CN215823012U - Solid material melting device - Google Patents

Abstract

The utility model discloses a solid material melting device which comprises a box body, wherein the top of the box body is hinged with a matched sealing cover, the sealing cover is communicated with an exhaust port, a liquid level sensor is arranged on the inner bottom wall of the box body, a discharging pipe is communicated with the bottom wall of the box body, an upper heating coil and a lower heating coil which are horizontally arranged are vertically arranged side by side, a discharging pipe positioned between the upper heating coil and the lower heating coil is communicated with the side bottom wall of the box body, the inlet ends and the outlet ends of the upper heating coil and the lower heating coil are positioned on the outer side of the box body, a valve is respectively arranged on the discharging pipe, the discharging pipe and the upper heating coil, and the valve and the liquid level sensor are both connected with a programmable controller. The utility model solves the technical problem of how to safely and efficiently completely melt the solid materials, and has the advantages of high melting efficiency, safe use, good melting effect and the like.

Description

Solid material melting device

Technical Field

The utility model relates to the technical field of melting, in particular to a solid material melting device.

Background

In order to meet the production requirements of liquid chemical products, solid raw materials need to be melted into liquid before processing. In the prior art, solid materials are usually melted by an electric heating mode or a steam barrel external heating mode, obviously, the solid materials in the chemical field are mostly inflammable and explosive, so that the electric heating mode has great potential safety hazard and is easy to cause safety accidents; and the external heating mode of the steam barrel not only causes low melting efficiency, but also easily causes incomplete melting, thereby causing poor quality of products produced in the following steps.

SUMMERY OF THE UTILITY MODEL

Therefore, the technical problem to be solved by the utility model is how to safely and efficiently melt the solid material completely.

In order to solve the technical problem, the utility model provides a solid material melting device which comprises a box body, wherein the top of the box body is hinged with a matched sealing cover, the sealing cover is communicated with an exhaust port, a liquid level sensor is arranged on the inner bottom wall of the box body, a discharging pipe is communicated on the bottom wall of the box body, an upper heating coil and a lower heating coil which are horizontally arranged are vertically arranged side by side, discharging pipes positioned between the upper heating coil and the lower heating coil are communicated on the side bottom wall of the box body, the inlet ends and the outlet ends of the upper heating coil and the lower heating coil are positioned on the outer side of the box body, a valve is respectively arranged on the discharging pipe, and the valve and the liquid level sensor are connected with a programmable controller.

In one embodiment of the utility model, the tapping pipe is connected to the side wall of the tank at a downward slope.

In one embodiment of the utility model, the angle of inclination of the tapping pipe is 40 ° to 50 °.

In one embodiment of the utility model, the valve is a flow control valve.

In one embodiment of the utility model, the inner wall of the sealing cover is provided with a temperature sensor connected with the programmable controller.

In one embodiment of the utility model, the sealing cover is provided with a handle.

In one embodiment of the utility model, the handle is coated with a non-slip insulation mat.

In one embodiment of the utility model, a transparent observation window is embedded in the box body.

In one embodiment of the utility model, the drain pipe is communicated with the middle of the bottom wall of the box body.

In one embodiment of the utility model, the enclosure is mounted on a movable frame.

Compared with the prior art, the technical scheme of the utility model has the following advantages: through with upper heating coil and lower floor heating coil top-down horizontal installation side by side in the box, and the discharging pipe intercommunication is located the setting on the region between upper heating coil and the lower floor heating coil at the box lateral wall, upper heating coil and lower floor heating coil let in and wait to melt the hot coal of the solid material adaptation during the use for this solid material melts the device and can thoroughly melt the solid material safely and high-efficiently, has improved greatly and has melted efficiency, has guaranteed the security of use and has melted the effect.

Drawings

In order that the present disclosure may be more readily and clearly understood, reference is now made to the following detailed description of the embodiments of the present disclosure taken in conjunction with the accompanying drawings, in which

FIG. 1 is a schematic structural view of the present invention;

the specification reference numbers indicate: 1. the device comprises a box body, 2, a sealing cover, 3, an exhaust port, 4, a liquid level sensor, 5, a drain pipe, 6, an upper heating coil, 7, a lower heating coil, 8, a discharge pipe, 9, a valve, 10 and a programmable controller.

Detailed Description

The present invention is further described below in conjunction with the following figures and specific examples so that those skilled in the art may better understand the present invention and practice it, but the examples are not intended to limit the present invention.

