CN215757558U - High galvanized steel wire galvanizing rig of security - Google Patents
High galvanized steel wire galvanizing rig of security Download PDFInfo
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- CN215757558U CN215757558U CN202121369750.8U CN202121369750U CN215757558U CN 215757558 U CN215757558 U CN 215757558U CN 202121369750 U CN202121369750 U CN 202121369750U CN 215757558 U CN215757558 U CN 215757558U
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- steel wire
- apron
- galvanized steel
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Abstract
The utility model discloses a galvanized steel wire galvanizing device with high safety, which comprises a galvanizing pool, a cover plate and a flue gas treatment box, wherein the bottom of the galvanizing pool is provided with two parallel guide rollers, the inner wall of the galvanizing pool is provided with a temperature sensor, and a heating resistor is arranged in an empty groove on the outer wall of the galvanizing pool; the improved galvanizing pool is characterized in that a cover plate capable of being detachably connected is arranged above the galvanizing pool, a smoke outlet is formed in the cover plate, a connecting pipeline is arranged between the smoke outlet and the smoke treatment box and is connected with the smoke treatment box through the connecting pipeline, a fan is arranged on the connecting pipeline, and the heating resistor, the temperature sensor and the fan are electrically connected with a controller arranged outside the galvanizing pool. According to the galvanized steel wire galvanizing device with high safety, disclosed by the utility model, the phenomenon that the galvanizing solution is solidified is avoided by controlling the temperature of the galvanizing solution in the galvanizing bath, the danger of manual operation is reduced, the galvanizing quality is improved, the harm of toxic gas to human bodies is avoided by flue gas treatment, and the safety is greatly improved.
Description
Technical Field
The utility model belongs to the technical field of steel wire processing, and particularly relates to a galvanized steel wire galvanizing device with high safety.
Background
The galvanized steel wire is made up by using high-quality low-carbon steel wire rod through the processes of drawing, acid pickling to remove rust, high-temp. annealing, hot galvanizing and cooling, etc.. The galvanized steel wire has smooth and clean surface, no crack, joint, thorn, scar and rust, uniform galvanized layer, strong adhesive force, durable corrosion resistance and excellent toughness and elasticity.
In the process of hot galvanizing of steel wires, the surface layer galvanizing solution in a galvanizing bath is solidified due to temperature reduction in the long-time use process, and the solidified galvanizing solution influences the surface galvanizing effect of the steel wires, so that operators need to intermittently remove the solidified galvanizing solution, and the toxic substances and high temperature contained in the galvanizing solution cause potential safety hazards to the operators; and the galvanizing bath can generate smoke in the galvanizing process, the smoke contains zinc steam, the smoke can also harm the health of workers, and the zinc waste can be caused.
SUMMERY OF THE UTILITY MODEL
Utility model purpose: in order to overcome the defects, the utility model aims to provide the galvanized steel wire galvanizing device with high safety, the galvanized steel wire galvanizing device is simple in structure, the phenomenon that the galvanizing solution is solidified is avoided by controlling the temperature of the galvanizing solution in a galvanizing bath, the danger of manual operation is reduced, the galvanizing quality is improved, the harm of toxic gas to human bodies is avoided by flue gas treatment, and the safety is greatly improved.
The technical scheme is as follows: a galvanized steel wire galvanizing device with high safety comprises a galvanizing pool, a cover plate and a flue gas treatment box, wherein two guide rollers which are arranged in parallel are arranged at the bottom of the galvanizing pool, a temperature sensor is arranged on the inner wall of the galvanizing pool, and a heating resistor is arranged in an empty groove on the outer wall of the galvanizing pool; the improved galvanizing pool is characterized in that a cover plate capable of being detachably connected is arranged above the galvanizing pool, a smoke outlet is formed in the cover plate, a connecting pipeline is arranged between the smoke outlet and the smoke treatment box and is connected with the smoke treatment box through the connecting pipeline, a fan is arranged on the connecting pipeline, and the heating resistor, the temperature sensor and the fan are electrically connected with a controller arranged outside the galvanizing pool. The temperature sensor monitors the temperature of the zinc liquid constantly and transmits a signal to the controller, when the temperature is lower than the set lowest temperature, the controller controls the heating resistor to heat the zinc liquid, and when the temperature reaches the highest temperature, the controller controls the heating resistor to be powered off, so that the zinc liquid is in a proper temperature range, the phenomenon that the galvanizing solution is solidified can be avoided, the solidified zinc liquid is avoided being manually cleared, and the danger of manual operation is reduced. And the smoke on the galvanizing bath is discharged to the smoke treatment box through the fan, so that the pollution of the smoke to the environment is reduced, and the harm of the smoke to workers is prevented.
