CN215784946U

CN215784946U - Humidifying device of down feather separator

Info

Publication number: CN215784946U
Application number: CN202121786122.XU
Authority: CN
Inventors: 杜达生
Original assignee: Zhejiang Samsung Down Co ltd
Current assignee: Zhejiang Samsung Down Co ltd
Priority date: 2021-08-03
Filing date: 2021-08-03
Publication date: 2022-02-11
Anticipated expiration: 2031-08-03

Abstract

The utility model discloses a humidifying device of a down feather separator, which comprises an air inlet box, a water storage tank and a spraying mechanism, wherein the air inlet box comprises: the air inlet department of its right flank is equipped with the intake stack, and the upper surface of intake stack is equipped with the work box, and air outlet department of work box right flank upper end is equipped with the air-out pipeline, and the lower extreme of air-out pipeline is linked together with the right-hand member of intake stack, spraying mechanism: including water smoke shower nozzle and U type water pipe, U type water pipe sets up in the mounting hole of air-supply line case left end, and the water jet department that the outer cambered surface upper end of U type water pipe evenly set up all is equipped with the water smoke shower nozzle, and the water smoke shower nozzle is located both ends around the inside of air-supply line case, water storage tank respectively: it is located the left side of air inlet box, and this eiderdown divides hair machine humidification device conveniently regulates and control the humidity of the inside air of air inlet box, avoids too much steam to get into the work box inside, makes air humidifying more even, improves the humidification effect.

Description

Humidifying device of down feather separator

Technical Field

The utility model relates to the technical field of air humidification, in particular to a humidifying device of a down feather separator.

Background

The down feather is a mixture of feather and down feather, the feather is a feather sheet and plays a supporting role in the down feather, the down feather can rebound rapidly, the down feather is a down feather flower and is the body and the value of the down feather, and the processing flow of the down feather can be divided into the aspects of pre-sorting, ash removal, feather sorting, feather washing, dehydration, feather drying, cooling, inspection and packaging.

The feather sorting method is characterized in that feathers after ash removal are divided into a plurality of types of feather seeds, large feather pieces, middle feather pieces, small feather pieces, large and small fin stems and the like by a feather sorting machine, the main working mode is that feather down moves in a feather sorting channel of a machine room in a suspension mode under the action of a negative pressure fan to realize the separation of the feather seeds and the feather pieces, static electricity is generated between the feather down because circulating air is too dry, the feather down is adhered to the inner wall of a working box to influence the feather sorting effect, and the common solution is to humidify the air through a humidifier to prevent the generation of the static electricity.

In the humidifying process, air flow can be generated during the work of the feather separator, water mist sprayed by the humidifier can easily and directly enter the inside of the working box and cannot be mixed with air in time, and excessive water vapor entering the inside of the working box can influence feather processing and reduce the feather separation quality.

SUMMERY OF THE UTILITY MODEL

The utility model aims to overcome the defects in the prior art, and provides a humidifying device of a down feather separator, which provides time for mixing water vapor and air, prevents excessive water vapor from entering the inside of a working box, makes air humidification more uniform, improves the humidifying effect, and can effectively solve the problems in the background art.

In order to achieve the purpose, the utility model provides the following technical scheme: a humidifying device of a down feather separator comprises an air inlet box, a water storage tank and a spraying mechanism;

an air inlet box: an air inlet pipeline is arranged at an air inlet on the right side surface of the air inlet box, a working box is arranged on the upper surface of the air inlet box, an air outlet pipeline is arranged at an air outlet at the upper end of the right side surface of the working box, and the lower end of the air outlet pipeline is communicated with the right end of the air inlet pipeline;

the spraying mechanism: the water mist spraying device comprises a water mist spraying head and a U-shaped water pipe, wherein the U-shaped water pipe is arranged in a mounting hole at the left end of the air inlet box, the water spraying heads are arranged at water spraying ports uniformly arranged at the upper end of the outer arc surface of the U-shaped water pipe, and the water mist spraying heads are respectively positioned at the front end and the rear end inside the air inlet box;

