CN215765870U

CN215765870U - Online automatic cleaning system of DLCS condenser

Info

Publication number: CN215765870U
Application number: CN202121440321.5U
Authority: CN
Inventors: 蒋浩
Original assignee: Hunan Duoling Filtration System Technology Co ltd
Current assignee: Hunan Duoling Filtration System Technology Co ltd
Priority date: 2021-06-28
Filing date: 2021-06-28
Publication date: 2022-02-08
Anticipated expiration: 2031-06-28

Abstract

The utility model belongs to the field of condensers, in particular to an online automatic cleaning system for DLCS condensers, which aims at the problems that the existing condenser cleaning is usually manual cleaning, a rear end cover is disassembled after shutdown, a chemical reagent treatment and mechanical cleaning method is used, the operation is complex, the chemical reagent usually corrodes the inner wall of a copper pipe and damages the inner wall of the copper pipe greatly, and the like, the system comprises a condenser main body, a ball dispenser, a ball collector and a fixed box, wherein the ball dispenser is fixedly connected with a ball dispensing pipe, the top of the condenser main body is fixedly connected with a water inlet pipe, the system has reasonable structure and convenient operation, a certain number of sponge balls are regularly sent by the ball dispenser, the inner wall of the copper pipe on the condenser main body can be mechanically wiped, so that dirt, water ditches and bacteria and algae in water can not be attached to the inner wall of the copper pipe, and the condenser main body is always in the optimal heat exchange state, meanwhile, the sponge ball can be cleaned, and the sponge ball is convenient to use next time.

Description

Online automatic cleaning system of DLCS condenser

Technical Field

The utility model relates to the technical field of condensers, in particular to an online automatic cleaning system for a DLCS condenser.

Background

The central air-conditioning cooling water system is an open cooling circulation system, most of the cooling tower is communicated with the atmosphere, dust, bacteria and other pollutants in the air can continuously enter the cooling tower, cooling water is splashed and evaporated to lose water quantity during heat exchange of the cooling tower, timely supplementary water is needed, and sludge, bacteria, calcium ions, magnesium ions and oxides can be brought into the supplementary water. The water with tap water as make-up water is subjected to various treatments, and secondary pollution is caused during the conveying process and the end reservoir. The substances pollute and attach to the inner wall of the condenser tube at any time, calcium, magnesium ions and oxides in water meet carbon dioxide in water and are easy to generate calcium carbonate and magnesium carbonate at high temperature, and insoluble salt attaches to the inner wall of the condenser copper tube to form scale and is bonded with sludge and bacteria and algae, so that the thermal resistance of the inner wall of the copper tube is continuously increased, and the heat exchange efficiency of the condenser is reduced. At the same cooling load, the central air conditioning compressor must increase the working load to produce the same cooling capacity, and the system energy consumption is increased accordingly.

The existing condenser cleaning is usually manual cleaning, a rear end cover is disassembled after the condenser is shut down, methods such as chemical reagent treatment and mechanical cleaning are used, the operation is complex, the chemical reagent usually corrodes the inner wall of a copper pipe and damages the inner wall of the copper pipe greatly, and therefore the DLCS condenser online automatic cleaning system is provided and used for solving the problems.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the problems that the existing condenser cleaning is usually manual cleaning, a rear end cover is disassembled after shutdown, chemical reagent treatment and mechanical cleaning are adopted, the operation is complex, the chemical reagent usually corrodes the inner wall of a copper pipe and damages the inner wall of the copper pipe greatly, and the like in the prior art, and the DLCS condenser online automatic cleaning system is provided.

In order to achieve the purpose, the utility model adopts the following technical scheme:

the DLCS condenser online automatic cleaning system comprises a condenser main body, a ball dispenser, a ball receiver and a fixed box, wherein the ball dispenser is fixedly connected with a ball dispensing pipe, the top of the condenser main body is fixedly connected with a water inlet pipe, the right end of the ball dispensing pipe is fixedly connected with the left side of the water inlet pipe, the bottom of the condenser main body is provided with a connecting pipe, the bottom end of the connecting pipe is fixedly connected with the top of the ball receiver, the left side of the ball receiver is fixedly connected with a ball receiving pipe, the bottom of the ball receiver is fixedly connected with a water outlet pipe, the other end of the ball receiving pipe is fixedly connected with the left side of the fixed box, the right side of the fixed box is fixedly connected with a fixed pipe, the top of the fixed pipe is fixedly connected with an air suction pump, the output end of the air suction pump extends into the fixed pipe and is fixedly connected with the top of the fixed pipe, the right end of the fixed pipe is fixedly connected with the ball dispenser, and a cleaning assembly is arranged in the fixed box, the sponge balls with a certain quantity are sent by the ball dispenser periodically, the inner wall of the copper pipe in the condenser main body can be mechanically cleaned, so that dirt, ditches and bacteria and algae in water do not have a chance to be attached to the inner wall of the copper pipe, the condenser main body is in an optimal heat exchange state all the time, and meanwhile, the sponge balls can be cleaned by the cleaning assembly, and the next use is facilitated.

