CN215782894U - Novel pulping equipment - Google Patents
Novel pulping equipment Download PDFInfo
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- CN215782894U CN215782894U CN202121933235.8U CN202121933235U CN215782894U CN 215782894 U CN215782894 U CN 215782894U CN 202121933235 U CN202121933235 U CN 202121933235U CN 215782894 U CN215782894 U CN 215782894U
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- 238000004537 pulping Methods 0.000 title claims abstract description 58
- 238000001816 cooling Methods 0.000 claims abstract description 30
- 238000002156 mixing Methods 0.000 claims abstract description 20
- 238000003860 storage Methods 0.000 claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 4
- 238000003756 stirring Methods 0.000 claims description 35
- 239000000843 powder Substances 0.000 claims description 29
- 239000000110 cooling liquid Substances 0.000 claims description 25
- 239000000498 cooling water Substances 0.000 claims description 16
- 239000006185 dispersion Substances 0.000 claims description 16
- 239000000243 solution Substances 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 10
- 229910001220 stainless steel Inorganic materials 0.000 claims description 9
- 239000010935 stainless steel Substances 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 5
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 239000007788 liquid Substances 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 11
- 239000002826 coolant Substances 0.000 description 9
- 230000009471 action Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000008676 import Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
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Abstract
The utility model provides novel pulping equipment, which comprises a feeding module, a pulping module, a conveying module and a control module, wherein the feeding module comprises a vacuum feeding machine, a mixing bin, a screw rod feeding machine and a vacuum gas storage tank, the pulping module comprises a high-speed pulping machine, a cooling tank, a water cooling machine and a plurality of cache tanks, the conveying module comprises a diaphragm pump and a high-precision screw pump, and the control system comprises a human machine control cabinet.
Description
Technical Field
The utility model relates to the technical field of pulping, in particular to novel pulping equipment.
Background
Traditional slurrying device adopts artifical material loading to pulping machine more, add the pulping machine with the powder earlier, add solution afterwards, mix both via agitating unit, thereby realize the purpose of slurrying, this pulping device needs a large amount of manual operation, production efficiency is low when increasing manufacturing cost, and because manual intervention, powder and solution formula proportion appear great deviation easily, lead to thick liquids not to conform to the production requirement, cause the waste, and current semi-automatization pulping equipment is because pulping machine structural design optimizes relatively poorly, lead to thick liquids to pile up and make thick liquids high temperature easily in the dispersion impeller department, lead to unable normal work or destroy the molecular structure of prescription, need artifical periodic cleaning, the same manufacturing cost that has increased, and the production efficiency is reduced.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of the prior art and provide novel pulping equipment.
The technical scheme of the utility model is as follows:
the utility model provides a novel pulping equipment, includes a material loading module, slurrying module, carries module and a control module group, material loading module includes a vacuum material loading machine, mixes storehouse, screw rod feeding machine and a vacuum gas holder, slurrying module includes a high-speed pulping machine, cooling tank, cold water machine and several buffer tank, carry the module to include a diaphragm pump and a high accuracy screw pump, control system includes a personal computer switch board.
In the utility model, the vacuum gas storage tank is connected with an external vacuumizing power device, the vacuum gas storage tank is connected with the vacuum feeding machine through a gas pipe, the gas pipe is provided with a control valve, the vacuum feeding machine is connected with the upper end of the mixing bin through a DN150 quick-assembly type, the bottom of the mixing bin is connected with the upper end of the screw rod feeding machine, a valve is arranged at the joint of the mixing bin and the screw rod feeding machine, the mixing bin is provided with a powder inlet, and the powder inlet is connected with an external suction gun.
In the utility model, the high-speed pulping machine comprises a powder conveying cavity, a stirring cavity and a dispersing cavity, wherein the powder conveying cavity is arranged on the stirring cavity, the stirring cavity is connected with the dispersing cavity, a quick-connection type joint upper cover is arranged on the powder conveying cavity, the joint upper cover is connected with the screw feeder through a hose, a control valve is also arranged between the joint upper cover and the screw feeder, a plurality of spiral sheets are also arranged in the powder conveying cavity, a stirring sheet is arranged in the stirring cavity, a solution inlet is also arranged on the stirring cavity, a dispersing disc is arranged in the dispersing cavity, and a discharging cavity is also arranged on the dispersing cavity.
