CN215797382U - Special winder for wind blade reinforced fiber girder plate - Google Patents

Abstract

The utility model relates to a special rolling machine of wind-force blade reinforcing fiber girder slab uses in the field of panel rolling equipment, and it includes frame and power pack, rotates in the frame and is connected with the main shaft, and power pack drive main shaft is rotatory, is connected with the rolling board that is equipped with a plurality of edges main shaft axis circumference range on the main shaft, is equipped with a plurality of flexible units that distribute along the rolling board orbit in the frame, and flexible unit's removal end is connected with the fly leaf towards main shaft axis direction. This application has that the rolling is stable, the even effect of board book.

Description

Special winder for wind blade reinforced fiber girder plate

Technical Field

The application relates to the field of plate rolling equipment, in particular to a special rolling machine for a wind blade reinforced fiber girder plate.

Background

The receiving part of coil stock processing lines rolls up raw and other materials into the coil stock through mechanical system, and the wide application is in processing lines such as plastic coils, metal coil, and the design is diversified according to actual technological requirement, and the rolling machine generally has a book internal diameter to the material, rolls up the external diameter, and coil stock thickness, width all have strict requirements.

In practical application, because the plate has tension, the condition of outward expansion of the loose roll is easily generated between all layers of the plate during rolling.

SUMMERY OF THE UTILITY MODEL

In order to produce the problem of the outward opening of pine book when improving the panel rolling, this application provides a special rolling machine of wind-force blade reinforcing fiber girder plate.

The application provides a special rolling machine of wind blade reinforcing fiber girder plate adopts following technical scheme:

the utility model provides a special rolling machine of wind-force blade reinforcing fiber girder board, includes frame and power pack, rotates in the frame and is connected with the main shaft, power pack drive main shaft is rotatory, be connected with a plurality of receipts coils that arrange along main shaft axis circumference on the main shaft, be equipped with a plurality of flexible units that distribute along the rolling board rotation trajectory in the frame, flexible unit's removal end is connected with the fly leaf towards main shaft axis direction.

Optionally, the telescopic unit comprises an adjusting cylinder, a fixed plate is connected to a piston rod of the adjusting cylinder, the movable plate is hinged to the fixed plate, a spring is connected between the fixed plate and the movable plate, and rollers are rotatably connected to two ends of the movable plate.

Optionally, a guide seat is arranged on the cylinder body of the adjusting cylinder, a guide plate is arranged between the fixed plate and the piston rod of the adjusting cylinder, polished rods are arranged at two ends of the guide plate and are parallel to the axis of the adjusting cylinder, and guide holes for the polished rods to pass through are formed in the guide seat.

Optionally, one end of the main shaft is connected with a mounting seat, a plurality of first cylinders arranged along the circumferential direction of the axis of the main shaft are arranged on the mounting seat, the first cylinders correspond to the rolling plates one to one, and piston rods of the first cylinders are connected with the rolling plates.

Optionally, a positioning sleeve for the piston rod to pass through is arranged on the cylinder body of the first cylinder, and a positioning stud abutted against the piston rod of the first cylinder is connected to the positioning sleeve in a threaded manner.

Optionally, both sides of the rolling plate are provided with side plates, one of the side plates is hinged to the rolling plate, a through hole penetrating vertically is formed in the side wall of the rolling plate, a second cylinder is hinged in the through hole, and a piston rod of the second cylinder is hinged to the hinged side plate.

Optionally, a clamp for clamping the plate is arranged on the rolling plate.

Optionally, the fixture comprises a limiting block and a limiting piece, the limiting block is arranged at one end of the coiling plate, the limiting piece corresponds to the limiting block one to one and is hinged to one side of the limiting block, which deviates from the axis of the main shaft, and the limiting block is connected with the limiting piece through a fastening screw.