Further, foretell high galvanized steel wire galvanizing rig of security, the apron comprises 3 end to end's branch apron, is left apron, well apron, right side apron respectively, left side apron, right side apron are located the apron both sides, and well apron is located in the middle of the apron, the outlet flue is located on the right side apron. The cover plate can seal the galvanizing bath after being fixed, and the zinc liquid is prevented from being splashed to the outside to harm workers when the galvanizing bath explodes zinc.
Furthermore, according to the galvanized steel wire galvanizing device with high safety, the grooves are formed in the two sides of the middle cover plate, the joint of the groove and the left cover plate is a steel wire inlet, the joint of the groove and the right cover plate is a steel wire outlet, steel wires enter the galvanizing bath from the steel wire inlet, and are guided by the two guide rollers to exit the galvanizing bath from the steel wire outlet.
Furthermore, according to the galvanized steel wire galvanizing device with high safety, the wiping block is arranged at the steel wire outlet and is a ceramic sheet. The steel wire is wiped by the wiping block of the ceramic wafer, so that the uniformity of wiping is improved, the heat resistance of the ceramic wafer is good, the replacement frequency can be reduced, and the production efficiency is improved.
Furthermore, foretell galvanized steel wire galvanizing rig of security height, wipe and wipe the piece and be equipped with a plurality of round holes that let the steel wire pass through, round hole diameter ratio steel wire diameter is 0.1 ~ 1.0mm bigger, further improve and wipe away the degree of consistency, make the steel wire surface have the liquid zinc layer of certain thickness.
Furthermore, the galvanized steel wire galvanizing rig with high safety is characterized in that a valve is arranged at the smoke outlet and electrically connected with the controller. The closing of accessible valve control outlet flue, intermittent type nature is discharged fume, avoids reducing galvanizing bath temperature, extravagant energy.
Further, the high galvanized steel wire galvanizing rig of foretell security, flue gas treatment incasement is equipped with filter equipment and condenser pipe. After the flue gas was discharged the flue gas and is handled the case, filter through the filter equipment, retrieve through the condenser pipe condensation again, can carry out recycle to zinc on the one hand, reduce the waste of zinc, on the other hand can reduce the pollution of flue gas to the environment and the harm that causes the human body, improves the security.
The technical scheme shows that the utility model has the following beneficial effects:
1. according to the galvanized steel wire galvanizing device with high safety, the temperature sensor monitors the temperature of the molten zinc constantly and transmits signals to the controller, when the temperature is lower than the set lowest temperature, the controller controls the heating resistor to heat the molten zinc, and when the temperature reaches the highest temperature, the controller controls the heating resistor to be powered off, so that the molten zinc is in a proper temperature range, the phenomenon that the galvanized solution is solidified is avoided, the solidified molten zinc is prevented from being manually removed, and the danger of manual operation is reduced;
2. according to the galvanized steel wire galvanizing device with high safety, the smoke on the galvanizing bath is discharged to the smoke treatment box through the smoke outlet and the fan, and is filtered by the filtering device and condensed and recovered by the condensing pipe, so that zinc can be recycled, zinc waste is reduced, pollution of the smoke to the environment and damage to a human body are reduced, and safety is improved.
Drawings
FIG. 1 is a schematic structural diagram of a galvanized steel wire galvanizing rig with high safety according to the present invention;
FIG. 2 is an enlarged partial schematic view of A of FIG. 1 in accordance with the present invention;
FIG. 3 is a schematic top view of a cover plate of the galvanized steel wire galvanizing rig with high safety according to the present invention;
in the figure: 1 galvanizing bath, 2 cover plates, 21 left cover plate, 22 middle cover plate, 221 groove, 23 right cover plate, 24 steel wire inlet, 25 steel wire outlet, 3 smoke processing box, 4 guide roller, 5 temperature sensor, 6 heating resistor, 7 smoke outlet, 8 connecting pipeline, 9 blower, 10 controller, 11 wiping block, 111 round hole, 12 valve.
