CN215823711U

CN215823711U - Aluminum product pre-cleaning equipment

Info

Publication number: CN215823711U
Application number: CN202121190914.0U
Authority: CN
Inventors: 高猛
Original assignee: Jiangsu Kaihua Aluminum Co ltd
Current assignee: Jiangsu Kaihua Aluminum Co ltd
Priority date: 2021-05-31
Filing date: 2021-05-31
Publication date: 2022-02-15
Anticipated expiration: 2031-05-31

Abstract

The utility model discloses aluminum product pre-cleaning equipment which comprises an equipment shell, wherein a water tank is fixedly connected to the outer side wall of the top of the equipment shell, a self-priming centrifugal pump is fixedly connected to the inner bottom side wall of the water tank, the output end of the self-priming centrifugal pump is fixedly connected with a water inlet pipe, the water inlet pipe penetrates through the side wall of the water tank, one end of the water inlet pipe is fixedly connected with a plurality of high-pressure water pipes with water outlet ends, the high-pressure water pipes are positioned in the upper wall of the equipment shell, a plurality of water outlet ends of the high-pressure water pipes are provided with rotary water spraying devices, a plurality of supporting columns are fixedly connected to the inner bottom side wall of the equipment shell, the supporting columns are connected with a grid plate through vibrating devices, cleaning devices are arranged on the grid plate, a constant-temperature heater is fixedly connected to the inner bottom side wall of the equipment shell, and a water outlet is formed in the inner bottom side wall of the equipment shell. The utility model improves the cleaning effect, reduces the loss of aluminum products and improves the yield of products.

Description

Aluminum product pre-cleaning equipment

Technical Field

The utility model relates to the technical field of cleaning, in particular to pre-cleaning equipment for aluminum products.

Background

The aluminum product surface cleanliness requirement of machine tooling is higher, and under the condition that cleanliness degree is not up to standard, add man-hour, the finished product assembly rate in later stage is not high, and is because aluminium bits impurity and cutting fluid attach to the aluminium product mostly, and the mode of washing the aluminium bits at present adopts high-pressure squirt direct pressure to wash, and one kind is through compressed air removal aluminium bits.

But among the prior art, cause the damage to the surface of aluminium system product easily when using the high-pressure squirt to wash, influence the yields in later stage, when adopting compressed air to take out the aluminium bits, the unable clean clearance of cutting fluid can influence machining efficiency, damage material in later stage processing.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide an aluminum product pre-cleaning device to solve the problems in the background technology.

In order to achieve the purpose, the utility model adopts the following technical scheme:

an aluminum product pre-cleaning device comprises a device shell, a water tank is fixedly connected to the outer side wall of the top of the device shell, a self-priming centrifugal pump is fixedly connected to the inner bottom side wall of the water tank, an inlet pipe is fixedly connected to the output end of the self-priming centrifugal pump, the inlet pipe penetrates through the side wall of the water tank, one end of the inlet pipe is fixedly connected with a high-pressure water pipe with a plurality of water outlet ends, the high-pressure water pipe is positioned in the upper wall of the device shell, a plurality of water outlet ends of the high-pressure water pipe are provided with a rotary water spraying device, a plurality of support columns are fixedly connected to the inner bottom side wall of the device shell, the support columns are connected with a grid plate through a vibrating device, a cleaning device is arranged on the grid plate, a constant-temperature heater is fixedly connected to the inner bottom side wall of the device shell, a water outlet is arranged on the inner bottom side wall of the device shell, and a water outlet pipe is fixedly connected to the other end of the water outlet, and a valve is arranged on the water outlet pipe.

As a further improvement scheme of the technical scheme: the rotary water spraying device comprises a plurality of spray head supports, each spray head support is fixedly connected to the top side wall of the inside of the equipment shell, a rotary spray head is fixedly connected to the bottom end of each spray head support, and the rotary spray heads are communicated with a plurality of water outlet ends of the high-pressure water pipes in a one-to-one correspondence mode.