a water storage tank: it is located the left side of air-supply line case, water outlet department on water storage tank extrados lower extreme right side is equipped with outlet conduit, outlet conduit's right-hand member is linked together with the left end middle part of U type water pipe, the humidity to the inside air of air-supply line case is conveniently regulated and control, reduce the production at minute hair in-process static, improve the branch hair effect of dividing the hair machine, for the mixture of steam and air provides the time, avoid too much steam to get into the work incasement portion, prevent too much steam from to the influence of split hair work, make air humidifying more even, improve the humidification effect.

Further, the front surface middle part of air inlet box is equipped with the PLC controller, and the input electricity of PLC controller is connected in external power source, the start-up and the stop of control overall device.

Furthermore, the upper surface symmetry of air inlet case is equipped with the wind hole, and the inside in wind hole all is equipped with the electric fan, and the input electricity of electric fan is connected in the output of PLC controller, makes the circulation of air for the mixing rate of steam and air.

Further, spraying mechanism still includes the booster pump, strains a section of thick bamboo and flow detector, the booster pump sets up in water storage tank inner wall lower extreme delivery port department, and the delivery port of booster pump communicates with outlet conduit's left end, strains a section of thick bamboo and establishes ties in outlet conduit's middle part, and flow detector establishes ties both ends around the middle part of U type water pipe respectively, and the input electricity of booster pump is connected in the output of PLC controller, and flow detector's output electricity is connected in the input of PLC controller, conveniently adjusts the spray volume.

Further, still include and keep off fog mechanism, it includes U type wind channel and fresh air inlet to keep off fog mechanism, U type wind channel sets up in the inside roof of air-supply tank, and the left end and the left wind hole in U type wind channel are linked together, and the right-hand member and the wind hole on right side in U type wind channel are linked together, and the middle part ring array in U type wind channel is provided with the fresh air inlet, avoids spun water smoke direct access to the inside of work box.

Furthermore, the fog blocking mechanism further comprises fog blocking plates, wherein the fog blocking plates are symmetrically arranged at the left end and the right end of the inside of the U-shaped air channel, so that excessive water vapor is prevented from entering the inside of the working box.

Further, the right side inner wall front end of air inlet case is equipped with the moisture detector, and the output electricity of moisture detector is connected in the input of PLC controller, detects the humidity of the inside air of air inlet case.

Furthermore, the inside right-hand member fixed mounting of intake stack has the dust filter screen, filters the dust impurity in the air.

Compared with the prior art, the utility model has the beneficial effects that: this eiderdown divides hair machine humidification device has following benefit:

1. the booster pump is started through the PLC, water flow in the water storage tank flows into the water outlet pipeline after being boosted by the booster pump, impurities in the water flow are filtered out through the filter cartridge, the water mist spray head is prevented from being blocked by the impurities in the water flow, then the water flow in a high-pressure state enters the U-shaped water pipe, high-pressure water flow is converted into water mist through the water mist spray head and then is sprayed out to be contacted with air in the air inlet box, the humidity of the air in the air inlet box is improved, the water flow circulating in the U-shaped water pipe can be detected by the flow detector, the humidity of the air in the air inlet box is detected by the humidity detector, the detected result is transmitted to the PLC, the spraying amount is limited through regulation and control of the PLC, the excessive spraying amount is avoided, the humidity of the air in the air inlet box is conveniently regulated and controlled, and the generation of static electricity in the hair separating process is reduced, the hair separating effect of the hair separating machine is improved.

