CN215786673U - Integrated casting part forming equipment - Google Patents
Integrated casting part forming equipment Download PDFInfo
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- CN215786673U CN215786673U CN202121994798.8U CN202121994798U CN215786673U CN 215786673 U CN215786673 U CN 215786673U CN 202121994798 U CN202121994798 U CN 202121994798U CN 215786673 U CN215786673 U CN 215786673U
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Abstract
The utility model belongs to the technical field of casting parts, and particularly relates to integrated casting part forming equipment, which comprises: a melting mechanism adapted to melt the billet into a melt; and a casting mechanism; and a molding mechanism; wherein the casting mechanism is adapted to inject the melt from the melting mechanism into the molding mechanism; the forming mechanism is suitable for forming the received solution, and the integrated casting forming equipment enables the casting to be formed in one piece of equipment by arranging the melting mechanism, the casting mechanism and the forming mechanism in one piece of equipment, so that the waste and the risk of time in an intermediate link are eliminated, and the production efficiency is improved.
Description
Technical Field
The utility model belongs to the technical field of casting parts, and particularly relates to integrated casting part forming equipment.
Background
Die casting is a metal casting process and is characterized in that a die cavity is used for applying high pressure to molten metal to form the liquid metal into a required shape.
At present, the casting piece on the market basically melts the raw materials, then the worker moves the melted raw materials to the side of the mold, and the raw materials are poured into the mold for casting, so that the casting method is time-consuming, labor-consuming, low in efficiency and potential safety hazard is caused.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide integrated casting piece molding equipment to improve the production efficiency of casting pieces.
In order to solve the technical problem, the utility model provides an integrated casting molding device, which comprises: a melting mechanism adapted to melt the billet into a melt; and a casting mechanism; and a molding mechanism; wherein the casting mechanism is adapted to inject the melt from the melting mechanism into the molding mechanism; and the forming mechanism is adapted to form the received solution.
In one embodiment, the melting mechanism comprises: a feeding assembly; the smelting crucible is used for receiving the blank material conveyed by the feeding assembly; and the heating assembly is suitable for heating the melting crucible so as to melt the blank.
In one embodiment, two upper isolation baffles and one lower isolation baffle are arranged in the smelting crucible in parallel; the two upper isolation baffles are arranged from the opening of the melting crucible to the bottom, and a channel is reserved between the two upper isolation baffles and the bottom; the lower isolation baffle is arranged from the bottom of the smelting crucible to the opening and is positioned between the two upper isolation baffles; the top of lower isolation baffle is a little higher than the bottom of last isolation baffle.
In one embodiment, the feed assembly is adapted to feed stock material to one side of the lower isolation barrier.
In one embodiment, the casting mechanism comprises: the casting bin is used for storing the solution to be cast; and a drainage tube; and a die casting punch; wherein the drainage tube is suitable for guiding the solution overflowing from a crucible outlet on the other side of the melting crucible relative to the lower isolation baffle to be conveyed into the casting bin; and injecting the solution in the casting bin into the forming mechanism through the die-casting punch.
In one embodiment, a heating layer is arranged on the outer wall of the casting bin.
In one embodiment, the molding mechanism comprises: the multi-station die placing table is suitable for placing a plurality of dies; and a mold mounting table heating assembly; wherein the heating component of the die placing table is suitable for heating the multi-station die placing table so as to preheat the die placed on the multi-station die placing table.
The integrated casting forming equipment has the beneficial effects that the melting mechanism, the casting mechanism and the forming mechanism are arranged in one equipment, so that the casting is formed in one equipment, the waste and the risk of the intermediate link time are eliminated, and the production efficiency is improved.
Additional features and advantages of the utility model will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the utility model. The objectives and other advantages of the utility model will be realized and attained by the structure particularly pointed out in the written description and drawings.
In order to make the aforementioned and other objects, features and advantages of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a schematic structural view of the integrated-casting molding apparatus of the present invention.