Detailed Description
The utility model is further elucidated with reference to the drawings and the embodiments.
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the utility model and are not to be construed as limiting the utility model.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "a plurality" means two or more unless explicitly defined otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
Example 1
As shown in fig. 1-3, the galvanized steel wire galvanizing device with high safety comprises a galvanizing pool 1, a cover plate 2 and a flue gas treatment box 3, wherein two guide rollers 4 arranged in parallel are arranged at the bottom of the galvanizing pool 1, a temperature sensor 5 is arranged on the inner wall of the galvanizing pool, and a heating resistor 6 is arranged in an empty groove on the outer wall of the galvanizing pool; 1 top in galvanizing pond is equipped with apron 2 that can dismantle the connection, locate outlet flue 7 on the apron 2, outlet flue 7 department is equipped with valve 12, be equipped with connecting tube 8 between outlet flue 7 and the flue gas treatment case 3 to connect through connecting tube 8, be equipped with fan 9 on the connecting tube 8, be equipped with filter equipment and condenser pipe in the flue gas treatment case 3. The heating resistor 6, the temperature sensor 5, the fan 9 and the valve 12 are electrically connected with a controller 10 arranged outside the galvanizing bath.
Temperature sensor 5 monitors the temperature of zinc liquid constantly to transmit the signal to controller 10, when the temperature is less than and sets up minimum temperature, controller 10 control heating resistor 6 heats the zinc liquid, and when the temperature reachd the highest temperature, controller 10 control heating resistor 6 outage made the zinc liquid be in suitable temperature range, avoids the phenomenon that the galvanizing solution appears solidifying, avoids the manual work to clear away the zinc liquid that solidifies, reduces the manual operation danger. Through valve 12, fan 9 flue gas discharge to the flue gas on with galvanizing bath 1 handles case 3, filters through the filter equipment, condenser pipe condensation is retrieved, can carry out recycle to zinc on the one hand, reduces the waste of zinc, and on the other hand can reduce the flue gas to the pollution of environment and the harm that causes the human body, improves the security.
Example 2
As shown in fig. 1-3, the galvanized steel wire galvanizing device with high safety comprises a galvanizing pool 1, a cover plate 2 and a flue gas treatment box 3, wherein two guide rollers 4 arranged in parallel are arranged at the bottom of the galvanizing pool 1, a temperature sensor 5 is arranged on the inner wall of the galvanizing pool, and a heating resistor 6 is arranged in an empty groove on the outer wall of the galvanizing pool; 1 top in galvanizing pond is equipped with apron 2 that can dismantle the connection, locate outlet flue 7 on the apron 2, outlet flue 7 department is equipped with valve 12, be equipped with connecting tube 8 between outlet flue 7 and the flue gas treatment case 3 to connect through connecting tube 8, be equipped with fan 9 on the connecting tube 8, be equipped with filter equipment and condenser pipe in the flue gas treatment case 3. The heating resistor 6, the temperature sensor 5, the fan 9 and the valve 12 are electrically connected with a controller 10 arranged outside the galvanizing bath.
Temperature sensor 5 monitors the temperature of zinc liquid constantly to transmit the signal to controller 10, when the temperature is less than and sets up minimum temperature, controller 10 control heating resistor 6 heats the zinc liquid, and when the temperature reachd the highest temperature, controller 10 control heating resistor 6 outage made the zinc liquid be in suitable temperature range, avoids the phenomenon that the galvanizing solution appears solidifying, avoids the manual work to clear away the zinc liquid that solidifies, reduces the manual operation danger. Through valve 12, fan 9 flue gas discharge to the flue gas on with galvanizing bath 1 handles case 3, filters through the filter equipment, condenser pipe condensation is retrieved, can carry out recycle to zinc on the one hand, reduces the waste of zinc, and on the other hand can reduce the flue gas to the pollution of environment and the harm that causes the human body, improves the security.