Referring to fig. 1, a solid material melting device comprises a box body 1, a matched sealing cover 2 is hinged to the top of the box body 1, an exhaust port 3 is communicated with the sealing cover 2, a liquid level sensor 4 is arranged on the inner bottom wall of the box body 1, a discharging pipe 5 is communicated with the bottom wall of the box body, the discharging pipe 5 is communicated with the middle of the bottom wall of the box body 1, an upper heating coil 6 and a lower heating coil 7 which are horizontally arranged are vertically arranged in parallel in the box body 1, a discharging pipe 8 positioned between the upper heating coil 6 and the lower heating coil 7 is communicated with the side bottom wall of the box body, the discharging pipe 8 is arranged between the upper heating coil 6 and the lower heating coil 7, so that part of melting materials positioned below the discharging pipe 8 can be always kept in the box body 1 in the melting process, the melting efficiency is improved, and the inlet ends and the outlet ends of the upper heating coil and the lower heating coil are positioned outside of the box body 1, and a valve 9 is respectively arranged on the discharge pipe 5 and the discharge pipe 8, and the valve 9 and the liquid level sensor 4 are both connected with a programmable controller 10. During the use, upper heating coil 6 and lower floor heating coil 7 let in with the hot coal of the solid material adaptation of waiting to melt to under the cooperation of upper heating coil 6 and lower floor heating coil 7, make the solid material of waiting to hold that gets into box 1 thoroughly melt safely and high-efficiently.

In a preferred embodiment of the utility model, the discharge pipe 8 is connected to the side wall of the tank 1 in a downward-inclined manner, and the angle of inclination of the discharge pipe 8 is 40 to 50 degrees, so that smooth discharge is ensured.

In a preferred embodiment of the utility model, the valve 9 is a flow control valve, arranged so that the flow of hot coal and the discharge is controllable.

In a preferred embodiment of the utility model, the inner wall of the sealing cover 2 is provided with a temperature sensor connected with the programmable controller 10, so that the temperature monitored by the temperature sensor can control the on-off of the hot coal of the upper heating coil and the lower heating coil, thereby reducing the use cost.

In a preferred embodiment of the present invention, the sealing cover 2 is provided with a handle covered with an anti-slip heat insulating pad, which is provided to facilitate opening and closing of the sealing cover 2.

In a preferred embodiment of the present invention, a transparent viewing window is embedded in the case 1, so that the operation of the inside of the device can be easily understood.

In a preferred embodiment of the utility model, the housing 1 is mounted on a movable frame, which is arranged to facilitate movement of the device.

The working principle is as follows: when the device is used, the sealing cover 2 is opened to put solid materials to be melted into the box body 1, hot coal is circularly introduced into the upper-layer heating coil 6 and the lower-layer heating coil 7 according to the melting point of the solid materials to be melted, the solid materials put into the box body 1 are sequentially contacted with the upper-layer heating coil 6 and the lower-layer heating coil 7 to be melted into liquid, in the process, the liquid level sensor 4 detects the amount of the liquid materials melted in the box body 1 in real time and sends the detected data to the programmable controller 10, the programmable controller compares the received data with a preset value, once the preset value is higher than the preset value, the valve 9 on the discharging pipe 8 is controlled to be opened, the liquid materials higher than the discharging pipe 8 are output through the discharging pipe 8, after all the solid materials are melted, the valve 9 on the exhaust pipe 5 is opened to output the residual liquid materials in the box body 1, and after all the materials in the box body 1 are discharged, stopping the introduction of the hot coal, and closing all the valves 9 and the liquid level sensor 4.

It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications of the utility model may be made without departing from the spirit or scope of the utility model.

Claims (10)

1. The utility model provides a solid material melts device, a serial communication port, the power distribution box comprises a box body, the top of box articulates there is assorted sealed lid, sealed intercommunication of covering has the gas vent, the intercommunication has row's clean pipe, inside along vertical upper heating coil and lower floor heating coil, the intercommunication has to be located on the lateral wall that installs the level setting side by side on being equipped with level sensor, diapire on the inner diapire of box upper heating coil with discharging pipe between the heating coil of lower floor, upper heating coil with the entrance point and the exit end of lower floor heating coil all are located the outside of box, and its with arrange clean pipe and be equipped with a valve on the discharging pipe respectively, the valve with level sensor all links to each other with programmable controller.

2. The solid material melting device of claim 1, wherein the discharge pipe is in downward inclined communication with a side wall of the box body.

3. The solid material melting device of claim 1, wherein the angle of inclination of the discharge pipe is 40 ° to 50 °.

4. The solid material melting device according to claim 1, wherein the valve is a flow control valve.

5. The solid material melting device as claimed in claim 1, wherein a temperature sensor connected with the programmable controller is arranged on the inner wall of the sealing cover.

6. The solid material melting device as claimed in claim 1, wherein a handle is provided on the sealing cover.

7. The solid material melting device according to claim 6, wherein the handle is coated with a non-slip heat insulation pad.

8. The solid material melting device according to claim 1, wherein a transparent observation window is embedded in the box body.

9. The solid material melting device according to claim 1, wherein the drain pipe is communicated with the middle of the bottom wall of the box body.

10. The solid material melting device according to claim 1, wherein the box body is provided on a movable frame.

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