In the figure:
the device comprises a melting mechanism 1, a feeding component 11, a melting crucible 12, an upper isolation baffle 121, a lower isolation baffle 122, a crucible outlet 123, a heating component 13, a casting mechanism 2, a casting bin 21, a flow pipe 22, a die-casting punch 23, a heating layer 24, a forming mechanism 3, a multi-station die placing table 31 and a die placing table heating component 32.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
As shown in fig. 1, the present embodiment provides an integrated casting molding apparatus, which includes: a melting mechanism 1 adapted to melt a billet into a melt; and a casting mechanism 2; and a molding mechanism 3; wherein the casting mechanism 2 is adapted to inject the melt from the melting mechanism 1 into the molding mechanism 3; and the molding mechanism 3 is adapted to mold the received solution.
In the embodiment, the melting mechanism 1, the casting mechanism 2 and the forming mechanism 3 are arranged in one device, so that the casting is formed in one device, the waste and risk of time in an intermediate link are eliminated, and the production efficiency is improved.
In this embodiment, optionally, the melting mechanism 1 includes: a feeding assembly 11; and a melting crucible 12 for receiving the blank material conveyed by the feeding assembly 11; and a heating assembly 13 adapted to heat the melting crucible 12 to melt the billet.
In the present embodiment, a certain amount of solution can be stored in the melting crucible 12 by feeding of the feeding assembly 11 and heating of the heating assembly 13, so as to store raw materials for molding of the casting.
In this embodiment, optionally, two upper isolation baffles 121 and one lower isolation baffle 122 are arranged in parallel in the melting crucible 12; two upper isolation baffles 121 are arranged from the opening of the melting crucible 12 to the bottom, and a channel is reserved between the two upper isolation baffles and the bottom; the lower isolation baffle 122 is arranged from the bottom of the melting crucible 12 to the opening and is positioned between the two upper isolation baffles 121; the top of the lower isolation barrier 122 is slightly higher than the bottom of the upper isolation barrier 121.
In this embodiment, the lower dividing baffle 122 may divide the melting crucible 12 into two regions, one for melting the billet and the other for receiving the solution overflowing from the area of the melted billet; the upper partition plate 121 prevents the newly added billet from flowing into the solution zone from the billet smelting zone.
In this embodiment, the feeding assembly 11 is adapted to feed the stock material to one side of the lower isolation barrier 122.
In this embodiment, the feed assembly 11 delivers the billet to only one zone, ensuring that the other zone is free of unmelted billet.
In this embodiment, optionally, the casting mechanism 2 includes: a casting bin 21 for storing a solution to be cast; and a draft tube 22; and a die-casting punch 23; wherein the draft tube 22 is adapted to direct the delivery of solution overflowing from a crucible outlet 123 on the other side of the melting crucible 12 relative to the lower separation baffle 122 into the casting bin 21; and injecting the solution in the casting bin 21 into the molding mechanism 3 through the die-casting punch 23.
In the present embodiment, the melting crucible 12 is provided with a crucible outlet 123 in a region where only the solution is present, so that the solution can flow out from the crucible outlet 123; the crucible outlet 123 can be arranged in the middle of the melting crucible 12 to save the time for melting the blank; the drainage tube 22 can receive the solution flowing out from the crucible outlet 123, introduce the solution into the casting bin 21 and inject the solution into the forming mechanism 3 through the die-casting punch 23; the die-casting punch 23 can accelerate the injection speed and reduce the defects of a casting part; by arranging the casting mechanism 2, the casting mechanism 2 receives the inner solution of the melting mechanism 1, and the risk of manual casting is avoided.
In this embodiment, a heating layer 24 is optionally disposed on an outer wall of the casting bin 21.
In the present embodiment, the heating layer 24 can prevent the solution from solidifying after entering the casting bin 21.
In this embodiment, optionally, the forming mechanism 3 includes: a multi-station die-placing table 31 adapted to hold a plurality of dies; and a mold placement table heating assembly 32; wherein the die placing table heating assembly 32 is adapted to heat the multi-station die placing table 31 so as to preheat the dies held on the multi-station die placing table 31.
In the present embodiment, the multi-station die placing table 31 is engaged with the casting mechanism 2, and a plurality of dies are formed in turn by rotation of the multi-station die placing table 31; the heating component 32 of the die placing table can heat the die placed on the multi-station die placing table 31, and prevents the initial solution from solidifying when entering the die and influencing the molding of a cast part.
