CN215748864U - Hot-inserting tool for intake manifold - Google Patents

Hot-inserting tool for intake manifold Download PDF

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Publication number
CN215748864U
CN215748864U CN202122350371.0U CN202122350371U CN215748864U CN 215748864 U CN215748864 U CN 215748864U CN 202122350371 U CN202122350371 U CN 202122350371U CN 215748864 U CN215748864 U CN 215748864U
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China
Prior art keywords
base plate
intake manifold
tool
plate
mounting
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CN202122350371.0U
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Chinese (zh)
Inventor
严成杰
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Chongqing Kejie Industrial Co ltd
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Chongqing Kejie Industrial Co ltd
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Abstract

The utility model relates to a hot-embedding tool for an intake manifold, which comprises a tool plate and a base plate, wherein two opposite sides of the tool plate are respectively and fixedly provided with a support frame, the upper end of the support frame is rotatably provided with a rotating shaft, two ends of the base plate are fixedly connected with the rotating shaft through vertical plates, the tool plate is provided with a rotating assembly for driving the base plate to rotate, and the support frame is provided with a limiting assembly for limiting the rotation of the base plate; fixed mounting has the profile modeling seat that is used for supporting air intake manifold on the base plate, fixed mounting has first support column and the second support column that is used for supporting air intake manifold on the base plate, fixed mounting has first positioning seat and second positioning seat on the base plate, fixed mounting has the locating pin on first positioning seat and the second positioning seat, still install the subassembly that compresses tightly that is used for compressing tightly air intake manifold on the base plate. The utility model has the advantages of simple structure, convenient use, high stability and high efficiency.