Further, high-speed pulper still includes a power device, power device includes a inverter motor, inverter motor bottom power end and action wheel meshing, and one are located driving belt on the action wheel, the driving belt other end is equipped with one from the driving wheel, mesh from driving wheel and transmission shaft, the transmission shaft with stirring vane, dispersion impeller and flight are connected.
Furthermore, the feed inlet of high accuracy screw pump be equipped with the tee bend ball valve and through sanitary-grade stainless steel pipe with the buffer tank is connected, the discharge gate of high accuracy screw pump is equipped with the tee bend ball valve equally and through sanitary-grade stainless steel pipe with solution entry linkage, the feed inlet of diaphragm pump pass through stainless steel pipeline with the ejection of compact chamber is connected.
According to the utility model, the bottom of the cooling tank is provided with a cooling water inlet and a cooling water outlet, the cooling water inlet and the cooling water outlet are connected through a spiral pipe structure arranged inside the cooling tank, the cooling water inlet and the cooling water outlet are both connected with the cooling machine through pipelines, the bottom of the cooling tank is also provided with a first cooling liquid inlet and a first cooling liquid outlet, and the top of the cooling tank is also provided with a cooling liquid injection port and an air inlet control valve.
Further, all be equipped with the cooling cavity on stirring chamber and the ejection of compact intracavity wall, just second coolant liquid inlet and second coolant liquid export have still been seted up on the high-speed pulping machine, the second coolant liquid import pass through the pipeline with first coolant liquid exit linkage, the second coolant liquid export pass through the pipeline with first coolant liquid entrance linkage, just the second coolant liquid import and the second coolant liquid export with the cooling cavity intercommunication.
Furthermore, the blades of the stirring sheet are designed in an arc inclined mode, the inclined angle is 45 degrees, and the blades of the stirring sheet are simultaneously designed in a three-sheet mode to form 120-degree uniform distribution.
Furthermore, a conical surface is arranged at the top of the dispersion disc, a plurality of convex ribs are uniformly distributed on the conical surface, the convex ribs adopt an oblique angle design, an impeller is arranged at the bottom of the dispersion disc, and the angle of the conical surface is 45 degrees.
In the utility model, the novel pulping system and the equipment thereof also comprise a central control system, wherein the central control system is electrically connected with the feeding module, the pulping module, the conveying module and the control module and is controlled by the control module so as to control the feeding module, the pulping module and the conveying module.
Compared with the prior art, the utility model has the beneficial effects that:
according to the semi-automatic pulping system, the feeding module, the pulping module, the conveying module and the control module form the semi-automatic pulping system, automatic pulping can be realized only by manually adding powder, solution and coolant and presetting the proportion according to production requirements, compared with a traditional pulping device, the production efficiency is greatly improved, meanwhile, the production precision is improved, waste is avoided, further, a cooling tank is adopted for cooling the high-speed pulping machine, the temperature of the high-speed pulping machine in the operation process is guaranteed to be constant, the continuous working time of the high-speed pulping machine is prolonged, furthermore, an optimized stirring sheet and a dispersion disc are adopted, pulp is easier to mix uniformly and flows downwards and cannot be adhered to the upper surface of the dispersion disc, the trouble of regular manual cleaning is avoided, the production efficiency is further improved, and the production cost is reduced.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed for the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is an overall structure diagram of a novel pulping device provided by the utility model;
FIG. 2 is another perspective overall view of the novel pulping system and the apparatus thereof;
FIG. 3 is an overall block diagram of the high-speed pulper;
FIG. 4 is a cross-sectional view of the high speed pulper;
FIG. 5 is an overall construction diagram of the cooling tank;
FIG. 6 is a cross-sectional view of the cooling tank;
FIG. 7 is a perspective view of the stirring blade;
fig. 8 is a perspective view of the dispersion impeller;
fig. 9 is a side view of the dispersion impeller.
Detailed Description
In the description of the present invention, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced components or elements must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.
In order to explain the technical means of the present invention, the following description will be given by way of specific examples.