Optionally, a first substrate is arranged on the rack, a pressure sensor is arranged on the first substrate, a second substrate is arranged above the first substrate, a positioning screw is arranged on the second substrate, the positioning screw penetrates through the second substrate and is connected to the pressure sensor in a threaded manner, a plurality of guide sleeves are arranged on the first substrate, guide posts corresponding to the guide sleeves are arranged on the second substrate, and the guide posts penetrate through the guide sleeves;

the second base plate is vertically provided with two vertical seats, the vertical seats are connected with a first conveying roller in a rotating mode, the vertical seats are provided with chutes distributed along the height direction of the vertical seats, the chutes are connected with sliding blocks in the chutes in a sliding mode, the sliding blocks are connected with a second conveying roller in a rotating mode, each vertical seat is connected with an adjusting stud in a threaded mode, and one end of the adjusting stud penetrates into the chutes and is connected with the sliding blocks in a rotating mode.

Optionally, set up the adjustment tank parallel with first conveying roller on the second base plate, it has two regulating blocks, two to peg graft in the adjustment tank the regulating block all is equipped with the limiting plate towards the one end of first base plate, and the equal threaded connection of the other end has first dabber, the coaxial second dabber that is fixed with of first dabber, second dabber diameter are greater than first dabber diameter, and the cover is equipped with the spacing ring with second base plate butt on the first dabber, the second is epaxial to rotate and is connected with the guide roll, the one end threaded connection that the regulating block was kept away from to the second dabber has the nut.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the plate is guided and then enters the rack, the end part of the plate is fixed in a clamp of any one rolling plate, the power unit drives the rotating shaft to rotate, so that the plate is wound on each rolling plate, the movable plate drives the roller to abut against the outer side of the plate, and the possibility of outward expansion of the plate due to loose rolling is reduced;

2. the distance between the first conveying roller and the second conveying roller and the distance between the guide rollers can be adjusted, and the application range is wide.

Drawings

Fig. 1 is a schematic overall structure diagram of an embodiment of the present application.

Fig. 2 is a schematic structural diagram for embodying a power unit in an embodiment of the present application.

Fig. 3 is a schematic structural diagram for embodying a rolled sheet according to an embodiment of the present application.

FIG. 4 is a schematic diagram of an embodiment of the present application for embodying a second cylinder and side plate connection.

Fig. 5 is a schematic structural diagram for embodying a movable plate in an embodiment of the present application.

Fig. 6 is a schematic structural diagram for embodying the first conveying roller and the second conveying roller in the embodiment of the present application.

Fig. 7 is a schematic structural diagram for embodying an adjusting block in an embodiment of the present application.

Fig. 8 is an enlarged view at a in fig. 7.

Description of reference numerals: 1. a frame; 11. a main shaft; 111. a mounting seat; 112. a gas-electric rotary joint; 1111. a first cylinder; 12. rolling the plate; 13. a movable plate; 131. a roller; 14. an adjusting cylinder; 15. a fixing plate; 16. a spring; 17. a guide seat; 171. a guide hole; 18. a guide plate; 181. a polish rod; 2. a power unit; 21. a drive motor; 22. a speed reducer; 23. a chain; 24. a sprocket; 3. a positioning sleeve; 31. positioning the stud; 32. a side plate; 33. a through hole; 34. a second cylinder; 4. a clamp; 41. a limiting block; 42. a limiting sheet; 43. fastening screws; 51. a first substrate; 511. a pressure sensor; 52. a second substrate; 521. a set screw; 53. a guide sleeve; 54. a guide post; 55. a vertical seat; 551. a first transfer roller; 552. adjusting the stud; 56. a chute; 57. a slider; 58. a second transfer roller; 6. an adjustment groove; 61. an adjusting block; 611. a limiting plate; 62. a first mandrel; 63. a second mandrel; 64. a limiting ring; 65. a guide roller; 66. a nut; 67. a gasket; 68. and a bearing.

Detailed Description

The present application is described in further detail below with reference to figures 1-8.

The embodiment of the application discloses special rolling machine of wind blade reinforcing fiber girder plate. As shown in fig. 1 and 2, the special winding machine for the wind blade reinforced fiber girder comprises a frame 1, a power unit 2, a compression protection mechanism and a guide mechanism, a main shaft 11 is rotatably connected to the frame 1, the inside of the main shaft 11 is hollow, a gas-electric rotary joint 112 is installed at one end of the main shaft 11, a mounting seat 111 is fixed at the other end of the main shaft, four first cylinders 1111 are fixed on the side wall of the mounting seat 111 through screws and are arranged at equal intervals along the circumferential direction of the axis of the main shaft 11, a winding plate 12 is fixed at the end of a piston rod of each first cylinder 1111, one side of the winding plate 12 departing from the axis of the main shaft 11 is arc-shaped and coaxial with the main shaft 11, and a clamp 4 for clamping plates is arranged at the same end of each winding plate 12 along the rotating direction.