Description

Hot-inserting tool for intake manifold
Technical Field
The utility model relates to the technical field of hot-inserting tools, in particular to a hot-inserting tool for an air inlet manifold.
Background
The intake manifold is located between the throttle valve and the intake valve of the engine and is called a manifold because the air flow channel is branched after the air enters the throttle valve and passes through the manifold buffer system, and the air flow channel is branched corresponding to the number of cylinders of the engine, for example, four channels exist in a four-cylinder engine, and five channels exist in a five-cylinder engine, so that the air is respectively introduced into each cylinder. For a port fuel injected engine or diesel engine, the intake manifold simply distributes clean air to the cylinder intake ports. The intake manifold must distribute the air, fuel mixture or clean air as evenly as possible to the individual cylinders, for which reason the length of the gas channels in the intake manifold should be as equal as possible. To reduce gas flow resistance and improve intake capacity, the inner wall of the intake manifold should be smooth.
The intake manifold needs the hot-embedding metal part namely the nut in the production and processing process so as to be convenient for the assembly in the later period, but the position of the nut is on different surfaces of the intake manifold, so that the position of the intake manifold needs to be changed in the hot-embedding process, and the tool which can meet the use requirement does not exist at present.
Disclosure of Invention
To the not enough of above-mentioned prior art, the technical problem that this patent application will solve provides a simple structure, convenient to use, and stability is high, efficient intake manifold's hot embedding frock.
In order to solve the technical problems, the utility model adopts the following technical scheme:
a hot-embedding tool for an intake manifold comprises a tool plate and a base plate, wherein two opposite sides of the tool plate are respectively and fixedly provided with a support frame, the upper end of the support frame is rotatably provided with a rotating shaft, two ends of the base plate are fixedly connected with the rotating shaft through vertical plates, the base plate is arranged over the tool plate in a right-to-left mode, the tool plate is provided with a rotating assembly for driving the base plate to rotate, and the support frame is provided with a limiting assembly for limiting the rotation of the base plate;
fixed mounting has the profile modeling seat that is used for supporting air intake manifold on the base plate, the upper end of profile modeling seat has the profile modeling face of laminating with air intake manifold, fixed mounting has first support column and the second support column that is used for supporting air intake manifold on the base plate, fixed mounting has first locating seat and second locating seat on the base plate, fixed mounting has the locating pin on first locating seat and the second locating seat, still install on the base plate and be used for compressing tightly the subassembly that compresses tightly to air intake manifold.
Like this, place intake manifold on the profile modeling seat, the profile modeling face supports intake manifold with intake manifold laminating, utilizes first support column and second support column to support intake manifold, and intake manifold is provided with the tip of gas port mouth and is provided with the mounting hole, and the cooperation of pegging graft of mounting hole and locating pin utilizes the locating pin to fix a position intake manifold, and the last subassembly that compresses tightly intake manifold, accomplishes the installation of intake manifold on the base. The rotating assembly drives the substrate to rotate, so that the surface of the nut which needs to be embedded in a hot manner is arranged upwards, the surface of the nut which needs to be embedded in a hot manner is provided with a mounting hole, the nut is embedded in a hot manner by the nut embedding machine to be embedded in the air inlet manifold, the rotating assembly drives the base to rotate basically as required, the nut is embedded in a hot manner to complete, the pressing assembly resets, the rotating assembly resets, and an operator can take the air inlet manifold down.
The rotary component comprises an air cylinder, the upper end of the tooling plate and the lower end of the base plate are respectively and fixedly provided with a mounting seat, the cylinder body of the air cylinder is hinged to the mounting seat arranged on the tooling plate, the piston rod of the air cylinder is hinged to the mounting seat arranged at the lower end of the base plate, and the mounting seats arranged on the tooling plate and the base plate are arranged in a staggered mode. When the extension rod of the cylinder extends or contracts, the base plate is driven to rotate.
The limiting assembly comprises a U-shaped frame fixedly mounted on the supporting frame, the U-shaped frame is provided with a limiting groove, an L-shaped limiting block is fixedly mounted on the base plate downwards, and the lower end of the limiting block is located in the limiting groove. When the base plate rotates, the limiting block is driven to rotate, the limiting block can only rotate in the limiting groove, and stability is improved.
Wherein, compress tightly the subassembly and include the compressing cylinder of fixed mounting at the base plate lower extreme, the piston rod level that compresses tightly the cylinder sets up and fixed mounting has the rack, base plate lower extreme fixed mounting has the installation piece, the installation piece is provided with the gliding spout of permission rack, rack sliding fit is in the spout, be provided with the groove of stepping down with the spout intercommunication on the installation piece, fixed mounting has two mounting brackets on the base plate, rotate on the mounting bracket and install the gear shaft, the outside fixed mounting of gear shaft has the gear, wheel and rack toothing transmission, the upwards fixed mounting of gear has the pressure arm, the upper end fixed mounting of pressure arm has the briquetting. When the air inlet manifold needs to be compressed, the piston rod of the compression air cylinder extends out to drive the rack to move, the rack drives the gear to rotate, then the compression arm is driven to rotate, the compression block is utilized to compress the air inlet manifold, and when the air inlet manifold needs to be taken down, the piston rod of the compression air cylinder contracts.
Wherein, fixed mounting has laser range finding sensor on the base. Whether the air inlet manifold is installed on the base or not is detected by the laser ranging sensor so as to facilitate the operation of the hot-embedded nut in the later period.
In conclusion, the utility model has the advantages of simple structure, convenient use, high stability and high efficiency.
Drawings
Fig. 1 is a schematic structural diagram of a hot-inserting tool for an intake manifold disclosed by the utility model.
Fig. 2 is a schematic structural view of a hot-inserting tool for an intake manifold and the intake manifold disclosed by the utility model.
Fig. 3 is a schematic structural view of the hold-down assembly.
Fig. 4 is a partial schematic view of fig. 3.
Fig. 5 is a schematic view of a spacing assembly.