As a further improvement scheme of the technical scheme: cleaning device includes a plurality of division boards and separation board, every division board and separation board are criss-cross fixed connection at the last lateral wall of grid plate, every fixedly connected with a plurality of different sizes's software pipe on the lateral wall of division board, every the other end fixedly connected with soft hair bulb of software pipe.

As a further improvement scheme of the technical scheme: the side wall of the equipment shell is hinged with a sealing door, and the outer side wall of the sealing door is fixedly connected with a door handle.

As a further improvement scheme of the technical scheme: the side wall of the equipment shell is provided with an observation room, and the observation room is sprayed with a waterproof fog coating on the side wall in the equipment shell.

As a further improvement scheme of the technical scheme: the vibrating device comprises a plurality of supporting grooves, each supporting groove is formed in the top end of each supporting column, supporting springs are fixedly connected to the bottom side walls of the supporting grooves, each supporting groove is matched with each supporting spring in size, and the upper ends of the supporting springs are fixedly connected to the lower side walls of the grid plates.

As a further improvement scheme of the technical scheme: a plurality of wheel grooves are formed in the bottom side wall of the equipment shell, and universal wheels are fixedly connected to the bottom side wall of each wheel groove.

As a further improvement scheme of the technical scheme: and the surfaces of the grid plate, the partition plate and the barrier plate are subjected to rust-proof plating treatment.

Compared with the prior art, the utility model has the beneficial effects that: the utility model adopts water flow centrifugal force and a constant temperature heating device to carry out pretreatment on the aluminum product, can efficiently and quickly clean the scraps, and can also remove oil stains on the surface of the aluminum product, the aluminum product is placed on a cleaning device after a sealing door is manually opened, the cleaning device consists of a baffle plate, a partition plate and a grid plate, so as to form a device with extremely high water flow and interval, at the moment, the sealing door is closed, a self-priming centrifugal pump is opened, water in a water tank enters a rotary spray head along a water inlet pipe and a high-pressure water pipe, the water flow is sprayed out at high speed under the action of the self-priming centrifugal pump, the rotary spray head rotates under the action of the centrifugal force and the action force sprayed out by the water flow, the water flow can also clean the aluminum product placed on the cleaning device, the impact force brought by the water flow can drive the cleaning device to vibrate, a support spring positioned at the bottom of the grid plate can also shake to drive vibration, the soft body pipe on the side wall of the partition board can randomly rock under the action of external force, the soft hair ball at one end of the soft body pipe can randomly wipe the surface of the aluminum product under the action of force to take away scraps and oil stains, the constant temperature heater at the bottom can heat the water remained by spraying, when the water level of the showering water has not passed through the cleaning device, the water temperature is heated to a proper temperature, the oil stain can flow into the water under the action of the temperature to finish the cleaning of the oil stain, inside clean state can be seen through the observation room, adjusts at any time, opens the valve, let the sewage flow out can, this equipment uses rotatory nozzle to increase the cleaning surface, uses soft ball to improve clean degree of depth, has solved the not clean up of aluminium product surface piece, has the problem of greasy dirt, has improved the yields of product post production and has reduced the advantage of product loss.

The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical solutions of the present invention more clearly understood and to implement them in accordance with the contents of the description, the following detailed description is given with reference to the preferred embodiments of the present invention and the accompanying drawings. The detailed description of the present invention is given in detail by the following examples and the accompanying drawings.

Drawings

The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the utility model and together with the description serve to explain the utility model without limiting the utility model. In the drawings:

FIG. 1 is a schematic sectional front view of an aluminum product pre-cleaning apparatus according to the present invention;

FIG. 2 is a three-dimensional schematic view of an aluminum product pre-cleaning apparatus according to the present invention;

FIG. 3 is a schematic sectional front view of a cleaning device of an aluminum product pre-cleaning apparatus according to the present invention;

FIG. 4 is a schematic front structural view of a sealing door in an aluminum product pre-cleaning apparatus according to the present invention;

FIG. 5 is a schematic top view of a cleaning apparatus of an aluminum product pre-cleaning apparatus according to the present invention;

fig. 6 is a partially enlarged structural diagram of a in fig. 1.

