CN215768397U

CN215768397U - Device for conveniently and rapidly detecting aluminum pot body

Info

Publication number: CN215768397U
Application number: CN202121849391.6U
Authority: CN
Inventors: 戴志林; 黄刚
Original assignee: Fujian Dingchuwang Kitchenware Co ltd
Current assignee: Fujian Dingchuwang Kitchenware Co ltd
Priority date: 2021-08-09
Filing date: 2021-08-09
Publication date: 2022-02-08
Anticipated expiration: 2031-08-09

Abstract

The utility model discloses a device for conveniently and rapidly detecting an aluminum pot body, which comprises a base, wherein a lifting support is arranged in the middle of one end of the base, an ultrasonic flaw detector is arranged on the top side of the end part of the lifting support and used for detecting cracks on the outer wall of the aluminum pot body; the lateral supports are arranged on the inner walls of the two sides of the base, and sliding rails are arranged on the inner walls of the two sides of the lateral supports. The utility model can realize crack detection operation of the inner side and the outer side of the whole pot body by symmetrically clamping the pot body at two sides, utilizing top flaw detection equipment to carry out dead-side flaw detection on the pot body, and matching the flaw detection equipment with a lifting and rotating structure at the bottom side.

Description

Device for conveniently and rapidly detecting aluminum pot body

Technical Field

The utility model relates to the technical field of aluminum pot body production, in particular to a device for conveniently and rapidly detecting an aluminum pot body.

Background

The aluminum pot is light, durable, fast in heating, even in heat conduction and not rusty. Aluminum products are known to be mainly classified into refined aluminum (soft aluminum) products and cast aluminum (hard aluminum) products, and the materials are aluminum and aluminum alloys. Surface colors can be classified as white, light yellow, and other colors. White aluminum products are classified into cast products and stamped products. The surface of the cast aluminum product is polished and mechanically polished, the surface is white, but the metal structure is loose, and certain casting defects exist.

The current pot body is through pouring or press forming, can have the pot body to produce the invisible crackle of naked eye, and a lot of burrs and bumps can exist to the internal wall of pot moreover, influence use and pleasing to the eye degree, and current detection is through artifical the detection, detects a flaw through knocking, and is inefficient, and the error is big.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the defects in the prior art and provides a device for conveniently and rapidly detecting an aluminum pot body.

In order to achieve the purpose, the utility model adopts the following technical scheme:

a device convenient for rapidly detecting an aluminum pot body comprises a base, wherein a lifting support is arranged in the middle of one end of the base, an ultrasonic flaw detector is arranged on the top side of the end part of the lifting support, and the ultrasonic flaw detector is used for detecting cracks on the outer wall of the aluminum pot body;

the lateral supports are arranged on the inner walls of the two sides of the base, the inner walls of the two sides of the lateral supports are respectively provided with a sliding rail, a sliding cross beam is connected between the inner walls of the sliding rails in a sliding manner, the outer wall of one side of the sliding cross beam is provided with a steering motor, the output shaft of the steering motor is connected with a clamping piece, and the clamping piece is used for clamping a pot body and detecting the smoothness of the inner wall and the outer wall of the pot body;

the outer wall of the end part of the driving piece bracket is provided with a driving piece, and the driving piece is used for driving the outer wall of the pot body to rotate and detect;

the lifting hydraulic cylinder is arranged in the middle of the inner wall of the bottom end of the base, one end of a piston rod of the lifting hydraulic cylinder is connected with a bracket, and the bracket is used for supporting the middle of the pot body.

As a further scheme of the utility model, the end part of the lateral support is provided with a driving structure, the driving structure comprises a stepping motor, a lead screw and a sliding seat, an output shaft of the stepping motor is connected with the outer wall of the end part of the lead screw, the outer wall of the lead screw is connected to the inner wall of the sliding seat in a meshing transmission manner, and the sliding seat is arranged on the outer walls of the two ends of the sliding beam.

As a further scheme of the utility model, the clamping piece comprises a supporting sheet, an elastic clamping piece and a vibration sensor, one end of the supporting sheet and one end of the elastic clamping piece are fixed in a parallel pressing mode, a fixed inserting rod is arranged at the end part of the vibration sensor, and the supporting sheet and the elastic clamping piece are vertically connected through the fixed inserting rod.

As a further proposal of the utility model, the structure and the distance between the side walls of the supporting sheet and the elastic clamping sheet are matched with the section of the pot body.

As a further scheme of the utility model, the driving part comprises a driving motor and a driving wheel, the driving wheel is arranged on the outer wall of an output shaft of the driving motor, and the outer wall of the bottom end of the driving wheel is of a hemispherical structure.