In conclusion, the integrated casting forming equipment has the advantages that the melting mechanism, the casting mechanism and the forming mechanism are arranged in one equipment, so that the casting is formed in one equipment, the waste and the risk of time in the middle link are eliminated, and the production efficiency is improved; through the feeding of the feeding component 11 and the heating of the heating component 13, a certain amount of solution can be stored in the melting crucible 12 to store raw materials for the molding of the casting piece; the lower dividing baffle 122 may divide the melting crucible 12 into two regions, one region for melting the billet and the other region for receiving solution overflowing from the area of melting the billet; the upper partition plate 121 can prevent the newly added raw material from flowing into the solution zone from the raw material smelting zone; the multi-station die placing table 31 is matched with the casting mechanism 2, and a plurality of dies are formed in turn by the rotation of the multi-station die placing table 31, so that the production efficiency is improved; the heating component 32 of the die placing table can heat the die placed on the multi-station die placing table 31, and prevents the initial solution from solidifying when entering the die and influencing the molding of a cast part.
The components selected for use in the present application (components not illustrated for specific structures) are all common standard components or components known to those skilled in the art, and the structure and principle thereof can be known to those skilled in the art through technical manuals or through routine experimentation.
In the description of the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
In addition, functional units in the embodiments of the present invention may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations can be made by the worker in the light of the above teachings without departing from the spirit of the utility model. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (7)
1. An integrated casting molding apparatus, comprising:
a melting mechanism adapted to melt the billet into a melt; and
a casting mechanism; and
a molding mechanism; wherein
The casting mechanism is suitable for injecting the melt from the melting mechanism into the forming mechanism; and
the forming mechanism is adapted to form the received solution.
2. The integrated casting molding apparatus according to claim 1,
the melting mechanism includes:
a feeding assembly; and
the smelting crucible is used for receiving the blank material conveyed by the feeding assembly; and
and the heating assembly is suitable for heating the melting crucible so as to melt the blank.
3. The integrated casting molding apparatus according to claim 2,
two upper isolation baffles and one lower isolation baffle are arranged in the smelting crucible in parallel; wherein
The two upper isolation baffles are arranged from the opening of the smelting crucible to the bottom, and a channel is reserved between the two upper isolation baffles and the bottom; and
the lower isolation baffle is arranged from the bottom of the smelting crucible to the opening and is positioned between the two upper isolation baffles;
the top of lower isolation baffle is a little higher than the bottom of last isolation baffle.
4. The integrated castable molding apparatus according to claim 3,
the feed assembly is adapted to feed stock material to one side of the lower isolation barrier.
5. The integrated casting molding apparatus according to claim 4,
the casting mechanism includes:
the casting bin is used for storing the solution to be cast; and
a drainage tube; and
die-casting a punch; wherein
The drainage tube is suitable for guiding the solution overflowing from a crucible outlet on the other side of the melting crucible relative to the lower isolation baffle plate to be conveyed into the casting bin; and
and injecting the solution in the casting bin into the forming mechanism through the die-casting punch.
6. The integrated casting molding apparatus according to claim 5,
and a heating layer is arranged on the outer wall of the casting bin.
7. The integrated casting molding apparatus according to claim 6,
the forming mechanism includes:
the multi-station die placing table is suitable for placing a plurality of dies; and
a mold placing table heating assembly; wherein
The heating assembly of the die placing table is suitable for heating the multi-station die placing table so as to preheat the die placed on the multi-station die placing table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121994798.8U CN215786673U (en) | 2021-08-23 | 2021-08-23 | Integrated casting part forming equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121994798.8U CN215786673U (en) | 2021-08-23 | 2021-08-23 | Integrated casting part forming equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215786673U true CN215786673U (en) | 2022-02-11 |
Family
ID=80150419
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121994798.8U Active CN215786673U (en) | 2021-08-23 | 2021-08-23 | Integrated casting part forming equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215786673U (en) |
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2021
- 2021-08-23 CN CN202121994798.8U patent/CN215786673U/en active Active
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