Examples
Referring to fig. 1 to 2, the present embodiment provides a novel pulping apparatus, which includes a feeding module, a pulping module, a conveying module and a control module, wherein the feeding module includes a vacuum feeder 11, a mixing bin 12, a screw feeder 13 and a vacuum air storage tank 14, the pulping module includes a high-speed pulping machine 21, a cooling tank 22, a water chiller 23 and a plurality of buffer tanks 24, the conveying module includes a diaphragm pump 31 and a high-precision screw pump 32, and the control system includes a human machine control cabinet 41.
In this embodiment, the vacuum gas storage tank 14 is connected with an external vacuum pumping power device, and the vacuum gas storage tank 14 is connected with the vacuum feeding machine 11 through an air pipe, and the air pipe is provided with a control valve, and the vacuum feeding machine 11 is connected with the upper end of the mixing bin 12 through the DN150 ready-package, and the bottom of the mixing bin 12 is connected with the upper end of the screw feeder 13, and the joint of the mixing bin 12 and the screw feeder 13 is provided with a valve, and the mixing bin 12 is provided with a powder inlet, and the powder inlet is connected with an external suction gun.
In this embodiment, the novel pulping system and the equipment thereof further comprise a central control system electrically connected with the feeding module, the pulping module, the conveying module and the control module and controlled by the control module, so as to control the feeding module, the pulping module and the conveying module
Referring to fig. 3 to 4, in the present embodiment, the high-speed pulper 21 includes a powder conveying chamber 211, a stirring chamber 212 and a dispersing chamber 213, the powder conveying chamber 211 is disposed on the stirring chamber 212, the stirring chamber 212 is connected to the dispersing chamber 213, the powder conveying chamber 211 is connected to the screw feeder 13 through a hose, a plurality of spiral blades 214 are further disposed in the powder conveying chamber 213, a stirring blade 214 is disposed in the stirring chamber 212, a solution inlet 216 is further disposed on the stirring chamber 212, a dispersing plate 217 is disposed in the dispersing chamber 213, and a discharging chamber 218 is further disposed on the dispersing chamber 213.
Further, a feed inlet of the high-precision screw pump 32 is provided with a three-way ball valve and is connected with the buffer tank 24 through a sanitary stainless steel pipe, a discharge outlet of the high-precision screw pump 32 is also provided with a three-way ball valve and is connected with the solution inlet 216 through a sanitary stainless steel pipe, and a feed inlet of the diaphragm pump 21 is connected with the discharge cavity 218 through a stainless steel pipe.
Further, the high-speed pulper 21 further comprises a power device 25, the power device 25 comprises a variable frequency motor 251, a power end of the bottom of the variable frequency motor 251 is meshed with a driving wheel 252, and a transmission belt 253 arranged on the driving wheel 252, a driven wheel 254 is arranged at the other end of the transmission belt 253, the driven wheel 254 is meshed with a transmission shaft 255, and the transmission shaft 255 is connected with the stirring sheet 215, the dispersion disc 217 and the spiral sheet 214.
Referring to fig. 5 to 6, in the present embodiment, the bottom of the cooling tank 22 is provided with a cooling water inlet 221 and a cooling water outlet 222, the cooling water inlet 221 and the cooling water outlet 222 are connected by a spiral pipe structure 223 disposed inside the cooling tank 22, the cooling water inlet 221 and the cooling water outlet 222 are both connected with the cooling machine 23 by a pipeline, the bottom of the cooling tank 22 is further provided with a first cooling liquid inlet 224 and a first cooling liquid outlet 225, and the top of the cooling tank 22 is further provided with a cooling liquid injection port 226 and an air intake control valve 227.
Further, the inner walls of the stirring cavity 212 and the discharging cavity 216 are both provided with a cooling cavity 219, and the high-speed pulping machine 21 is further provided with a second cooling liquid inlet and a second cooling liquid outlet, the second cooling liquid inlet is connected with the first cooling liquid outlet 225 through a pipeline, the second cooling liquid outlet is connected with the first cooling liquid inlet 224 through a pipeline, and the second cooling liquid inlet and the second cooling liquid outlet are communicated with the cooling cavity 219, but not limited thereto.
Referring to fig. 7, in the present embodiment, the blades 2151 of the stirring blade 215 are designed to be inclined in an arc shape, and the inclination angle is 45 degrees, and the blades of the stirring blade 215 are designed to be uniformly distributed in 120 degrees in three pieces at the same time, but the utility model is not limited thereto.