FIG. 6 is a schematic view of an intake manifold.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings. In the description of the present invention, it is to be understood that the orientation or positional relationship indicated by the orientation words such as "upper, lower" and "top, bottom" etc. are usually based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplicity of description, and in the case of not making a reverse description, these orientation words do not indicate and imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore, should not be interpreted as limiting the scope of the present invention; the terms "inner and outer" refer to the inner and outer relative to the profile of the respective component itself.
As shown in fig. 1-6, a hot-embedding tool for an intake manifold comprises a tool plate 1 and a base plate 2, wherein two opposite sides of the tool plate are respectively and fixedly provided with a support frame 3, the upper end of the support frame is rotatably provided with a rotating shaft 4, two ends of the base plate are fixedly connected with the rotating shaft through a vertical plate, the base plate is arranged over the tool plate in a right-to-top manner, the tool plate is provided with a rotating assembly for driving the base plate to rotate, and the support frame is provided with a limiting assembly for limiting the rotation of the base plate;
fixed mounting has the profile modeling seat 10 that is used for supporting air intake manifold on the base plate, the upper end of profile modeling seat has the profile modeling face of laminating with air intake manifold, fixed mounting has first support column 5 and the second support column 6 that is used for supporting air intake manifold on the base plate, fixed mounting has first positioning seat 7 and second positioning seat 8 on the base plate, fixed mounting has locating pin 9 on first positioning seat and the second positioning seat, still install on the base plate and be used for compressing tightly the subassembly that compresses tightly to air intake manifold.
Like this, place intake manifold on the profile modeling seat, the profile modeling face supports intake manifold with intake manifold laminating, utilizes first support column and second support column to support intake manifold, and intake manifold is provided with the tip of gas port mouth and is provided with the mounting hole, and the cooperation of pegging graft of mounting hole and locating pin utilizes the locating pin to fix a position intake manifold, and the last subassembly that compresses tightly intake manifold, accomplishes the installation of intake manifold on the base. The rotating assembly drives the substrate to rotate, so that the surface of the nut which needs to be embedded in a hot manner is arranged upwards, the surface of the nut which needs to be embedded in a hot manner is provided with a mounting hole, the nut is embedded in a hot manner by the nut embedding machine to be embedded in the air inlet manifold, the rotating assembly drives the base to rotate basically as required, the nut is embedded in a hot manner to complete, the pressing assembly resets, the rotating assembly resets, and an operator can take the air inlet manifold down.
Wherein, rotating assembly includes cylinder 11, the upper end of frock board and the lower extreme of base plate fixed mounting respectively have the mount pad, the cylinder body of cylinder is articulated with the mount pad that sets up on the frock board, the piston rod of cylinder is articulated with the mount pad that the base plate lower extreme set up, the mount pad dislocation set that sets up on frock board and the base plate. When the extension rod of the cylinder extends or contracts, the base plate is driven to rotate.
The limiting assembly comprises a U-shaped frame 12 fixedly mounted on the supporting frame, the U-shaped frame is provided with a limiting groove, an L-shaped limiting block 13 is fixedly mounted on the base plate downwards, and the lower end of the limiting block is located in the limiting groove. When the base plate rotates, the limiting block is driven to rotate, the limiting block can only rotate in the limiting groove, and stability is improved.
Wherein the compressing component comprises a compressing cylinder 14 fixedly arranged at the lower end of the base plate, a piston rod of the compressing cylinder is horizontally arranged and fixedly provided with a rack 15, the lower end of the base plate is fixedly provided with a mounting block 16, the mounting block is provided with a sliding groove allowing the rack to slide, the rack is in sliding fit in the sliding chute, a guide block is fixedly arranged in the sliding chute, a guide groove in sliding fit with the guide block is arranged at the lower end of the rack, used for guiding the movement of the rack, the mounting block is provided with a abdicating groove communicated with the sliding groove, two mounting brackets 17 are fixedly arranged on the base plate, a gear shaft is rotatably arranged on the mounting brackets, the outer side of the gear shaft is fixedly provided with a gear 18, the gear is in meshed transmission with the rack, the gear is upwards fixedly provided with a pressing arm 19, and the upper end of the pressing arm is fixedly provided with a pressing block 20. When the air inlet manifold needs to be compressed, the piston rod of the compression air cylinder extends out to drive the rack to move, the rack drives the gear to rotate, then the compression arm is driven to rotate, the compression block is utilized to compress the air inlet manifold, and when the air inlet manifold needs to be taken down, the piston rod of the compression air cylinder contracts.
Wherein, a laser ranging sensor 21 is fixedly arranged on the base. Whether the air inlet manifold is installed on the base or not is detected by the laser ranging sensor so as to facilitate the operation of the hot-embedded nut in the later period.
Specifically, still include the PLC controller for be connected with nut heat inlays machine, laser rangefinder sensor, cylinder and compresses tightly the cylinder, its specific control program sets up according to actual need, no longer specifically describes, the type selection of each device in this application, according to the in-service use requirement select can.
The principle is as follows:
place air intake manifold 22 on the profile modeling seat, the profile modeling face is laminated with air intake manifold, supports air intake manifold, utilizes first support column and second support column to support air intake manifold, and air intake manifold is provided with the tip of gas port mouth and is provided with mounting hole 23, and the cooperation of pegging graft of mounting hole and locating pin utilizes the locating pin to fix a position air intake manifold, and the last utilization compresses tightly the subassembly and compresses tightly air intake manifold, accomplishes the installation of air intake manifold on the base. The rotating assembly drives the substrate to rotate, so that the surface of the nut which needs to be embedded in a hot manner is arranged upwards, the surface of the nut which needs to be embedded in a hot manner is provided with a mounting hole, the nut is embedded in a hot manner by the nut embedding machine to be embedded in the air inlet manifold, the rotating assembly drives the base to rotate basically as required, the nut is embedded in a hot manner to complete, the pressing assembly resets, the rotating assembly resets, and an operator can take the air inlet manifold down.
Finally, it should be noted that: various modifications and alterations of this invention may be made by those skilled in the art without departing from the spirit and scope of this invention. Thus, it is intended that the present invention cover the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents.