As a further scheme of the utility model, the lifting support comprises a portal frame and a support hydraulic cylinder, and one end of a piston rod of the support hydraulic cylinder is connected to the inner wall of the top end of the portal frame.

The utility model has the beneficial effects that:

1. the pot body is symmetrically clamped by two sides in the detection device, flaw detection equipment at the top is utilized to carry out dead-on flaw detection on the pot body, the flaw detection equipment is matched with a lifting and rotating structure at the bottom side, crack flaw detection operation of the inner side surface and the outer side surface of the whole pot body can be realized, meanwhile, clamping pieces at two sides are utilized to slide on the inner wall and the outer wall of the pot body, whether salient points or burrs exist is detected by utilizing relative sliding between the sheet body and the pot body, and a vibration sensor between the clamping pieces can efficiently detect the flaws;

2. the whole position and the angle of the pot body in the detection device are realized through the cooperation of the lateral driving piece and the lifting support at the bottom, so that the whole detection efficiency and the coverage surface are improved, the detection position of the outer wall of the pot body can not be omitted, and the quality of the pot body is effectively ensured.

Drawings

FIG. 1 is a schematic perspective view of a device for rapidly and conveniently detecting an aluminum pot according to the present invention;

FIG. 2 is a schematic axial side view of the structure of FIG. 1;

FIG. 3 is a schematic view of a lateral bracket connection structure of the device for conveniently and rapidly detecting an aluminum pot body according to the present invention;

FIG. 4 is a schematic view of the structure of the clamping member of the device for conveniently and rapidly detecting the aluminum pot body.

In the figure: 1. a base; 2. a lifting support; 3. an ultrasonic flaw detector; 4. a lateral support; 5. a steering motor; 6. a sliding beam; 7. a stepping motor; 8. a clamping member; 81. a support sheet; 82. an elastic clip; 83. a vibration sensor; 9. a lifting hydraulic cylinder; 10. a bracket; 11. a drive motor; 12. driving the wheel; 13. a drive member support; 14. a bracket hydraulic cylinder; 15. a slide rail.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Referring to fig. 1-4, the device for conveniently and rapidly detecting the aluminum pot body comprises a base 1, wherein a lifting support 2 is arranged in the middle of one end of the base 1, an ultrasonic flaw detector 3 is arranged on the top side of the end part of the lifting support 2, the type of the ultrasonic flaw detector 3 is EUT650, and the ultrasonic flaw detector 3 is used for detecting cracks on the outer wall of the aluminum pot body; the lateral supports 4 are arranged on the inner walls of the two sides of the base 1, the inner walls of the two sides of the lateral supports 4 are respectively provided with a sliding rail 15, a sliding cross beam 6 is connected between the inner walls of the sliding rails 15 in a sliding manner, the outer wall of one side of the sliding cross beam 6 is provided with a steering motor 5, the output shaft of the steering motor 5 is connected with a clamping piece 8, and the clamping piece 8 is used for clamping a pot body and detecting the smoothness of the inner wall and the outer wall of the pot body; the outer wall of the end part of the driving piece bracket 13 is provided with a driving piece, and the driving piece is used for driving the outer wall of the pot body to rotate and detect; a lifting hydraulic cylinder 9, the lifting hydraulic cylinder 9 is arranged in the middle of the inner wall of the bottom end of the base 1, one end of a piston rod of the lifting hydraulic cylinder 9 is connected with a bracket 10, the bracket 10 is used for supporting the middle part of the pot body, the end part of the lateral support 4 is provided with a driving structure, the driving structure comprises a stepping motor 7, a lead screw and a sliding seat, an output shaft of the stepping motor 7 is connected with the outer wall of the end part of the lead screw, the outer wall of the lead screw is connected with the inner wall of the sliding seat in a meshing transmission manner, the sliding seat is arranged on the outer wall of the two ends of the sliding beam 6, the clamping piece 8 comprises a supporting piece 81, an elastic clamping piece 82 and a vibration sensor 83, the model of the vibration sensor 83 is TG314, the supporting piece 81 and one end of the elastic clamping piece 82 are fixed in a parallel pressing manner, the end part of the vibration sensor 83 is provided with a fixed inserted rod, the supporting piece 81 and the elastic clamping piece 82 are vertically connected through the fixed inserted rod, the supporting piece 81 and the elastic clamping piece 82 are matched with the section of the pot body and the side wall space of the pot body 82, the driving piece includes driving motor 11 and driving wheel 12, and on driving wheel 12 located driving motor 11's output shaft outer wall, the bottom outer wall of driving wheel 12 was hemispherical structure, and lifting support 2 includes door type frame and support pneumatic cylinder 14, and on support pneumatic cylinder 14's piston rod one end was connected to the top inner wall of door type frame.