Preferably, the cleaning assembly comprises a power box fixedly connected to the inner wall of the top of the fixed box, a lifting assembly is arranged in the power box, a connecting column is fixedly connected to the lifting assembly, the bottom end of the connecting column extends to the bottom lower portion of the power box and is fixedly connected with a connecting plate, a driving motor is fixedly connected to the bottom of the connecting plate, a cleaning brush is fixedly connected to the output shaft of the driving motor, a supporting plate is fixedly connected to the inside of the fixed box, a plurality of idler wheels are arranged at the top of the supporting plate, the cleaning brush can move downwards and is attached to the sponge balls through the power assembly, the cleaning brush can rotate through the driving motor, and then the sponge balls can be cleaned, so that impurities cannot be attached to the sponge balls, and the sponge balls can be used for the next time conveniently.

Preferably, the lifting assembly comprises an electric telescopic rod fixedly connected to the inner wall of the top of the power box, a rectangular plate is fixedly connected to an output shaft of the electric telescopic rod, two rectangular columns are symmetrically and fixedly connected to the bottom of the rectangular plate, two second connecting rods are rotatably connected to the two rectangular columns respectively, a moving plate is slidably connected to the power box, two transmission plates are symmetrically and fixedly connected to the top of the moving plate, two first connecting rods are rotatably connected to the two transmission plates respectively, rectangular blocks are symmetrically arranged in the power box, two rectangular blocks are rotatably connected to the two rectangular columns, one ends of the two second connecting rods are rotatably connected to the front sides of the two rectangular blocks respectively, the top ends of the two first connecting rods are rotatably connected to the rear sides of the two rectangular blocks respectively, and the top ends of the connecting columns extend into the power box and are fixedly connected to the bottom of the moving plate, can make the rectangular plate rebound through electric telescopic handle, the rectangular plate can make two rectangle post rebound, and then can make two second connecting rods take place to rotate, can make two driving plates drive the movable plate rebound through two first connecting rods, two rectangular blocks can be close to each other, and the movable plate can make the spliced pole make the connecting plate rebound, provides power for the spliced pole.

Preferably, the equal fixedly connected with limit slide in both sides of connecting plate, one side that two limit slide kept away from each other respectively with the both sides inner wall sliding connection of fixed case, limit slide can make the connecting plate remove more smoothly.

Preferably, the inner walls of the two sides of the power box are provided with sliding grooves, the two sides of the moving plate are respectively connected with the inner wall of one side, away from the two sliding grooves, of the moving plate in a sliding mode, the sliding grooves can enable the moving plate to move more stably, and position deviation cannot occur.

Preferably, equal fixedly connected with limiting plate on the both sides inner wall of headstock, the spacing post of the equal fixedly connected with in top of two rectangular blocks, the top of two spacing posts respectively with the bottom sliding connection of two limiting plates, slide on the limiting plate through spacing post, can make the rectangular block can the steady movement.

Has the advantages that: owing to set up the service robot, can send the sponge ball of a certain amount to in the service robot through the service robot, get into to the intake pipe by the service robot again, the sponge ball can be along with rivers motion, and then can do the machinery to clean the copper pipe inner wall in the condenser main part, the sponge ball can be like this ceaselessly clean condensation copper pipe inner wall, make the filth of aquatic, the ditch, the fungus algae does not have the chance to adhere to at copper pipe inner wall, the cleaning rate 100%, the condenser main part is in best heat transfer state all the time.

Can make the rectangular plate rebound through electric telescopic handle, the rectangular plate can make two rectangle post rebound, and then can make two second connecting rods take place to rotate, can make two driving plates drive the movable plate downstream through two first connecting rods, two rectangular blocks can be close to each other, the movable plate can make the spliced pole make the connecting plate rebound, and then can make the cleaning brush rebound and laminate with the sponge ball mutually, then start driving motor, driving motor's output shaft can make the cleaning brush rotate, and then can clean the sponge ball, make there be impurity on the sponge ball adhere to, be convenient for wash the copper pipe in the condenser main part next time.