2. The electric fan is started through the PLC, the air is driven to flow, the mixing speed of air and water vapor is accelerated, the mixed air enters the U-shaped air channel through the air inlet hole, the air flows into the interior of the working box finally, the hair separation processing is carried out, meanwhile, the mist blocking plate can block the water mist which is not mixed with the air timely, the water mist is gathered on the lower surface of the mist blocking plate and is condensed into water drops, the water drops fall to the bottom of the U-shaped air channel under the action of the self gravity of the water mist blocking plate, then the water drops are discharged from the air inlet hole and are mixed with the air in the interior of the working box again, time is provided for mixing of the water vapor and the air, the excessive water vapor is prevented from entering the interior of the working box, the influence of the excessive water vapor on hair separation work is prevented, the air humidification is more uniform, and the humidification effect is improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of a spraying mechanism according to the present invention;

fig. 3 is a schematic view of the internal structure of the air inlet box of the present invention.

In the figure: 1 air inlet box, 2 work boxes, 3 water storage tanks, 4 water outlet pipelines, 5 air inlet pipelines, 6 dust filter screens, 7 air outlet pipelines, 8 spraying mechanisms, 81 booster pumps, 82 filter cartridges, 83 flow detectors, 84 water mist nozzles, 85U-shaped water pipes, 9 mist blocking mechanisms, 91U-shaped air channels, 92 air inlet holes, 93 mist blocking plates, 10PLC controllers, 11 humidity detectors, 12 air holes and 13 electric fans.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, the present embodiment provides a technical solution: a humidifying device of a down feather separator comprises an air inlet box 1, a water storage tank 3 and a spraying mechanism 8;

air inlet box 1: an air inlet pipeline 5 is arranged at an air inlet on the right side surface of the air inlet box 1 to facilitate external air to enter the air inlet box 1, a working box 2 is arranged on the upper surface of the air inlet box 1 to provide a working space for hair separation processing, an air outlet pipeline 7 is arranged at an air outlet on the upper end of the right side surface of the working box 2, the lower end of the air outlet pipeline 7 is communicated with the right end of the air inlet pipeline 5 to recycle water vapor and reduce the waste of resources, a PLC (programmable logic controller) 10 is arranged in the middle of the front surface of the air inlet box 1, the input end of the PLC 10 is electrically connected with an external power supply to control the start and stop of the whole device, air holes 12 are symmetrically arranged on the upper surface of the air inlet box 1, electric fans 13 are arranged inside the air holes 12, the input end of the electric fans 13 is electrically connected with the output end of the PLC 10 to circulate air and accelerate the mixing speed of the air and the water vapor, and a humidity detector 11 is arranged at the front end of the inner wall on the right side of the air inlet box 1, the output end of the humidity detector 11 is electrically connected to the input end of the PLC 10 to detect the humidity of the air in the air inlet box 1, and the right end inside the air inlet pipeline 5 is fixedly provided with a dust filter screen 6 to filter dust and impurities in the air so as to prevent the dust and impurities from entering the air inlet box 1;

the spraying mechanism 8: the water spraying mechanism 8 comprises a water mist spray head 84 and a U-shaped water pipe 85, the U-shaped water pipe 85 is arranged in a mounting hole at the left end of an air inlet box 1, water mist spray heads 84 are arranged at water spraying openings uniformly formed in the upper end of the outer arc surface of the U-shaped water pipe 85, the water mist spray heads 84 are respectively positioned at the front end and the rear end of the interior of the air inlet box 1, water flow in a high-pressure state enters the U-shaped water pipe 85, high-pressure water flow is converted into water mist through the water mist spray heads 84 and then is sprayed out, air in the air inlet box 1 is humidified, the spraying mechanism 8 further comprises a booster pump 81, a filter cylinder 82 and a flow detector 83, the booster pump 81 is arranged at a water outlet at the lower end of the inner wall of a water storage tank 3, a water outlet of the booster pump 81 is communicated with the left end of a water outlet pipeline 4, the filter cylinder 82 is connected in series with the middle of the water outlet pipeline 4 to filter impurities in the water flow, the water mist spray heads 84 are prevented from being blocked by the impurities in the water flow, and the flow detector 83 is connected in series with the front end and rear end of the middle of the U-shaped water pipe 85, the input end of the booster pump 81 is electrically connected to the output end of the PLC controller 10 to boost water flow, so that water mist can be conveniently generated, the output end of the flow detector 83 is electrically connected to the input end of the PLC controller 10, the flow detector 83 can detect the water flow circulating inside the U-shaped water pipe 85 and transmit the detection result to the PLC controller 10, and the spray amount is limited by regulation and control of the PLC controller 10, so that the excessive spray amount is avoided;