During rolling, a plate penetrates through the guide mechanism and then enters the rack 1, the end part of the plate is fixed in the clamp 4 of any rolling plate 12, the power unit 2 drives the rotating shaft to rotate, the compression protection mechanism abuts against the outer side of the plate, the loosening condition of the plate is reduced, the plate keeps certain tension, and the guide mechanism can control the direction of the plate entering the rolling plate 12 so that the plate is located at the center of the rolling plate 12.

The power unit 2 comprises a driving motor 21 and a speed reducer 22, the speed reducer 22 is fixed in the frame 1, the driving motor 21 is installed on the speed reducer 22, a motor shaft of the driving motor 21 is connected with an input shaft of the speed reducer 22, chain wheels 24 are fixed on an output shaft of the speed reducer 22 and the main shaft 11, and the two chain wheels 24 are connected through a chain 23. The driving motor 21 is started, the power of the driving motor is transmitted by the speed reducer 22 to drive the chain wheel 24 to rotate, the chain wheel 24 drives the main shaft 11 to rotate through the chain 23, and then each coiling plate 12 is driven to rotate the coiling plate 12.

As shown in fig. 3, a positioning sleeve 3 is fixed to one end of the cylinder body of the first cylinder 1111, which is far away from the mounting seat 111, through a screw, and a piston rod of the first cylinder 1111 penetrates out of the positioning sleeve 3 and then is connected to the rolling plate 12. The positioning sleeve 3 is connected with a positioning stud 31 in a threaded manner, the positioning stud 31 is perpendicular to the positioning sleeve 3, a handle is arranged at one end of the positioning stud 31, and the other end of the positioning stud 31 penetrates into the positioning sleeve 3 and abuts against a piston rod of the first cylinder 1111.

As shown in fig. 2 and 3, each first cylinder 1111 is started to drive each rolling plate 12 to approach or depart from the main shaft 11, so as to adjust the size of the circle formed by each rolling plate 12, and after adjustment, an operator pulls the handle to drive the positioning stud 31 to abut against the piston rod of the first cylinder 1111 to fix the relative position of the piston rod.

As shown in fig. 3 and 4, the two sides of the rolling plate 12 perpendicular to the axis of the main shaft 11 are provided with side plates 32, the side plate 32 facing the rack 1 is fixed to the rolling plate 12, the side plate 32 deviating from one side of the rack 1 is hinged to the side wall of the rolling plate 12, and two corners corresponding to one side of each side plate 32 far away from the rolling plate 12 are tilted outwards, so that the guide effect on the plate in the plate rolling process is achieved. The rolling plate 12 is provided with a through hole 33 which vertically penetrates through the middle position of the length of the rolling plate, the rolling plate 12 is hinged with a second air cylinder 34 in the through hole 33, and the end part of a piston rod of the second air cylinder 34 is hinged with a side plate 32 which deviates from one side of the rack 1. When the piston rod of the second cylinder 34 extends, the piston rod pushes the side plate 32 connected with the piston rod to rotate outwards, so that the coiled plate 12 is exposed, and the coiled plate can be conveniently detached.

The gas-electric rotary joint 112 inputs a gas source and a power source from the main shaft 11 during the rotation of the main shaft 11, and the first cylinder 1111 and the second cylinder 34 are connected through a pipeline by the gas-electric rotary joint.

As shown in fig. 3, the fixture 4 includes a limiting block 41, the limiting block 41 is of a Z-shape, one end of the limiting block 41 is fixed on one side of the winding plate 12 facing the axis of the main shaft 11 through a screw, the other end of the limiting block is hinged with a limiting piece 42 on one side deviating from the axis of the main shaft 11, the hinged axis of the limiting piece 42 is parallel to the rotating shaft, the limiting block 41 is connected with the limiting piece 42 through a fastening screw 43, the limiting piece 42 is locked, the limiting piece 42 is obliquely distributed at the moment, and the oblique angle is consistent with the arc shape of the winding plate 12. When rolling, an operator clamps the end of the plate between the limiting piece 42 and the limiting block 41, and then fixes the limiting piece 42 and the limiting block 41 by the fastening screw 43, so that the plate and the limiting block 41 can be fixed.