The condenser is reasonable in structure and convenient to operate, a certain amount of sponge balls are sent by the ball serving device periodically, the inner wall of the copper pipe on the condenser main body can be mechanically wiped, dirt, ditches and bacteria and algae in water cannot be attached to the inner wall of the copper pipe, the condenser main body is always in the optimal heat exchange state, and meanwhile, the sponge balls can be cleaned, so that the condenser is convenient to use next time.

Drawings

FIG. 1 is a schematic structural diagram of a DLCS condenser online automatic cleaning system according to the present invention;

FIG. 2 is a schematic sectional structural view of a fixed box of the DLCS condenser on-line automatic cleaning system provided by the present invention;

FIG. 3 is a schematic sectional structural view of a power box of the DLCS condenser online automatic cleaning system provided by the present invention;

fig. 4 is a schematic view of a partial three-dimensional structure of an online automatic cleaning system for a DLCS condenser according to the present invention.

In the figure: the device comprises a condenser main body 1, a ball dispenser 2, a water inlet pipe 3, a ball collector 4, a fixed box 5, a ball dispenser 6, a ball collector 7, a fixed pipe 8, a suction pump 9, a power box 10, a connecting column 11, a connecting plate 12, a driving motor 13, a cleaning brush 14, a supporting plate 15, a limiting slide block 16, an electric telescopic rod 17, a rectangular plate 18, a rectangular column 19, a moving plate 20, a driving plate 21, a first connecting rod 22, a second connecting rod 23, a rectangular block 24, a limiting plate 25 and a sliding chute 26.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Referring to fig. 1-4, the online automatic cleaning system for the DLCS condenser comprises a condenser main body 1, a ball dispenser 2, a ball receiver 4 and a fixed box 5, wherein a ball dispenser 6 is fixedly connected to the ball dispenser 2, a water inlet pipe 3 is fixedly connected to the top of the condenser main body 1, the right end of the ball dispenser 6 is fixedly connected to the left side of the water inlet pipe 3, a connecting pipe is arranged at the bottom of the condenser main body 1, the bottom end of the connecting pipe is fixedly connected to the top of the ball receiver 4, a ball receiver 7 is fixedly connected to the left side of the ball receiver 4, a drain pipe is fixedly connected to the bottom of the ball receiver 4, the other end of the ball receiver 7 is fixedly connected to the left side of the fixed box 5, a fixed pipe 8 is fixedly connected to the right side of the fixed box 5, an air suction pump 9 is fixedly connected to the top of the fixed pipe 8, the output end of the air suction pump 9 extends into the fixed pipe 8 and is fixedly connected to the top of the fixed pipe 8, the right end of the fixed pipe 8 is fixedly connected with the ball dispenser 2, a cleaning component is arranged in the fixed box 5 and comprises a power box 10 fixedly connected to the inner wall of the top of the fixed box 5, a lifting component is arranged in the power box 10 and fixedly connected with a connecting post 11, the bottom end of the connecting post 11 extends to the lower portion of the bottom of the power box 10 and is fixedly connected with a connecting plate 12, the bottom of the connecting plate 12 is fixedly connected with a driving motor 13, a cleaning brush 14 is fixedly connected to an output shaft of the driving motor 13, a supporting plate 15 is fixedly connected in the fixed box 5, a plurality of rollers are arranged at the top of the supporting plate 15, the lifting component comprises an electric telescopic rod 17 fixedly connected to the inner wall of the top of the power box 10, a rectangular plate 18 is fixedly connected to the output shaft of the electric telescopic rod 17, and rectangular columns 19 are symmetrically and fixedly connected to the bottom of the rectangular plate 18, the two rectangular columns 19 are respectively and rotatably connected with the second connecting rods 23 on the two rectangular columns 19, the moving plate 20 is slidably connected in the power box 10, the top of the moving plate 20 is symmetrically and fixedly connected with the two transmission plates 21, the two transmission plates 21 are respectively and rotatably connected with the first connecting rods 22 on the two transmission plates 21, the power box 10 is internally and symmetrically provided with two rectangular blocks 24, one ends of the two rectangular blocks 24 are respectively and rotatably connected with the front sides of the two rectangular blocks 24, the top ends of the two first connecting rods 22 are respectively and rotatably connected with the rear sides of the two rectangular blocks 24, the top ends of the connecting rods 11 extend into the power box 10 and are fixedly connected with the bottom of the moving plate 20, and due to the arrangement of the ball serving device 2, a certain amount of sponge balls can be sent into the ball serving tube 6 through the ball serving device 2 and then enter into the water inlet tube 3 through the ball serving tube 6, the sponge ball can move along with water flow, and then can mechanically wipe the inner wall of the copper pipe on the condenser main body 1, the sponge ball can continuously wipe the inner wall of the condensation copper pipe, so that dirt, water ditches and bacteria and algae in water can not be attached to the inner wall of the copper pipe, the cleaning rate is 100%, the condenser main body 1 is always in the optimal heat exchange state, the rectangular plate 18 can move upwards through the electric telescopic rod 19, the rectangular plate 18 can enable the two rectangular columns 19 to move upwards, and further enable the two second connecting rods 23 to rotate, the two driving plates 21 can drive the moving plate 20 to move downwards through the two first connecting rods 22, the two rectangular blocks 24 can approach each other, the connecting rod 11 can enable the connecting plate 12 to move downwards through the moving plate 20, and further enable the cleaning brush 14 to move downwards and be attached to the sponge ball, then the driving motor 13 is started, the output shaft of the driving motor 13 can enable the cleaning brush 14 to rotate, the condenser is reasonable in structure and convenient to operate, a certain amount of sponge balls are sent by the ball dispenser 2 regularly, the inner wall of the copper pipe on the condenser main body 1 can be mechanically cleaned, dirt, ditches and bacteria and algae in water cannot be attached to the inner wall of the copper pipe, the condenser main body 1 is in an optimal heat exchange state all the time, and meanwhile, the sponge balls can be cleaned and are convenient to use next time.