As shown in fig. 3, the cover plate 2 is composed of 3 sub-cover plates connected end to end, which are a left cover plate 21, a middle cover plate 22 and a right cover plate 23, the left cover plate 21 and the right cover plate 23 are arranged at two sides of the cover plate 2, the middle cover plate 22 is arranged in the middle of the cover plate 2, and the smoke outlet 7 is arranged on the right cover plate 23; the middle cover plate 22 is provided with grooves 221 on both sides, the joint of the groove 221 and the left cover plate 21 is a steel wire inlet 24, the joint of the groove 221 and the right cover plate 23 is a steel wire outlet 25, steel wires enter the galvanizing pool 1 from the steel wire inlet 24, and are guided by two guide rollers 2 to exit the galvanizing pool 1 from the steel wire outlet 25. The cover plate 2 can seal the galvanizing pool 1 after being fixed, and prevent zinc liquid from splashing outside to harm workers when the galvanizing pool 1 explodes zinc.
The steel wire outlet 25 is provided with a wiping block 11, and the wiping block 11 is a ceramic piece; the cleaning and wiping block 11 is provided with a plurality of round holes 111 allowing the steel wires to pass through, the diameter of the round holes 111 is 0.1-1.0 mm larger than that of the steel wires, the cleaning and wiping block through the ceramic plates is used for cleaning and wiping the steel wires, the uniformity of the cleaning and wiping is improved, the surface of the steel wires is provided with a liquid zinc layer with a certain thickness, and the production efficiency is improved.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that modifications can be made by those skilled in the art without departing from the principle of the present invention, and these modifications should also be construed as the protection scope of the present invention.
Claims (7)
1. The utility model provides a high galvanized steel wire galvanizing rig of security which characterized in that: the device comprises a galvanizing pool (1), a cover plate (2) and a flue gas treatment box (3), wherein two guide rollers (4) which are arranged in parallel are arranged at the bottom of the galvanizing pool (1), a temperature sensor (5) is arranged on the inner wall of the galvanizing pool, and a heating resistor (6) is arranged in an empty groove on the outer wall of the galvanizing pool; galvanized bath (1) top is equipped with apron (2) that can dismantle the connection, locate outlet flue (7) on apron (2), outlet flue (7) and flue gas are handled and are equipped with connecting tube (8) between case (3) to connect through connecting tube (8), be equipped with fan (9) on connecting tube (8), heating resistor (6), temperature sensor (5), fan (9) are connected with controller (10) the electricity of locating galvanized bath (1) outside.
2. The galvanized steel wire galvanizing apparatus with high safety according to claim 1, characterized in that: apron (2) comprise 3 end to end's branch apron, are left apron (21), well apron (22), right side apron (23) respectively, apron (2) both sides are located to left side apron (21), right side apron (23), well apron (22) are located in the middle of apron (2), on right side apron (23) is located in outlet flue (7).
3. The galvanized steel wire galvanizing apparatus with high safety according to claim 2, characterized in that: the steel wire cover is characterized in that grooves (221) are formed in two sides of the middle cover plate (22), a steel wire inlet (24) is formed in the joint of the grooves (221) and the left cover plate (21), and a steel wire outlet (25) is formed in the joint of the grooves (221) and the right cover plate (23).
4. The galvanized steel wire galvanizing apparatus with high safety according to claim 3, characterized in that: the steel wire outlet (25) is provided with a wiping block (11), and the wiping block (11) is a ceramic chip.
5. The galvanized steel wire galvanizing apparatus with high safety according to claim 4, characterized in that: the wiping block (11) is provided with a plurality of round holes (111) for steel wires to pass through, and the diameter of the round holes (111) is 0.1-1.0 mm larger than that of the steel wires.
6. The galvanized steel wire galvanizing apparatus with high safety according to claim 1, characterized in that: a valve (12) is arranged at the smoke outlet (7), and the valve (12) is electrically connected with the controller (10).
7. The galvanized steel wire galvanizing apparatus with high safety according to claim 1, characterized in that: and a filtering device and a condensing pipe are arranged in the flue gas treatment box (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121369750.8U CN215757558U (en) | 2021-06-21 | 2021-06-21 | High galvanized steel wire galvanizing rig of security |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121369750.8U CN215757558U (en) | 2021-06-21 | 2021-06-21 | High galvanized steel wire galvanizing rig of security |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215757558U true CN215757558U (en) | 2022-02-08 |
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ID=80101208
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121369750.8U Active CN215757558U (en) | 2021-06-21 | 2021-06-21 | High galvanized steel wire galvanizing rig of security |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215757558U (en) |
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2021
- 2021-06-21 CN CN202121369750.8U patent/CN215757558U/en active Active
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