As shown in fig. 2 and 5, the pressing protection mechanism includes three telescopic units disposed in the frame 1, the telescopic units include adjusting cylinders 14, the three adjusting cylinders 14 are distributed around the rotation track of the rolling plate 12, the axes of the adjusting cylinders 14 are distributed along the radial direction of the main shaft 11, the three adjusting cylinders 14 are arranged in a triangular shape, and meanwhile, a precision pressure reducing valve is further installed on the pipeline of the adjusting cylinders 14 to adjust the gas flow rate, so as to realize the precision contraction of the adjusting cylinders 14.

The end of the piston rod of each adjusting cylinder 14 is vertically connected with a guide plate 18, one side of the guide plate 18 departing from the adjusting cylinder 14 is provided with a fixed plate 15, the fixed plate 15 is hinged with a movable plate 13, the movable plate 13 is arc-shaped and has a width smaller than the width between the two side plates 32, two ends of the movable plate 13 are rotatably connected with rollers 131, two springs 16 are connected between the fixed plate 15 and the movable plate 13, and the two springs 16 are distributed on two sides of the hinged point of the movable plate 13. The two ends of the guide plate 18 are provided with polish rods 181, the polish rods 181 are parallel to the axis of the adjusting cylinder 14, the cylinder body of the adjusting cylinder 14 is fixed with a guide seat 17 through screws, the guide seat 17 is provided with guide holes 171 corresponding to the two polish rods 181 one by one, and the polish rods 181 penetrate through the corresponding guide holes 171.

As shown in fig. 6 and 7, the guide mechanism includes a first base plate 51, the first base plate 51 is welded at a diagonal position above the rack 1, the first base plate 51 is rectangular, guide sleeves 53 are vertically arranged at each corner position of the first base plate 51, guide posts 54 penetrate through each guide sleeve 53, a second base plate 52 parallel to the first base plate 51 is arranged above the first base plate 51, and the upper ends of the guide posts 54 are connected with the second base plate 52. A pressure sensor 511 is provided at an intermediate position of the first substrate 51, a set screw 521 is provided on the second substrate 52, the set screw 521 is screwed to the pressure sensor 511 while passing downward through the second substrate 52, and the second substrate 52 abuts against the pressure sensor 511.

The second substrate 52 is provided with two groups of parallel vertical seats 55, the number of the vertical seats 55 in each group is two, the two vertical seats 55 are rotatably connected with a first conveying roller 551, each vertical seat 55 is provided with a sliding groove 56 extending along the height direction, the sliding groove 56 is internally and slidably connected with a sliding block 57, each vertical seat 55 is in threaded connection with an adjusting stud 552, the upper end of the adjusting stud 552 is provided with a rotating handle, the lower end of the adjusting stud 552 penetrates into the sliding groove 56 to be rotatably connected with the sliding block 57, the two opposite sliding blocks 57 in each group are rotatably connected with a second conveying roller 58, the second conveying roller 58 is positioned above the first conveying roller 551 and are parallel to each other, the plate penetrates through the first conveying roller 551 and the second conveying roller 58, an operator can rotate the adjusting stud 552 to drive the sliding block 57 to move up and down, so as to adjust the distance between the first conveying roller 551 and the second conveying roller 58 to clamp the plate, the situation that the plate retreats is reduced.