Claims (5)

1. The hot-embedding tool for the intake manifold is characterized by comprising a tool plate and a base plate, wherein two opposite sides of the tool plate are respectively and fixedly provided with a support frame, the upper end of each support frame is rotatably provided with a rotating shaft, two ends of the base plate are fixedly connected with the rotating shaft through vertical plates, the base plate is arranged over the tool plate in a right-to-top mode, the tool plate is provided with a rotating assembly for driving the base plate to rotate, and the support frame is provided with a limiting assembly for limiting the rotation of the base plate;
fixed mounting has the profile modeling seat that is used for supporting air intake manifold on the base plate, the upper end of profile modeling seat has the profile modeling face of laminating with air intake manifold, fixed mounting has first support column and the second support column that is used for supporting air intake manifold on the base plate, fixed mounting has first locating seat and second locating seat on the base plate, fixed mounting has the locating pin on first locating seat and the second locating seat, still install on the base plate and be used for compressing tightly the subassembly that compresses tightly to air intake manifold.
2. The hot-embedding tool for the intake manifold as claimed in claim 1, wherein the rotating assembly includes a cylinder, the upper end of the tooling plate and the lower end of the base plate are respectively and fixedly provided with a mounting seat, a cylinder body of the cylinder is hinged to the mounting seat arranged on the tooling plate, a piston rod of the cylinder is hinged to the mounting seat arranged at the lower end of the base plate, and the mounting seats arranged on the tooling plate and the base plate are arranged in a staggered manner.
3. The hot-stamping tool for the intake manifold as claimed in claim 2, wherein the limiting assembly comprises a U-shaped frame fixedly mounted on the support frame, the U-shaped frame has a limiting groove, the base plate is downwardly fixedly mounted with an L-shaped limiting block, and a lower end of the limiting block is located in the limiting groove.
4. The hot-embedding tool for the intake manifold as claimed in claim 3, wherein the compressing assembly comprises a compressing cylinder fixedly mounted at the lower end of a base plate, a rack is horizontally arranged and fixedly mounted on a piston rod of the compressing cylinder, a mounting block is fixedly mounted at the lower end of the base plate, the mounting block is provided with a sliding groove allowing the rack to slide, the rack is in sliding fit in the sliding groove, a yielding groove communicated with the sliding groove is formed in the mounting block, two mounting frames are fixedly mounted on the base plate, a gear shaft is rotatably mounted on the mounting frames, a gear is fixedly mounted on the outer side of the gear shaft, the gear is in meshing transmission with the rack, a pressing arm is fixedly mounted on the gear upwards, and a pressing block is fixedly mounted at the upper end of the pressing arm.
5. The hot-stamping tool for the intake manifold as claimed in claim 4, wherein the base plate is fixedly provided with a laser ranging sensor.
CN202122350371.0U 2021-09-27 2021-09-27 Hot-inserting tool for intake manifold Active CN215748864U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122350371.0U CN215748864U (en) 2021-09-27 2021-09-27 Hot-inserting tool for intake manifold

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122350371.0U CN215748864U (en) 2021-09-27 2021-09-27 Hot-inserting tool for intake manifold

Publications (1)

Publication Number Publication Date
CN215748864U true CN215748864U (en) 2022-02-08

Family

ID=80091576

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122350371.0U Active CN215748864U (en) 2021-09-27 2021-09-27 Hot-inserting tool for intake manifold

Country Status (1)

Country Link
CN (1) CN215748864U (en)

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