In the drawings, the components represented by the respective reference numerals are listed below:

the device comprises a device shell 1, a grid plate 2, a sealing door 3, a rotary spray head 4, a door handle 5, a spray head support 6, a high-pressure water pipe 7, a water inlet pipe 8, a self-priming centrifugal pump 9, a water tank 10, an observation chamber 11, a partition plate 12, a support column 13, a valve 14, a water outlet pipe 15, a water outlet 16, a constant-temperature heater 17, a support spring 18, a universal wheel 19, a wheel groove 20, a soft hair ball 21, a soft tube 22, a separation plate 23 and a support groove 24.

Detailed Description

The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the utility model. The utility model is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. Advantages and features of the present invention will become apparent from the following description and from the claims. It is to be noted that the drawings are in a very simplified form and are not to precise scale, which is merely for the purpose of facilitating and distinctly claiming the embodiments of the present invention.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When a component is referred to as being "disposed on" another component, it can be directly on the other component or intervening components may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the utility model herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

Referring to fig. 1 to 6, in an embodiment of the present invention, an aluminum product pre-cleaning apparatus includes an apparatus housing 1, a water tank 10 is fixedly connected to an outer side wall of a top portion of the apparatus housing 1, a self-priming centrifugal pump 9 is fixedly connected to an inner bottom side wall of the water tank 10, an output end of the self-priming centrifugal pump 9 is fixedly connected to a water inlet pipe 8, the water inlet pipe 8 penetrates through a side wall of the water tank 10, one end of the water inlet pipe 8 is fixedly connected to a high pressure water pipe 7 having a plurality of water outlet ends, the high pressure water pipe 7 is located in an upper wall of the apparatus housing 1, a plurality of water outlet ends of the high pressure water pipe 7 are provided with a rotary water spraying device, the inner bottom side wall of the apparatus housing 1 is fixedly connected to a plurality of support columns 13, the plurality of support columns 13 are connected to a grid plate 2 through a vibrating device, the grid plate 2 is provided with a cleaning device, a constant temperature heater 17 is fixedly connected to the inner bottom side wall of the apparatus housing 1, a water outlet 16 is formed on the inner bottom side wall of the apparatus housing 1, the other end of the water outlet 16 is fixedly connected with a water outlet pipe 15, and a valve 14 is arranged on the water outlet pipe 15.

Referring to fig. 1, the rotary water spraying device includes a plurality of nozzle holders 6, each nozzle holder 6 is fixedly connected to the top side wall of the inside of the device housing 1, the bottom end of each nozzle holder 6 is fixedly connected with a rotary nozzle 4, each rotary nozzle 4 is communicated with a plurality of water outlets of the high-pressure water pipe 7 in a one-to-one correspondence manner, the high-pressure water pipe 7 is communicated with the rotary nozzles 4 in a one-to-one correspondence manner, so that each rotary nozzle 4 can have an independent and sufficient water spraying source, the situation that individual rotary nozzles 4 are available without water is avoided, the cleaning efficiency is reduced, the centrifugal force and the acting force of water are utilized, the water flow can drive the rotary nozzles 4 to rotate and adjust the direction when being sprayed, and the cleaning surface and the cleaning angle are improved.

Please refer to fig. 3 and 5, the cleaning device includes a plurality of partition plates 12 and a blocking plate 23, each partition plate 12 and the blocking plate 23 are fixedly connected to the upper sidewall of the grid plate 2 in a cross manner, the sidewall of each partition plate 12 is fixedly connected with a plurality of flexible tubes 22 with different lengths, the other end of each flexible tube 22 is fixedly connected with a flexible bristle ball 21, the partition plates 12 and the blocking plate 23 are fixed in a cross manner to form a hollow-out fixed dividing device, which can allow water to flow out without producing accumulated water, the grid plate 2 at the bottom can accelerate the flow out of water, the flexible tubes 22 with different lengths can move ceaselessly when being shaken by the water flow and the cleaning device, thereby the flexible bristle balls 21 at one end can be driven to randomly wipe the surface of the aluminum product, and the efficiency of cleaning debris is improved.