Referring to fig. 7 and 8, the second substrate 52 is provided with two adjusting grooves 6 parallel to the first conveying roller 551, two sets of vertical seats 55 are disposed between the two adjusting grooves 6, two parallel guide rollers 65 are disposed above each adjusting groove 6, the guide rollers 65 are perpendicular to the second substrate 52, the guide rollers 65 are rotatably connected with the second mandrel 63 through the bearings 68, the bearings 68 are disposed at the upper and lower ends of the guide rollers 65, the second mandrel 63 is sleeved with the washers 67, the washers 67 are lapped on the inner rings of the bearings 68, the upper end of the second mandrel 63 is in threaded connection with the nut 66, the lower end of the second mandrel 63 is coaxially provided with the first mandrel 62, the diameter of the first mandrel 62 is smaller than that of the second mandrel 63 and the two are integrally formed, the first mandrel 62 is sleeved with the limiting ring 64, the inner diameter of the limiting ring 64 is smaller than that of the second mandrel 63, the outer diameter of the limiting ring 64 is larger than the width of the adjusting grooves 6, the limiting ring 64 abuts against the second substrate 52, the guide roller 65 is supported, the adjusting blocks 61 which are in one-to-one correspondence with the two first mandrels 62 are inserted in the adjusting groove 6, the first mandrels 62 are in threaded connection in the adjusting blocks 61, a limiting plate 611 is fixed at one end, facing the first base plate 51, of the adjusting blocks 61, and the width of the limiting block 41 is larger than the groove width of the adjusting groove 6.

The plates pass through the two guide rollers 65, the operator can move the guide rollers 65 to adjust the distance between the plates to adapt to the plates with different sizes, the possibility that the plates deviate in the conveying process is reduced, after the plates are adjusted, the operator firstly screws the second mandrel 63 to enable the limiting plate 611 and the second base plate 52 to be tightly abutted, then screws the nut 66 to enable the gasket 67 to be tightly abutted to the inner ring of the bearing 68, and the guide rollers 65 are fixed.

The implementation principle of the embodiment of the application is as follows: during rolling, each first cylinder 1111 is started to drive the rolling plate 12 to move, the inner diameter of a circle surrounded by the rolling plate 12 is adjusted, and then the handle is rotated to drive the positioning stud 31 to abut against a piston rod of the first cylinder 1111; the operator adjusts the distance between the guide rollers 65 and the distance between the first conveying roller 551 and the second conveying roller 58, the sheet material passes through the first set of guide rollers 65 and enters between the two pairs of first conveying rollers 551 and the second conveying roller 58, and then passes through the second set of guide rollers 65 and enters into the frame 1, the operator clamps the end of the sheet material between the limiting block 41 and the limiting sheet 42 and fixes the end with the fastening screw 43; and starting the driving motor 21 to drive the rotating shaft to rotate, and driving each rolling plate 12 to roll the plate.

In the winding process, each adjusting cylinder 14 is started to push the movable plate 13 to advance and enable the roller 131 to abut against the outer side of the plate, and along with the gradual increase of the outer diameter of the rolled plate, the adjusting cylinders 14 can automatically stretch and contract under the control of the precision pressure reducing valve, and meanwhile, certain pressing force on the plate is also kept.

When the pressure sensor 511 detects that the pressure value is too large, the operator adjusts the distance between the first conveying roller 551 and the second conveying roller 58 to reduce the tension of the plate, so that the damage to the winding machine is reduced, and the tension of each layer is uniform and consistent when the plate is wound.

After the coiling is finished, the second air cylinder 34 pushes the side plate 32 connected with the second air cylinder to rotate and open, so that the coiled plate is exposed, an operator unscrews the fastening screw 43, and each first air cylinder 1111 drives the coiling plate 12 to retract, so that the plate coil is unloaded.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (10)

1. The utility model provides a special rolling machine of wind-force blade reinforcing fiber girder slab which characterized in that: including frame (1) and power pack (2), rotate on frame (1) and be connected with main shaft (11), power pack (2) drive main shaft (11) are rotatory, be connected with on main shaft (11) and be equipped with a plurality of receipts book board (12) of arranging along main shaft (11) axis circumference, be equipped with a plurality of flexible units that roll up board (12) rotation track and distribute along in frame (1), flexible unit's removal end is towards main shaft (11) axis direction and is connected with fly leaf (13).

2. The special winder for the wind blade reinforced fiber girder plate according to claim 1, wherein: the telescopic unit comprises an adjusting cylinder (14), a fixed plate (15) is connected to a piston rod of the adjusting cylinder (14), the movable plate (13) is hinged to the fixed plate (15), a spring (16) is connected between the fixed plate (15) and the movable plate (13), and rollers (131) are rotatably connected to the two ends of the movable plate (13).