a water storage tank 3: the water storage tank is positioned at the left side of an air inlet box 1, a water outlet pipeline 4 is arranged at a water outlet on the right side of the lower end of an outer cambered surface of a water storage tank 3, the right end of the water outlet pipeline 4 is communicated with the middle part of the left end of a U-shaped water pipe 85, the water storage tank further comprises a fog blocking mechanism 9, the fog blocking mechanism 9 comprises a U-shaped air channel 91 and air inlet holes 92, the U-shaped air channel 91 is arranged on the inner top wall of the air inlet box 1, the left end of the U-shaped air channel 91 is communicated with air holes 12 on the left side, the right end of the U-shaped air channel 91 is communicated with air holes 12 on the right side, the air inlet holes 92 are arranged in the middle annular array of the U-shaped air channel 91, water fog is blocked from directly entering the inside a working box 2, the water fog is left in the air inlet box 1 and is mixed with air in the air inlet box 1, the fog blocking mechanism 9 further comprises fog blocking plates 93, the fog blocking plates 93 are symmetrically arranged at the left end and the right end of the U-shaped air channel 91, the fog blocking plates 93 can block water fog which is not mixed with air in time, the water mist is gathered on the lower surface of the mist baffle plate 93 and condensed into water drops, the water drops fall to the bottom of the U-shaped air channel 91 under the action of the self gravity of the water drops, and then the water drops are discharged from the air inlet 92 and mixed with the air inside the working box 2 again, so that excessive water vapor is prevented from entering the working box 2.

The working principle of the humidifying device of the down feather separator provided by the utility model is as follows: when the humidity detection device is used, the humidity of air inside the air inlet box 1 is detected through the humidity detector 11, the detection result is transmitted to the PLC controller 10, when the detected humidity is too low, the booster pump 81 is started through the PLC controller 10, water flow inside the water storage tank 3 flows into the water outlet pipeline 4 after being boosted by the booster pump 81, impurities in the water flow are filtered out through the filter cartridge 82, the water mist spray head 84 is prevented from being blocked by the impurities in the water flow, then the water flow in a high-pressure state enters the U-shaped water pipe 85, the high-pressure water flow is converted into water mist through the water mist spray head 84 and then is sprayed out to be contacted with air inside the air inlet box 1, the humidity of the air inside the air inlet box 1 is improved, the water flow detector 83 can detect the water flow flowing inside the U-shaped water pipe 85, the detection result is transmitted to the PLC controller 10, and the PLC controller 10 regulates and controls, the spraying amount is limited, the excessive spraying amount is avoided, the electric fan 13 is started simultaneously, the air is driven to flow, outside air is sucked into the air inlet box 1 through the air inlet pipeline 5, dust impurities in the air are filtered through the dust filter screen 6, then the air drives water vapor to flow, the mixing speed of the air and the water vapor is accelerated, the mixed air enters the U-shaped air channel 91 through the air inlet hole 92 and finally flows into the working box 2 to be subjected to hair separation processing, meanwhile, the mist baffle plate 93 can block the water mist which is not mixed with the air in time, the water mist is gathered on the lower surface of the mist baffle plate 93 to form water drops, the water drops fall to the bottom of the U-shaped air channel 91 under the action of self gravity of the water drops, the water drops are discharged from the air inlet hole 92 and are mixed with the air inside the working box 2 again, and excessive water vapor is prevented from entering the working box 2.