Please refer to fig. 1, the side wall of the device housing 1 is hinged with a sealing door 3, the outer side wall of the sealing door 3 is fixedly connected with a door handle 5, the sealing door 3 is designed to make the whole device have better sealing performance, and prevent water and water mist from seeping out, so that the device breaks down, meanwhile, the sealing door 3 is used for putting in and taking out aluminum products, and the door handle 5 can facilitate the opening and closing of the sealing door 3.

Referring to fig. 1, an observation room 11 is formed on a side wall of an equipment housing 1, a waterproof fog coating is sprayed on the side wall of the observation room 11 located inside the equipment housing 1, and the inside cleaning condition can be seen through the observation room 11, so that the process procedure is adjusted.

Referring to fig. 1 and 6, the vibration device includes a plurality of supporting grooves 24, each supporting groove 24 is disposed at the top of the supporting column 13, the bottom side wall of each supporting groove 24 is fixedly connected with a supporting spring 18, each supporting groove 24 is matched with the supporting spring 18 in size, the upper ends of the supporting springs 18 are fixedly connected to the lower side wall of the grid plate 2, in order to improve the vibration effect of the cleaning device, so as to drive the soft tube 22 and the soft bristle balls 21 to shake and clean, the cleaning device needs to shake within a certain range, when the cleaning device is impacted by high-speed water flow, the cleaning device will shake, the supporting spring 18 at the bottom will also shake due to the shaking of the cleaning device, so as to improve the shaking effect of the grid plate 2, the soft tube 22 and the soft bristle balls 21 will shake due to the shaking of the cleaning device, thereby improving the cleaning effect, and meanwhile, the design of the bottom supporting grooves 24 can make the supporting springs 18 have a certain stability, the cleaning device is prevented from shaking too much, so that the aluminum products in the cleaning device are prevented from scattering.

Referring to fig. 1, a plurality of wheel grooves 20 are formed in the bottom side wall of the equipment housing 1, and a universal wheel 19 is fixedly connected to the bottom side wall of each wheel groove 20.

Referring to fig. 1, the surfaces of the grid plate 2, the partition plate 12 and the barrier plate 23 are treated with the anti-rust plating, the grid plate 2, the partition plate 12 and the barrier plate 23 work in water for a long time, the working environment is complex, rust reaction is easily generated, the service life of the product is reduced, the possibility of generating rust can be reduced by performing the anti-rust plating treatment, and the stability and the service life of the product are improved.

The working principle of the utility model is as follows: when a worker opens the sealing door 3, an aluminum product is placed into the cleaning device, the sealing door 3 is closed, the self-priming centrifugal pump 9 starts to operate at the moment, water in the water tank 10 is conveyed into each rotary spray head 4 along the water inlet pipe 8 and the high-pressure water pipe 7, the generated water flow is fast under the action of the self-priming centrifugal pump 9 and has certain impact property, the centrifugal force and the acting force of the water spraying are utilized to drive the rotary spray heads 4 to rotate and adjust the direction when the water is sprayed out, the washing surface is larger and more, the cleanliness is improved, the partition plates 12 and the partition plates 23 in the cleaning device are fixed in a crossed mode to form a hollowed-out fixed partition device, the water flow can flow out, no water is accumulated, the grid plates 2 at the bottom can accelerate the water flow out, and the flexible pipes 22 with different lengths can move ceaselessly when the water flow and the cleaning device shake, thereby driving the soft hair ball 21 at one end to randomly wipe the surface of the aluminum product, when high-speed water flow impacts the cleaning device, the cleaning device will shake, the supporting spring 18 at the bottom will also shake due to the shaking of the cleaning device, thereby improving the shaking effect of the grid cleaning plate 2, the flexible pipe 22 and the soft hair ball 21 will shake due to the shaking of the cleaning device, thereby improving the cleaning effect, meanwhile, the design of the bottom supporting groove 24 can lead the supporting spring 18 to have certain stability, thereby preventing the cleaning device from shaking too much, thereby leading the aluminum product in the cleaning device to scatter, the cleaning condition inside can be seen through the observation chamber 11, thereby adjusting the process procedure, the constant temperature heater 17 at the bottom can heat the water left by spraying, when the water level of the spraying water does not pass through the cleaning device, the water temperature is heated to a proper temperature, the oil stain flows into the water under the action of temperature to finish the cleaning of the oil stain, when all cleaning works are finished, the valve 14 is opened to allow the sewage to flow out, and at the moment, the rotary spray head 4 continues to spray water to finish the final cleaning.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the utility model can be made, and equivalents and modifications of some features of the utility model can be made without departing from the spirit and scope of the utility model.