3. The special winder for the wind blade reinforced fiber girder plate according to claim 2, wherein: be equipped with guide holder (17) on the cylinder body of adjust cylinder (14), establish baffle (18) between the piston rod of fixed plate (15) and adjust cylinder (14), the both ends of baffle (18) all are equipped with polished rod (181), polished rod (181) are parallel with adjust cylinder (14) axis, guide holder (17) are last to be seted up and to be supplied guide hole (171) that polished rod (181) passed.

4. The special winder for the wind blade reinforced fiber girder plate according to claim 1, wherein: one end of main shaft (11) is connected with mount pad (111), be equipped with a plurality of first cylinders (1111) of arranging along main shaft (11) axis circumference on mount pad (111), first cylinder (1111) and receipts roll board (12) one-to-one, and the piston rod of first cylinder (1111) links to each other with receipts roll board (12).

5. The special winder for the wind blade reinforced fiber girder plate according to claim 4, wherein: be equipped with position sleeve (3) that supply the piston rod to pass on the cylinder body of first cylinder (1111), threaded connection has positioning stud (31) with first cylinder (1111) piston rod butt on position sleeve (3).

6. The special winder for wind blade reinforced fiber girder plates according to claim 1 or 5, wherein: both sides of the coiling plate (12) are provided with side plates (32), one side plate (32) is hinged to the coiling plate (12), the side wall of the coiling plate (12) is provided with a through hole (33) which vertically penetrates through, a second air cylinder (34) is hinged to the inside of the through hole (33), and a piston rod of the second air cylinder (34) is hinged to the hinged side plate (32).

7. The special winder for the wind blade reinforced fiber girder plate according to claim 1, wherein: and the coiling plate (12) is provided with a clamp (4) for clamping a plate.

8. The special winder for the wind blade reinforced fiber girder plate according to claim 7, wherein: anchor clamps (4) include stopper (41) and spacing piece (42), stopper (41) set up the one end at receipts roll board (12), spacing piece (42) and stopper (41) one-to-one, and articulate in the one side that stopper (41) deviate from main shaft (11) axis, stopper (41) are connected with spacing piece (42) through fastening screw (43).

9. The special winder for the wind blade reinforced fiber girder plate according to claim 1, wherein: the frame (1) is provided with a first substrate (51), the first substrate (51) is provided with a pressure sensor (511), a second substrate (52) is arranged above the first substrate (51), the second substrate (52) is provided with a positioning screw (521), the positioning screw (521) penetrates through the second substrate (52) and is in threaded connection with the pressure sensor (511), the first substrate (51) is provided with a plurality of guide sleeves (53), the second substrate (52) is provided with guide columns (54) corresponding to the guide sleeves (53), and the guide columns (54) penetrate through the guide sleeves (53);

the second substrate (52) is vertically provided with two vertical seats (55), a first conveying roller (551) is connected between the two vertical seats (55) in a rotating mode, sliding grooves (56) distributed along the height direction of the vertical seats (55) are formed in the two vertical seats (55), sliding blocks (57) are connected in the sliding grooves (56) in a sliding mode, a second conveying roller (58) is connected between the sliding blocks (57) in a rotating mode, each vertical seat (55) is connected with an adjusting stud (552) in a threaded mode, and one end of each adjusting stud (552) penetrates into the sliding groove (56) and is connected with the sliding block (57) in a rotating mode.

10. The special winder for wind blade reinforced fiber girder plates according to claim 9, wherein: offer on second base plate (52) with first conveying roller (551) parallel adjustment tank (6), it has two regulating blocks (61), two to peg graft in adjustment tank (6) one end of regulating block (61) orientation first base plate (51) all is equipped with limiting plate (611), the equal threaded connection of the other end has first dabber (62), coaxial fixed has second dabber (63) on first dabber (62), and second dabber (63) diameter is greater than first dabber (62) diameter, and the cover is equipped with spacing ring (64) with second base plate (52) butt on first dabber (62), rotate on second dabber (63) and be connected with guide roll (65), the one end threaded connection that regulating block (61) were kept away from in second dabber (63) has nut (66).

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