In the utility model, both sides of the connecting plate 12 are fixedly connected with the limiting slide blocks 16, the sides, far away from each other, of the two limiting slide blocks 16 are respectively connected with the inner walls of both sides of the fixed box 5 in a sliding manner, and the limiting slide blocks 16 can enable the connecting plate 12 to move more smoothly.

In the utility model, the inner walls of the two sides of the power box 10 are both provided with the sliding grooves 26, the two sides of the moving plate 20 are respectively connected with the inner wall of one side, away from each other, of the two sliding grooves 26 in a sliding manner, and the sliding grooves 26 can enable the moving plate 20 to move more stably without position deviation.

In the utility model, the inner walls of the two sides of the power box 10 are fixedly connected with the limiting plates 25, the tops of the two rectangular blocks 24 are fixedly connected with the limiting columns, the tops of the two limiting columns are respectively connected with the bottoms of the two limiting plates 25 in a sliding manner, and the rectangular blocks 24 can stably move by sliding the limiting columns on the limiting plates 25.

The working principle is as follows: when the device is used specifically, a certain amount of sponge balls can be sent into the ball sending pipe 6 through the ball sending device 2 and then enter the water inlet pipe 3 through the ball sending pipe 6, the sponge balls can move along with water flow, and further can mechanically wipe the inner wall of the copper pipe on the condenser main body 1, the sponge balls can continuously scrub the inner wall of the condensation copper pipe, so that dirt, water ditches and bacteria and algae in water can not be attached to the inner wall of the copper pipe, the cleaning rate is 100%, the condenser main body 1 is always in the optimal heat exchange state, the cleaned sponge balls can enter the ball collecting device 4 along with the water flow, the ball collecting device 4 can separate the sponge balls from the water, then the suction pump 9 is started, the suction pump 9 can enable the fixing pipe 8 and the ball collecting pipe 7 to generate suction, so that the separated sponge balls can enter the supporting plate 15 in the fixing box 5 through the ball collecting pipe 7, and then the suction pump 9 is closed, then the electric telescopic rod 17 is started, the rectangular plate 18 can be moved upwards by the electric telescopic rod 17, the rectangular plate 18 can move the two rectangular columns 19 upwards, and further the two second connecting rods 23 can be rotated, the two transmission plates 21 can drive the moving plate 20 to move downwards by the two first connecting rods 22, the two rectangular blocks 24 can approach each other, the connecting plate 12 can be moved downwards by the moving plate 20, and further the cleaning brush 14 can move downwards and be attached to the sponge balls, then the driving motor 13 is started, the cleaning brush 14 can be rotated by the output shaft of the driving motor 13, and further the sponge balls can be cleaned, so that impurities cannot be attached to the sponge balls, after the cleaning is finished, the cleaning brush 14 can move upwards by the electric telescopic rod 17, then the suction pump 9 is started, at this time, the fixed pipe 8 can generate suction force, and further the cleaned sponge balls can be transmitted to the ball dispenser 2, ready for the next serve.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution of the present invention and the inventive concept thereof should be covered by the scope of the present invention.

