body (1) and a limiting fastener (3);
the jig main body (1) is fixed on the jig base (4);
a first boss (5) and a second boss (6) are arranged on the upper surface of the jig main body (1);
m electrode slot positions (2) with N electrode specifications are arranged at the inner side of the first boss (5), the electrode slot positions (2) are used for placing electrode raw materials (8), and N and M are integers larger than 0;
the second boss (6) is provided with a screw thread through hole for installing the limiting fastener (3), the screw thread through hole is used for communicating the outer side of the second boss (6) with the inner side of the second boss (6), and the limiting fastener (3) is used for fixing the electrode raw material (8).
2. The multi-station electrode jig according to claim 1,
a base upper groove is formed in the jig base (4), and the concave depth of the base upper groove is smaller than the thickness of the jig base (4);
the jig main body (1) is fixed in the groove above the base.
3. The multi-station electrode jig according to claim 2,
k screw through holes are formed in the groove above the base, and K is an integer larger than 1;
the bottom surface of the jig main body (1) is provided with screw holes corresponding to the K screw through holes.
4. The multi-station electrode jig according to claim 3,
the jig base (4) includes: k fixing screws;
the fixing screws are used for penetrating through the screw through holes and the screw holes and fixedly connecting the jig main body (1) in the groove above the base of the jig base (4).
5. The multi-station electrode jig according to claim 2,
the jig main body (1) comprises a first jig main body and a second jig main body;
the base upper square groove comprises a first base upper square groove and a second base upper square groove;
the first jig main body is fixed in a groove above a first base of the jig base;
the second jig main body is fixed in a groove above a second base of the jig base.
6. The multi-station electrode jig according to claim 1,
the number of the thread through holes equal to that of the electrode slot positions (2) is arranged in the second boss (6);
the arrangement position of the thread through hole corresponds to the position of the electrode slot position (2).
7. The multi-station electrode jig according to claim 1,
the length of the bottom of the electrode slot (2) is matched with that of the electrode raw material (8);
the shape of the bottom of the electrode slot (2) is matched with the shape of the surface of the electrode raw material (8) in the length direction.
8. The multi-station electrode jig according to claim 1,
the electrode slot (2) is polygonal in shape.
9. The multi-station electrode jig according to claim 1,
the jig base (4) is magnetically connected with a working magnetic table in the processing equipment.
10. The multi-station electrode jig according to claim 1,
a channel groove (7) is formed between the inner side of the first boss (5) and the inner side of the second boss (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120784097.5U CN215824464U (en) | 2021-04-16 | 2021-04-16 | Multistation electrode tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120784097.5U CN215824464U (en) | 2021-04-16 | 2021-04-16 | Multistation electrode tool |
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| Publication Number | Publication Date |
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| CN215824464U true CN215824464U (en) | 2022-02-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202120784097.5U Active CN215824464U (en) | 2021-04-16 | 2021-04-16 | Multistation electrode tool |
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| CN (1) | CN215824464U (en) |
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2021
- 2021-04-16 CN CN202120784097.5U patent/CN215824464U/en active Active
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