Referring to fig. 8, in this embodiment, a conical surface 2171 is disposed at the top of the dispersion plate 217, a plurality of ribs 2172 are uniformly distributed on the conical surface 2171, the ribs 2172 are designed in an oblique angle, an impeller 2173 is disposed at the bottom of the dispersion plate 217, and the angle of the conical surface 2171 is 45 degrees.
The working principle is as follows:
various numerical values are manually set to be numerical values required by a production standard through a man-machine control cabinet 41, an external suction gun is placed into a container filled with powder, a sealed vacuum state (the vacuum value of the vacuum state is a set value) is formed in a mixing bin 12 under the action of a vacuum feeding machine 11 and a vacuum air storage tank 14, the powder is sucked into the mixing bin 12 under the action of vacuum negative pressure, the powder is preliminarily mixed in the mixing bin 12, after a preset mixing time is reached, a control valve connected between a screw feeding machine 13 and the mixing bin 12 is opened, the powder enters the screw feeding machine 13 under the action of the mixing bin 12, the powder is conveyed into a powder conveying cavity 211 of a high-speed pulping machine 21 through a hose by the screw feeding machine 13, the powder is conveyed to a stirring cavity 212 through the action of a spiral sheet 214, meanwhile, a solution arranged in a cache tank 24 in advance is conveyed to a solution inlet 216 of the stirring cavity 212 through a high-precision screw pump 32, the solution and the powder are mixed by the stirring sheet 214 and sufficiently stirred into slurry, the slurry is conveyed downwards by the dispersion disc 217, and the slurry is conveyed out of the high-speed pulping machine 21 from the discharge cavity 218 by the impeller 2173 arranged below the dispersion disc 217, so that pulping is completed.
While the present invention has been described with reference to several exemplary embodiments, it is understood that the terminology used is intended to be in the nature of words of description and illustration, rather than of limitation. As the present invention may be embodied in several forms without departing from the spirit or essential characteristics thereof, it should also be understood that the above-described embodiments are not limited by any of the details of the foregoing description, but rather should be construed broadly within its spirit and scope as defined in the appended claims, and therefore all changes and modifications that fall within the meets and bounds of the claims, or equivalences of such meets and bounds are therefore intended to be embraced by the appended claims.
Claims (10)
1. The utility model provides a novel pulping equipment, a serial communication port, includes a material loading module, slurrying module, carries module and a control module, material loading module includes a vacuum material loading machine, mixes storehouse, screw rod feeding machine and a vacuum gas holder, slurrying module includes a high-speed pulping machine, cooling tank, cold water machine and several buffer tank, carry the module to include a diaphragm pump and a high accuracy screw pump, control system includes a personal computer switch board.
2. The novel pulping equipment according to claim 1, wherein the vacuum gas storage tank is connected with an external vacuumizing power device, the vacuum gas storage tank is connected with the vacuum feeding machine through a gas pipe, a control valve is arranged on the gas pipe, the vacuum feeding machine is connected with the upper end of the mixing bin through a DN150 quick-assembly type, the bottom of the mixing bin is connected with the upper end of the screw feeding machine, a valve is arranged at the joint of the mixing bin and the screw feeding machine, a powder inlet is arranged on the mixing bin, and the powder inlet is connected with an external suction gun.
3. The novel pulping equipment according to claim 1, wherein the high-speed pulping machine comprises a powder conveying cavity, a stirring cavity and a dispersing cavity, the powder conveying cavity is arranged on the stirring cavity, the stirring cavity is connected with the dispersing cavity, a quick-connection type connector upper cover is arranged on the powder conveying cavity, the connector upper cover is connected with the screw rod feeding machine through a hose, a control valve is further arranged between the connector upper cover and the screw rod feeding machine, a spiral sheet is further arranged in the powder conveying cavity, a plurality of stirring sheets are arranged in the stirring cavity, a solution inlet is further arranged on the stirring cavity, a dispersing disc is arranged in the dispersing cavity, and a discharging cavity is further arranged on the dispersing cavity.