Claims

1. The utility model provides an aluminum product pre-cleaning equipment, includes equipment shell (1), its characterized in that, fixedly connected with water tank (10) on the lateral wall of equipment shell (1) top, fixedly connected with is from inhaling centrifugal pump (9) on the inside bottom side wall of water tank (10), from inhaling centrifugal pump (9) output end fixedly connected with inlet tube (8), inlet tube (8) run through the lateral wall of water tank (10), inlet tube (8) one end fixedly connected with a plurality of high pressure water pipes (7) of water outlet end, high pressure water pipe (7) are located the upper wall of equipment shell (1), a plurality of water outlet end of high pressure water pipe (7) are equipped with rotatory water jet equipment, fixedly connected with a plurality of support columns (13) on the inside bottom side wall of equipment shell (1), it is a plurality of support column (13) are connected with grid plate (2) through vibrator, be equipped with cleaning device on grid plate (2), fixedly connected with constant temperature heating ware (17) on the inside end lateral wall of equipment shell (1), delivery port (16) have been seted up on the inside end lateral wall of equipment shell (1), delivery port (16) other end fixedly connected with outlet pipe (15), be equipped with valve (14) on outlet pipe (15).

2. The pre-cleaning equipment for the aluminum products as set forth in claim 1, wherein the rotary water spraying device comprises a plurality of nozzle supports (6), each nozzle support (6) is fixedly connected to the inner top side wall of the equipment casing (1), the bottom end of each nozzle support (6) is fixedly connected with a rotary nozzle (4), and each rotary nozzle (4) is communicated with a plurality of water outlet ends of the high-pressure water pipes (7) in a one-to-one correspondence manner.

3. An aluminum product pre-cleaning device as recited in claim 1, wherein the cleaning device comprises a plurality of partition plates (12) and blocking plates (23), each partition plate (12) and blocking plate (23) is fixedly connected to the upper side wall of the grid plate (2) in a criss-cross manner, a plurality of flexible tubes (22) with different lengths are fixedly connected to the side wall of each partition plate (12), and a flexible bristle ball (21) is fixedly connected to the other end of each flexible tube (22).

4. An aluminum product pre-cleaning device as claimed in claim 1, wherein a sealing door (3) is hinged on the side wall of the device housing (1), and a door handle (5) is fixedly connected on the outer side wall of the sealing door (3).

5. The pre-cleaning equipment for the aluminum products as claimed in claim 1, wherein a viewing chamber (11) is formed on the side wall of the equipment housing (1), and a waterproof fog coating is sprayed on the side wall of the viewing chamber (11) located inside the equipment housing (1).

6. An aluminum product pre-cleaning device as recited in claim 1, wherein the vibration device comprises a plurality of support grooves (24), each support groove (24) is opened at the top end of the support column (13), a support spring (18) is fixedly connected to the bottom side wall of each support groove (24), each support groove (24) is matched with the size of the support spring (18), and the upper ends of the support springs (18) are fixedly connected to the lower side wall of the grid plate (2).

7. The pre-cleaning equipment for the aluminum products as claimed in claim 1, wherein a plurality of wheel grooves (20) are formed on the bottom side wall of the equipment shell (1), and universal wheels (19) are fixedly connected to the bottom side wall of each wheel groove (20).

8. An aluminium product precleaning apparatus according to claim 1 or 3, wherein the surfaces of said grid plate (2), partition plate (12) and barrier plate (23) are provided with rust-proof plating treatment.