CN215824041U - A punching press cuts all-in-one for elevator part processing - Google Patents
A punching press cuts all-in-one for elevator part processing Download PDFInfo
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- CN215824041U CN215824041U CN202122328784.9U CN202122328784U CN215824041U CN 215824041 U CN215824041 U CN 215824041U CN 202122328784 U CN202122328784 U CN 202122328784U CN 215824041 U CN215824041 U CN 215824041U
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Abstract
A stamping and cutting integrated machine for processing elevator components comprises a workbench, wherein two punching and cutting devices are arranged at the upper part of the workbench at intervals; each punching and cutting device comprises a fixed die with a die cavity, a feeding device for conveying the section bar to pass through the die cavity, and an operation device matched with the fixed die to process the section bar, wherein a punching support is arranged at the upper part of the workbench, and a transverse through hole and a longitudinal through hole which are communicated with the die cavity are respectively arranged on the side surface and the top surface of the fixed die; the operation device is installed on the stamping support and comprises a transverse punching assembly, a longitudinal punching assembly and a cutting assembly, wherein the transverse punching assembly is used for penetrating through a transverse through hole to perform transverse punching, the longitudinal punching assembly is used for penetrating through a longitudinal through hole to perform longitudinal punching, and the cutting assembly is used for cutting off the section. The utility model can carry out the processes of feeding, punching, cutting and the like on the same device, thereby having the advantages of high production efficiency, good processing quality, low equipment investment cost, small equipment floor area and the like, and being suitable for wide popularization and application.
Description
Technical Field
The utility model relates to profile processing equipment, in particular to a stamping and cutting integrated machine for processing elevator components.
Background
In the installation of elevators, parts are usually needed to assist the connection between the components of the elevator, or to assist the load bearing of the elevator, so the machining of the elevator components plays an important role in the elevator production process.
In the prior art, the elevator components are generally formed by cutting and punching sections such as angle steel, channel steel, and C-section steel. When in processing, the sectional material is cut to length by a sawing machine, then the workpiece is circulated, and the cut sectional material is placed on a punching machine for punching.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model provides a stamping and cutting integrated machine for processing elevator components.
The technical scheme adopted by the utility model for solving the technical problems is as follows:
the utility model provides a punching press cuts all-in-one for elevator part processing, includes the workstation, its characterized in that: two punching and cutting devices are arranged at the upper part of the workbench at intervals, a cantilever is rotatably connected to the side surface of the workbench, and a control device for controlling the punching and cutting devices to work is rotatably connected to the cantilever; each punching and cutting device comprises a fixed die with a die cavity, a feeding device for conveying the section bar to pass through the die cavity, and an operation device matched with the fixed die to process the section bar, wherein a punching support is arranged at the upper part of the workbench, the fixed die is arranged in the punching support, and a transverse through hole and a longitudinal through hole which are communicated with the die cavity are respectively arranged on the side surface and the top surface of the fixed die; the operation device is arranged on the stamping bracket and comprises a transverse punching assembly for transversely punching through a transverse through hole, a longitudinal punching assembly for longitudinally punching through a longitudinal through hole and a cutting assembly for cutting the section; be equipped with the waste tank in the workstation, be equipped with on the bottom surface of cover half and make the produced waste material that punches a hole drop the waste material discharge passage on the waste tank, be equipped with the waste discharge opening on the side of workstation, waste tank one end is passed the waste discharge opening and is stretched out outside the workstation.
In the utility model, the transverse punching assembly comprises a transverse oil cylinder arranged on the side surface of the punching bracket and a transverse punch slidably inserted into the transverse through hole, and a piston rod of the transverse oil cylinder is connected to drive the transverse punch to act.
In the utility model, the longitudinal punching assembly comprises a longitudinal oil cylinder arranged on the top surface of the punching support and a longitudinal punch slidably inserted into the longitudinal through hole, and a piston rod of the longitudinal oil cylinder is connected to drive the longitudinal punch to act.
In the utility model, the cutting assembly comprises a cutting oil cylinder arranged on the side surface of the stamping bracket and a cutting knife arranged at the outlet of the die cavity, and a piston rod of the cutting oil cylinder is connected with and drives the cutting knife.
In the utility model, the feeding device comprises a feeding guide rail arranged on the workbench, a feeding seat slidably arranged on the feeding guide rail, a feeding driving mechanism for driving the feeding seat to move along the feeding guide rail, and a clamping mechanism arranged on the feeding seat and used for clamping the section.
In the utility model, the feeding driving mechanism comprises a feeding rack arranged on the workbench and a servo motor arranged on the feeding seat, and a gear meshed with the feeding rack is arranged on an output shaft of the servo motor.