4. A novel pulping apparatus according to claim 1 or 3, wherein the high-speed pulping apparatus further comprises a power device, the power device comprises a variable frequency motor, a power end at the bottom of the variable frequency motor is engaged with a driving wheel, and a transmission belt is arranged on the driving wheel, a driven wheel is arranged at the other end of the transmission belt, the driven wheel is engaged with a transmission shaft, and the transmission shaft is connected with the stirring plate, the dispersion disc and the spiral plate
5. The novel pulping equipment according to claim 1 or 3, wherein a feed inlet of the high-precision screw pump is provided with a three-way ball valve and is connected with the cache tank through a sanitary stainless steel pipe, a discharge outlet of the high-precision screw pump is also provided with a three-way ball valve and is connected with the solution inlet through a sanitary stainless steel pipe, and a feed inlet of the diaphragm pump is connected with the discharge cavity through a stainless steel pipe.
6. The novel pulping equipment according to claim 1, wherein a cooling water inlet and a cooling water outlet are formed in the bottom of the cooling tank and are connected through a spiral pipe structure arranged inside the cooling tank, the cooling water inlet and the cooling water outlet are connected with the cooling machine through pipelines, a first cooling liquid inlet and a first cooling liquid outlet are further formed in the bottom of the cooling tank, and a cooling liquid injection port and an air inlet control valve are further formed in the top of the cooling tank.
7. The novel pulping equipment according to claim 3 or 6, wherein cooling cavities are formed in the inner walls of the stirring cavity and the discharging cavity, a second cooling liquid inlet and a second cooling liquid outlet are formed in the high-speed pulping machine, the second cooling liquid inlet is connected with the first cooling liquid outlet through a pipeline, the second cooling liquid outlet is connected with the first cooling liquid inlet through a pipeline, and the second cooling liquid inlet and the second cooling liquid outlet are communicated with the cooling cavities.
8. The novel pulping equipment according to claim 3, wherein blades of the stirring sheet are designed in an arc inclined manner, the inclination angle is 45 degrees, and the blades of the stirring sheet are simultaneously designed in a three-sheet manner to be uniformly distributed at 120 degrees.
9. The novel pulping equipment according to claim 3, wherein a conical surface is arranged at the top of the dispersion plate, a plurality of convex ribs are uniformly distributed on the conical surface, the convex ribs are designed in an oblique angle, an impeller is arranged at the bottom of the dispersion plate, and the angle of the conical surface is 45 degrees.
10. The novel pulping apparatus of claim 1, further comprising a central control system electrically connected to the feeding module, the pulping module, the conveying module and the control module, and controlled by the control module, so as to control the feeding module, the pulping module and the conveying module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121933235.8U CN215782894U (en) | 2021-08-17 | 2021-08-17 | Novel pulping equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121933235.8U CN215782894U (en) | 2021-08-17 | 2021-08-17 | Novel pulping equipment |
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| Publication Number | Publication Date |
|---|---|
| CN215782894U true CN215782894U (en) | 2022-02-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121933235.8U Active CN215782894U (en) | 2021-08-17 | 2021-08-17 | Novel pulping equipment |
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| Country | Link |
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| CN (1) | CN215782894U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113559743A (en) * | 2021-08-17 | 2021-10-29 | 东莞大蜥蜴智能系统有限公司 | Novel pulping system and equipment thereof |
| CN114410139A (en) * | 2022-02-22 | 2022-04-29 | 淮安东德环保科技有限公司 | Environment-friendly high-performance green building wall coating and preparation method thereof |
-
2021
- 2021-08-17 CN CN202121933235.8U patent/CN215782894U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113559743A (en) * | 2021-08-17 | 2021-10-29 | 东莞大蜥蜴智能系统有限公司 | Novel pulping system and equipment thereof |
| CN114410139A (en) * | 2022-02-22 | 2022-04-29 | 淮安东德环保科技有限公司 | Environment-friendly high-performance green building wall coating and preparation method thereof |
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Effective date of registration: 20240508 Address after: 518118 101 ~ 201, No.3 Factory building, Zone C, third industrial zone, Zhukeng community, Longtian street, Pingshan District, Shenzhen City, Guangdong Province Patentee after: Shenzhen manest Technology Co.,Ltd. Country or region after: China Address before: 523000 Room 101, building 1, No. 2, Fangzhong 1st Road, liangbian, Liaobu Town, Dongguan City, Guangdong Province Patentee before: DONGGUAN TUATARA INTELLIGENT SYSTEM CO.,LTD. Country or region before: China |