Claims

The online automatic cleaning system for the DLCS condenser comprises a condenser main body (1), a ball dispenser (2), a ball receiver (4) and a fixed box (5), and is characterized in that the ball dispenser (2) is fixedly connected with a ball dispensing pipe (6), the top of the condenser main body (1) is fixedly connected with a water inlet pipe (3), the right end of the ball dispensing pipe (6) is fixedly connected with the left side of the water inlet pipe (3), the bottom of the condenser main body (1) is provided with a connecting pipe, the bottom end of the connecting pipe is fixedly connected with the top of the ball receiver (4), the left side of the ball receiver (4) is fixedly connected with a ball receiving pipe (7), the bottom of the ball receiver (4) is fixedly connected with a drain pipe, the other end of the ball receiving pipe (7) is fixedly connected with the left side of the fixed box (5), the right side of the fixed box (5) is fixedly connected with a fixed pipe (8), the top fixedly connected with aspirator pump (9) of fixed pipe (8), the output of aspirator pump (9) extend to in fixed pipe (8) and with the top fixed connection of fixed pipe (8), the right-hand member and service robot (2) fixed connection of fixed pipe (8), be equipped with clean subassembly in fixed case (5).
2. The online automatic cleaning system of the DLCS condenser as claimed in claim 1, wherein the cleaning assembly comprises a power box (10) fixedly connected to the inner wall of the top of the fixed box (5), a lifting assembly is arranged in the power box (10), a connecting column (11) is fixedly connected to the lifting assembly, the bottom end of the connecting column (11) extends to the position below the bottom of the power box (10) and is fixedly connected with a connecting plate (12), a driving motor (13) is fixedly connected to the bottom of the connecting plate (12), a cleaning brush (14) is fixedly connected to the output shaft of the driving motor (13), a supporting plate (15) is fixedly connected to the inside of the fixed box (5), and a plurality of rollers are arranged at the top of the supporting plate (15).
3. The online automatic cleaning system of the DLCS condenser as claimed in claim 2, wherein the lifting assembly comprises an electric telescopic rod (17) fixedly connected to the inner wall of the top of the power box (10), a rectangular plate (18) is fixedly connected to the output shaft of the electric telescopic rod (17), rectangular columns (19) are symmetrically and fixedly connected to the bottom of the rectangular plate (18), two rectangular columns (19) are provided, a second connecting rod (23) is rotatably connected to each of the two rectangular columns (19), a moving plate (20) is slidably connected to the power box (10), two transmission plates (21) are symmetrically and fixedly connected to the top of the moving plate (20), two transmission plates (21) are provided, a first connecting rod (22) is rotatably connected to each of the two transmission plates (21), rectangular blocks (24) are symmetrically arranged in the power box (10), and two rectangular blocks (24) are provided, one end of each of the two second connecting rods (23) is rotatably connected with the front side of each of the two rectangular blocks (24), the top ends of the two first connecting rods (22) are rotatably connected with the rear sides of the two rectangular blocks (24), and the top ends of the connecting columns (11) extend into the power box (10) and are fixedly connected with the bottom of the movable plate (20).
4. The online automatic cleaning system of the DLCS condenser as claimed in claim 2, wherein both sides of the connecting plate (12) are fixedly connected with limit sliders (16), and one sides of the two limit sliders (16) far away from each other are respectively connected with the inner walls of both sides of the fixed box (5) in a sliding manner.
5. The online automatic cleaning system of the DLCS condenser as claimed in claim 3, wherein the inner walls of the two sides of the power box (10) are provided with sliding grooves (26), and the two sides of the moving plate (20) are respectively connected with the inner wall of one side of the two sliding grooves (26) which are far away from each other in a sliding manner.
6. The online automatic cleaning system of the DLCS condenser as claimed in claim 3, wherein the inner walls of the two sides of the power box (10) are fixedly connected with limit plates (25), the tops of the two rectangular blocks (24) are fixedly connected with limit posts, and the tops of the two limit posts are respectively connected with the bottoms of the two limit plates (25) in a sliding manner.