In the utility model, a plurality of supporting and conveying devices for supporting and conveying the sectional materials are arranged at the upper part of the workbench, the supporting and conveying devices are arranged at intervals along the guide of the feeding guide rail, and the supporting and conveying devices comprise conveying brackets arranged on the workbench and conveying rollers rotatably arranged on the conveying brackets.
The utility model has the beneficial effects that:
1. according to the utility model, two punching and cutting devices are arranged on the same workbench, and can be respectively controlled by the control device to work simultaneously or independently so as to produce different elevator components, so that the production efficiency is improved, and the structural design occupies a small area;
2. each punching and cutting device integrates feeding, punching, cutting and the like, so that the production efficiency is greatly improved, the processing procedures and operators are reduced, the production cost is reduced, the probability of safety accidents is reduced, and the production safety is improved.
In conclusion, the utility model can carry out the processes of feeding, punching, cutting and the like on the same device, thereby having the advantages of high production efficiency, good processing quality, low equipment investment cost, small equipment floor area and the like, and being suitable for wide popularization and application.
Drawings
The utility model is further illustrated by the following figures and embodiments:
FIG. 1 is a front view of the present embodiment;
FIG. 2 is a side view of the present embodiment;
FIG. 3 is a top view of the present embodiment;
fig. 4 is a front view of the punch cutting apparatus.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention.
Referring to fig. 1-4, the punching and cutting integrated machine for processing the elevator components comprises a workbench 1, two punching and cutting devices are arranged at the upper part of the workbench 1 at intervals, an L-shaped cantilever 2 is rotatably connected to the side surface of the workbench 1, a control device 3 for controlling the punching and cutting devices to work is rotatably connected to the cantilever 2, the control device 3 comprises a control box rotatably connected to the top end of the cantilever 2 and a control module arranged on the control box, the control module is composed of a PLC (programmable logic controller) and a connecting circuit thereof, and the control module is connected with and controls the punching and cutting devices to work so as to realize the processes of feeding, punching, cutting and the like of sectional materials; and through the setting of above-mentioned cantilever, can make controlling means 3 rotate to different positions to the workman is in the working parameter of different positions adjustment controlling means 3.
Furthermore, each punching and cutting device comprises a fixed die 4 with a die cavity 5, a feeding device used for conveying the section bar to pass through the die cavity 5 and an operation device matched with the fixed die 4 to process the section bar, a punching support 6 is installed at the upper part of the workbench 1, the fixed die 4 is arranged in the punching support 6, and a transverse through hole and a longitudinal through hole communicated with the die cavity 5 are respectively formed in the side surface and the top surface of the fixed die 4; the working device is arranged on the stamping bracket 6 and comprises a transverse punching assembly for transversely punching through a transverse through hole, a longitudinal punching assembly for longitudinally punching through a longitudinal through hole and a cutting assembly for cutting the section passing through the die cavity 5.
In this embodiment, be equipped with waste tank 7 in workstation 1, be equipped with on the bottom surface of cover half 4 and make the produced waste material that punches a hole drop the waste material discharge passage on waste tank 7, be equipped with waste discharge port 8 on the side of workstation 1, waste tank 7 one end sets up and passes waste discharge port 8 to stretch out outside workstation 1, and the waste material is on waste discharge passage drops waste tank 7, then discharges to the outside through waste tank 7 to avoid the waste material to gather in die cavity 5 and workstation 1, influence work. In addition, the one end that waste chute 7 passed waste discharge port 8 is equipped with the waste discharge gate, and the back is opened to the waste discharge gate, and the waste material can slide to outside waste discharge car or waste material district through waste chute 7's slope. Moreover, be equipped with the vibrator 26 that drives the vibrations of waste chute 7 in the workstation 1, waste chute 7 is installed on vibrator 26, and waste chute 7 vibrations and the waste material that can be convenient for on the waste chute 7 along the incline direction landing.
In the structure, the transverse punching assembly comprises a transverse oil cylinder 9 arranged on the side surface of the punching bracket 6 and a transverse punch 10 inserted into the transverse through hole in a sliding manner, and a piston rod of the transverse oil cylinder 9 is connected with and drives the transverse punch 10 to move and extend into the die cavity 5 to punch a profile transversely. In this embodiment, the working device has at least two longitudinal punching assemblies arranged at intervals to improve the longitudinal punching efficiency; the longitudinal punching assembly comprises a longitudinal oil cylinder 11 arranged on the top surface of the punching support 6 and a longitudinal punch 12 inserted into the longitudinal through hole in a sliding mode, and a piston rod of the longitudinal oil cylinder 11 is connected with and drives the longitudinal punch 12 to move and extend into the die cavity 5 to punch a profile longitudinally. The cutting-off assembly comprises a cutting-off oil cylinder 13 arranged on the side face of the stamping support 6 and a cutting-off knife 14 arranged at the outlet of the die cavity 5, a piston rod of the cutting-off oil cylinder 13 is connected with and drives the cutting-off knife 14, and the section bar is cut off to obtain the required elevator component.