It should be noted that the PLC controller 10 disclosed in the above embodiment may be a TPC8-8TD PLC, the electric fan 13, the booster pump 81, the flow rate detector 83, and the humidity detector 11 may be freely configured according to practical application scenarios, the electric fan 13 may be an fdt-100 electric fan, the booster pump 81 may be a high-pressure infusion pump of LC-2060 type, the flow rate detector 83 may be a LWGY-SIN type flow rate detector, and the humidity detector 11HT31 type humidity sensor, and the PLC controller 10 controls the electric fan 13, the booster pump 81, the flow rate detector 83, and the humidity detector 11 to operate by methods commonly used in the prior art.

The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims

1. A eiderdown divides hair machine humidification device which characterized in that: comprises an air inlet box (1), a water storage tank (3) and a spraying mechanism (8);

air inlet box (1): an air inlet pipeline (5) is arranged at an air inlet on the right side surface of the air inlet box, a working box (2) is arranged on the upper surface of the air inlet box (1), an air outlet pipeline (7) is arranged at an air outlet at the upper end of the right side surface of the working box (2), and the lower end of the air outlet pipeline (7) is communicated with the right end of the air inlet pipeline (5);

spraying mechanism (8): the air inlet box comprises a water mist spray head (84) and a U-shaped water pipe (85), wherein the U-shaped water pipe (85) is arranged in a mounting hole at the left end of the air inlet box (1), water mist spray heads (84) are arranged at water spray openings uniformly formed in the upper end of the outer arc surface of the U-shaped water pipe (85), and the water mist spray heads (84) are respectively positioned at the front end and the rear end of the interior of the air inlet box (1);

water storage tank (3): the water inlet is positioned on the left side of the air inlet box (1), a water outlet pipeline (4) is arranged at a water outlet on the right side of the lower end of the outer cambered surface of the water storage tank (3), and the right end of the water outlet pipeline (4) is communicated with the middle part of the left end of the U-shaped water pipe (85).

2. The humidifying device of the down feather separator according to claim 1, wherein: the front surface middle part of air inlet box (1) is equipped with PLC controller (10), and the input electricity of PLC controller (10) is connected in external power source.

3. The humidifying device of the down feather separator as claimed in claim 2, wherein: the upper surface symmetry of air inlet case (1) is equipped with wind hole (12), and the inside of wind hole (12) all is equipped with electric fan (13), and the input electricity of electric fan (13) is connected in the output of PLC controller (10).

4. The humidifying device of the down feather separator as claimed in claim 2, wherein: spraying mechanism (8) still include booster pump (81), strain a section of thick bamboo (82) and flow detector (83), booster pump (81) set up in water storage tank (3) inner wall lower extreme water outlet department, and the delivery port of booster pump (81) communicates with the left end of outlet conduit (4), strains a section of thick bamboo (82) and establishes ties in the middle part of outlet conduit (4), and flow detector (83) establish ties both ends around the middle part of U type water pipe (85) respectively, and the input electricity of booster pump (81) is connected in the output of PLC controller (10), and the output electricity of flow detector (83) is connected in the input of PLC controller (10).

5. The humidifying device of the down feather separator as claimed in claim 3, wherein: still include and keep off fog mechanism (9), keep off fog mechanism (9) including U type wind channel (91) and fresh air inlet (92), U type wind channel (91) set up in the inside roof of air-supply tank (1), and the left end and the left wind hole (12) of U type wind channel (91) are linked together, and the right-hand member and the wind hole (12) on right side of U type wind channel (91) are linked together, and the middle part annular array of U type wind channel (91) is provided with fresh air inlet (92).

6. The humidifying device of the down feather separator as claimed in claim 5, wherein: the fog blocking mechanism (9) further comprises fog blocking plates (93), and the fog blocking plates (93) are symmetrically arranged at the left end and the right end of the inside of the U-shaped air channel (91).

7. The humidifying device of the down feather separator as claimed in claim 2, wherein: the right side inner wall front end of air inlet case (1) is equipped with moisture detector (11), and the output electricity of moisture detector (11) is connected in the input of PLC controller (10).

8. The humidifying device of the down feather separator according to claim 1, wherein: and a dust filter screen (6) is fixedly arranged at the right end in the air inlet pipeline (5).