The working principle of the rapid detection device is as follows:

1. when the detection device is used, the middle part of the detection pot body is fixed above the bracket 10, the supporting sheet 81 is attached to the side edge of the pot body, the inner wall and the outer wall of the pot body are clamped by the elastic clamping sheet 82, and the lifting of the integral structure is driven by the lifting hydraulic cylinder 9 to ensure that the outer wall of the pot body is in rolling connection with the outer wall of the driving wheel 12;

2. then, carrying out covering flaw detection on the whole pot body by using the ultrasonic flaw detector 3 at the top, and after one side is detected, driving the pot body to rotate 180 degrees by using the clamping pieces 8 at the two sides and the steering motor 5 to detect the other side;

3. when flaw detection is carried out, the pot body between the two clamping plates relatively slides, when the inner wall and the outer wall of the pot body are attached and slide, burrs or bumps can enable one end of the elastic clamping plate 82 to jack up, the vibration sensor 83 can detect jacking action and stop, the situation that the clamping position of the clamping piece 8 is flawed at the moment is shown, and rework or recheck operation is carried out.

In the description of the present invention, it is to be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inner", "front", "center", "both ends", "first", "second", etc., indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.

In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution of the present invention and the inventive concept thereof should be covered by the scope of the present invention.

Claims

1. A device for conveniently and rapidly detecting an aluminum pot body is characterized by comprising:

the device comprises a base (1), wherein a lifting support (2) is arranged in the middle of one end of the base (1), an ultrasonic flaw detector (3) is arranged on the top side of the end part of the lifting support (2), and the ultrasonic flaw detector (3) is used for detecting cracks on the outer wall of an aluminum pot body;

the lateral support (4) is arranged on the inner walls of two sides of the base (1), the inner walls of two sides of the lateral support (4) are respectively provided with a sliding rail (15), a sliding cross beam (6) is connected between the inner walls of the sliding rails (15) in a sliding manner, the outer wall of one side of the sliding cross beam (6) is provided with a steering motor (5), the output shaft of the steering motor (5) is connected with a clamping piece (8), and the clamping piece (8) is used for clamping a pot body and detecting the smoothness of the inner wall and the outer wall of the pot body;

the outer wall of the end part of the driving piece bracket (13) is provided with a driving piece, and the driving piece is used for driving the outer wall of the pot body to rotate and detect;

hydraulic cylinder (9), hydraulic cylinder (9) are located the bottom inner wall middle part of base (1), hydraulic cylinder (9)'s piston rod one end is connected with bracket (10), bracket (10) are used for supporting the middle part of the pot body.

2. The device for conveniently and rapidly detecting the aluminum pot body as claimed in claim 1, wherein the end of the lateral bracket (4) is provided with a driving structure, the driving structure comprises a stepping motor (7), a lead screw and a sliding seat, the output shaft of the stepping motor (7) is connected to the outer wall of the end of the lead screw, the outer wall of the lead screw is connected to the inner wall of the sliding seat in a meshing transmission manner, and the sliding seat is arranged on the outer walls of the two ends of the sliding beam (6).

3. The device for conveniently and rapidly detecting the aluminum pot body as claimed in claim 1, wherein the clamping member (8) comprises a supporting sheet (81), an elastic clamping sheet (82) and a vibration sensor (83), one end of the supporting sheet (81) and one end of the elastic clamping sheet (82) are fixed in a parallel pressing manner, a fixed inserted rod is arranged at the end part of the vibration sensor (83), and the supporting sheet (81) and the elastic clamping sheet (82) are vertically connected through the fixed inserted rod.

4. The device for conveniently and rapidly detecting the aluminum pot body as claimed in claim 3, wherein the structure and the side wall spacing of the supporting sheet (81) and the elastic clamping sheet (82) are matched with the section of the pot body.

5. The device for conveniently and rapidly detecting the aluminum pot body as claimed in claim 1, wherein the driving member comprises a driving motor (11) and a driving wheel (12), the driving wheel (12) is arranged on the outer wall of the output shaft of the driving motor (11), and the outer wall of the bottom end of the driving wheel (12) is of a hemispherical structure.

6. The device for conveniently and rapidly detecting the aluminum pot body as claimed in claim 1, wherein the lifting support (2) comprises a door-shaped frame and a support hydraulic cylinder (14), and one end of a piston rod of the support hydraulic cylinder (14) is connected to the inner wall of the top end of the door-shaped frame.