Referring to fig. 4, in the present embodiment, the fixed mold 4 is provided with a cutting guide 21, a cutting guide groove is formed between the fixed mold 4 and the cutting guide 21, and the cutting knife 14 can penetrate through the cutting guide groove to extend to an outlet of the mold cavity 5, so that the quality of the profile cut by the cutting knife 14 is improved, and the dimensional accuracy of elevator components is ensured. In the embodiment, the transverse cylinder 9, the longitudinal cylinder 11 and the cutting cylinder 13 are all connected and controlled by a control module, and the control mode of the cylinders is the prior art, so that the detailed description is omitted. In addition, two transverse guide holes parallel to the transverse through hole are formed in the side face of the fixed die 4, a transverse guide block 22 is arranged on a piston rod of the transverse oil cylinder 9, two transverse guide rods 23 are fixedly arranged on the transverse guide block 22, and each transverse guide rod 23 is inserted into one transverse guide hole in a sliding mode so that the transverse guide rods 23 are utilized to increase the stability of the action of the transverse punch 10. Similarly, two longitudinal guide holes parallel to the longitudinal through hole are formed in the top surface of the fixed die 4, a longitudinal guide block 24 is arranged on a piston rod of the longitudinal oil cylinder 11, two longitudinal guide rods 25 are arranged on the longitudinal guide block 24, and each longitudinal guide rod 25 is inserted into one longitudinal guide hole in a sliding manner, so that the stability of the action of the longitudinal punch 12 is improved by using the longitudinal guide rods 25.
In the present embodiment, the cutting guide 21 is provided with a first sensor for detecting whether the cutting blade 14 performs the operation of cutting the profile; the fixed die 4 is provided with a second sensor for detecting whether the transverse punch 10 punches a hole or not and a third sensor for detecting whether the longitudinal punch 12 punches a hole or not, the first sensor, the second sensor and the third sensor are all electrically connected with the control module to feed back detection data, and the control module can compare the fed back detection data with set data so as to judge whether an abnormal condition exists in the machining process or not. The positions of the first sensor, the second sensor, and the third sensor are not limited to the above arrangement, and only the purpose of detecting the motion needs to be achieved, and therefore the first sensor, the second sensor, and the third sensor are not shown in the drawings.
In a preferred embodiment, the feeding device includes a feeding guide rail 15 mounted on the worktable 1, a feeding seat 16 slidably mounted on the feeding guide rail 15, a feeding driving mechanism for driving the feeding seat 16 to move along the feeding guide rail 15, and a clamping mechanism 17 disposed on the feeding seat 16 for clamping the profile. Further, the feeding driving mechanism comprises a feeding rack 18 arranged on the workbench 1 and a servo motor 19 arranged on the feeding seat 16, a gear meshed with the feeding rack 18 is arranged on an output shaft of the servo motor 19, and the servo motor 19 is connected and controlled by a control module, so that the feeding seat 16 is controlled to slide along the guide of the feeding guide rail 15, and the purpose of pushing the profile is achieved. In the above structure, the feeding base 16 is provided with a cover covering the servo motor 19. The clamping mechanism 17 can be a pneumatic finger, and the section bar can be directly clamped by the pneumatic finger, so that the structure is simple, and the action is quick; the clamping mechanism 17 may also be a telescopic cylinder including a clamp and a driving clamp for clamping the profile, and the telescopic cylinder may be an air cylinder or an oil cylinder, and is not limited specifically.
In a preferred embodiment, a plurality of supporting devices 20 for supporting and conveying the profile are arranged at the upper part of the workbench 1, the plurality of supporting devices 20 are arranged at intervals along the feeding guide rail 15 in a guiding manner, the supporting devices 20 comprise a conveying bracket arranged on the workbench 1 and a conveying roller rotatably mounted on the conveying bracket, the profile can be placed on the conveying roller, and then the profile on the conveying roller is pushed by the feeding device to pass through the die cavity 5 for punching and cutting, so that the influence of the middle bending of the profile on the machining precision when the length of the profile is long is avoided. In addition, the bottom surfaces of the clamping mechanism 17 and the feeding seat 16 are higher than the top of the conveying roller so as to prevent the interference phenomenon in the process of pushing the section bar.
The above description is only a preferred embodiment of the present invention, and the technical solutions that achieve the objects of the present invention by substantially the same means are within the protection scope of the present invention.
Claims (7)
1. The utility model provides a punching press cuts all-in-one for elevator part processing, includes workstation (1), its characterized in that: two punching and cutting devices are arranged at the upper part of the workbench (1) at intervals, a cantilever (2) is rotatably connected to the side surface of the workbench (1), and a control device (3) for controlling the punching and cutting devices to work is rotatably connected to the cantilever (2); each punching and cutting device comprises a fixed die (4) with a die cavity (5), a feeding device for conveying a section bar to pass through the die cavity (5), and an operation device matched with the fixed die (4) to process the section bar, wherein a punching support (6) is installed at the upper part of the workbench (1), the fixed die (4) is arranged in the punching support (6), and the side surface and the top surface of the fixed die (4) are respectively provided with a transverse through hole and a longitudinal through hole which are communicated with the die cavity (5); the working device is arranged on the stamping bracket (6), and comprises a transverse punching assembly for transversely punching through a transverse through hole, a longitudinal punching assembly for longitudinally punching through a longitudinal through hole, and a cutting assembly for cutting the section; be equipped with in workstation (1) waste material groove (7), be equipped with on the bottom surface of cover half (4) and make the produced waste material that punches a hole drop the waste material on waste material groove (7) and see off the passageway, be equipped with waste discharge opening (8) on the side of workstation (1), waste material groove (7) one end is passed waste discharge opening (8) and is stretched out outside workstation (1).
2. The integrated stamping and cutting machine for processing elevator components as claimed in claim 1, wherein: the transverse punching assembly comprises a transverse oil cylinder (9) arranged on the side surface of the punching support (6) and a transverse punch (10) inserted into the transverse through hole in a sliding mode, and a piston rod of the transverse oil cylinder (9) is connected with and drives the transverse punch (10) to act.
3. The integrated stamping and cutting machine for processing elevator components as claimed in claim 1, wherein: the longitudinal punching assembly comprises a longitudinal oil cylinder (11) arranged on the top surface of the punching support (6) and a longitudinal punch (12) inserted into the longitudinal through hole in a sliding mode, and a piston rod of the longitudinal oil cylinder (11) is connected with and drives the longitudinal punch (12) to act.
4. The integrated stamping and cutting machine for processing elevator components as claimed in claim 1, wherein: the cutting assembly comprises a cutting oil cylinder (13) arranged on the side face of the stamping support (6) and a cutting knife (14) arranged at the outlet of the die cavity (5), and a piston rod of the cutting oil cylinder (13) is connected with and drives the cutting knife (14).
5. The integrated stamping and cutting machine for processing elevator components as claimed in claim 1, wherein: the feeding device comprises a feeding guide rail (15) arranged on the workbench (1), a feeding seat (16) slidably arranged on the feeding guide rail (15), a feeding driving mechanism for driving the feeding seat (16) to move along the feeding guide rail (15) in a guiding way, and a clamping mechanism (17) arranged on the feeding seat (16) and used for clamping the sectional material.
6. The integrated stamping and cutting machine for processing elevator components as claimed in claim 5, wherein: the feeding driving mechanism comprises a feeding rack (18) arranged on the workbench (1) and a servo motor (19) arranged on the feeding seat (16), and a gear meshed with the feeding rack (18) is arranged on an output shaft of the servo motor (19).
7. The integrated stamping and cutting machine for processing elevator components as claimed in claim 5, wherein: the upper portion of workstation (1) is equipped with a plurality of supports that are used for bearing to carry the section bar and send device (20), and a plurality of supports send device (20) to arrange along pay-off guide rail (15) direction interval, hold in the palm send device (20) including setting up the transport support on workstation (1), rotate the transport roller of installing on transport support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122328784.9U CN215824041U (en) | 2021-09-24 | 2021-09-24 | A punching press cuts all-in-one for elevator part processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122328784.9U CN215824041U (en) | 2021-09-24 | 2021-09-24 | A punching press cuts all-in-one for elevator part processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215824041U true CN215824041U (en) | 2022-02-15 |
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ID=80201108
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122328784.9U Active CN215824041U (en) | 2021-09-24 | 2021-09-24 | A punching press cuts all-in-one for elevator part processing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215824041U (en) |
-
2021
- 2021-09-24 CN CN202122328784.9U patent/CN215824041U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A Stamping and Cutting Integrated Machine for Machining Elevator Parts Effective date of registration: 20221205 Granted publication date: 20220215 Pledgee: Guangdong Shunde Rural Commercial Bank Co.,Ltd. science and technology innovation sub branch Pledgor: GUANGDONG HUAKAI ELEVATOR Co.,Ltd. Registration number: Y2022980024813 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |