CN215744807U - Superfine powder concentrator based on semi-manufactured goods thickness separation - Google Patents
Superfine powder concentrator based on semi-manufactured goods thickness separation Download PDFInfo
- Publication number
- CN215744807U CN215744807U CN202121668262.7U CN202121668262U CN215744807U CN 215744807 U CN215744807 U CN 215744807U CN 202121668262 U CN202121668262 U CN 202121668262U CN 215744807 U CN215744807 U CN 215744807U
- Authority
- CN
- China
- Prior art keywords
- shell
- powder
- flow guide
- guide device
- dynamic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Combined Means For Separation Of Solids (AREA)
Abstract
The utility model discloses a superfine powder concentrator based on thickness separation of semi-finished products, which comprises a shell, guide vanes and a cage-shaped rotor, wherein a coarse powder discharge hole is formed in the bottom of the lower shell; a dynamic powder selecting and returning discharge hopper is arranged below the guide vanes in the shell, a guide device is sleeved outside the dynamic powder selecting and returning discharge hopper below the cage-shaped rotor, and the guide device comprises a cone part positioned at the upper part and a straight cylinder part positioned at the lower part; the flow guide device is arranged at the lower part of the flow guide blade, the conical part of the flow guide device separates the upper shell from the middle shell, and the straight cylinder part of the flow guide device is arranged at the outer side of the dynamic powder selecting and returning discharge hopper, so that the static powder selecting area forms an inner cylinder structure and an outer cylinder structure. The static powder selecting area is added in front of the dynamic powder selecting area, and the air flow with the materials is forced to enter the dynamic powder selecting area from the inner cylinder, so that the dust collecting efficiency of coarse particles in semi-finished product particles is greatly improved, and the superfine powder selecting process is facilitated; the airflow entering the guide vanes is distributed more uniformly, the material entering the dynamic powder concentrator is closer to a finished product, the powder concentration efficiency is greatly improved, and the circulating load of the dynamic powder concentrator is greatly reduced.
Description
Technical Field
The utility model belongs to the technical field of grinding, and particularly relates to an ultrafine powder concentrator based on thickness separation of semi-finished products.
Background
The powder selecting machine is a device for sorting materials by air media, is an important component of a grinding system, and directly influences the technical and economic indexes of the whole system when the performance of the powder selecting machine is good. The existing dynamic powder selecting machine uses a cage type rotor formed by different blade structure types as a core component, and the cage type rotor rotates at a high speed to generate rotating airflow to form a dynamic powder selecting area. After the particles to be selected enter the dynamic powder selecting area, under the balance action of centrifugal force, airflow drag force and self gravity, the coarse particles fall into a discharge hopper to form a return material, and the fine particles move towards the center of the cage-shaped rotor and are discharged through an airflow outlet to form a finished product. The cycle load is the ratio of the material returning amount of the powder concentrator to the finished product amount, when the efficiency of the powder concentrator is low, the cycle load is increased, and the energy exerted by the powder concentrator is not fully utilized from the yield point of view.
The semi-finished product refers to a material from which large particles are removed by early separation, the traditional semi-finished product separation directly brings the part of the semi-finished product into a dynamic powder concentrator along with airflow for coarse and fine separation, and the process has the following defects: 1) the semi-finished products brought into the dynamic selection area still contain a certain amount of coarse particles, and the finished products selected by the dynamic powder selector have coarse running phenomena of different degrees; 2) the superfine finished product with the target grain size needs higher rotating speed of the cage rotor, so that the energy consumption of the powder concentrator is increased; 3) the semi-finished product has large material quantity, high powder concentration, relatively lower powder selection efficiency and increased cyclic load.
The superfine powder concentrator based on the semi-finished product is designed and developed by the applicant to solve the problems, firstly, the dynamic powder concentrator is used for pre-separation for one time, so that the fineness of the fed and dynamically-selected materials is thinner, the finished product selected by the dynamic powder concentrator is thinner, and the requirement of superfine target particle size is met; and secondly, the total amount of the fed materials for dynamic selection is reduced, the powder selection concentration is smaller under the condition of certain air quantity, the powder selection efficiency is higher, the cyclic load is reduced, and the energy efficiency of the powder selecting machine is obviously improved.
SUMMERY OF THE UTILITY MODEL
Aiming at the problems in the prior art, the utility model provides a superfine powder concentrator based on the thickness separation of semi-finished products, which is characterized in that a flow guide device is added on the basis of the traditional dynamic powder concentrator, the area between a shell at the lower part of the dynamic powder concentrator and a dynamic powder concentrating return discharge hopper is divided into an inner cylinder area and an outer cylinder static powder concentrating area, the semi-finished products are prevented from directly entering the dynamic powder concentrating area, and the material-carrying airflow is forced to pass through the static rotational flow for concentration and then enter the dynamic powder concentrating process section through the middle part of the inner cylinder. Through controlling the structure of the shell and the flow guide device, gradient section wind speed is formed, coarse particles in a semi-finished product are separated according to a target particle size, the coarse particle dust collection efficiency of a static powder selection area is improved, and the rotating speed of a rotor does not need to be greatly improved in dynamic powder selection, so that the efficiency of the dynamic powder selection machine is improved, and the energy consumption of the powder selection machine is reduced.
The utility model is realized in such a way that the powder concentrator based on the thickness separation of semi-finished products comprises a shell, wherein the shell consists of an upper shell, a middle shell and a lower shell; a coarse powder discharge port is arranged at the bottom of the lower shell; the outer ring of the middle part of the upper shell is provided with guide vanes, the guide vanes are internally connected with a cage-shaped rotor, an air outlet is arranged above the cage-shaped rotor, and the cage-shaped rotor and the guide vanes form a dynamic powder selecting area; a driving device for driving the cage-shaped rotor to rotate is arranged above the air outlet; a dynamic powder selecting and returning discharge hopper is arranged below the guide vanes in the shell, and the column section of the dynamic powder selecting and returning discharge hopper extends to the bottom of the lower shell; the powder-selecting material-returning device is characterized in that a flow guide device is additionally arranged in a shell area below a flow guide blade, the flow guide device separates an upper shell from a middle shell, and the flow guide device is arranged on the outer side of a dynamic powder-selecting material-returning discharge hopper; the flow guide device comprises a conical part positioned at the upper part and a straight cylinder part positioned at the lower part; the flow guide device is positioned above the lower shell; the diversion device divides the area between the shell and the dynamic powder selecting, returning and discharging hopper into an inner cylinder area and an outer cylinder static powder selecting area; an air inlet is arranged on the side wall of the middle shell along the tangential direction, and the cross section structural form of the air inlet is contained in the cross section structural form of the static powder selecting area; the lower end surface of the straight cylinder part of the flow guide device is lower than the plane of the bottom of the air inlet.
Preferably, the included angle η between the dynamic powder selecting, returning and discharging hopper and the horizontal line is 40-60 degrees.
Preferably, the distance H between the lower end surface of the straight cylinder part of the flow guide device and the plane at the bottom of the air inlet4＝200～500mm。
Preferably, the included angle beta between the lower shell (the material collecting cone) and the horizontal line is 45-80 degrees.
Preferably, in the technical scheme, the distance H between the upper end surface of the lower shell (the material collecting cone) and the lower end surface of the straight cylinder part of the flow guide device5＝200～300mm。
The utility model has the advantages that: 1) a static powder selecting area is added in front of the dynamic powder selecting area, and a flow guide device forces a material carrying airflow to move from the static powder selecting area and then enters a dynamic powder selecting process section from the middle part of the inner cylinder, so that the dust collecting efficiency of coarse particles in semi-finished product particles is greatly improved, and the design of a superfine powder selecting machine can be made; 2) the air current gets into dynamic selection powder district from static selection powder district middle part inner tube district, makes the air current distribution that gets into guide vane more even, and the material that gets into dynamic selection powder machine more is close to the finished product, and the selection powder efficiency obtains improving by a wide margin, has greatly reduced the cyclic load of dynamic selection powder machine.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a structural parameter diagram of the present invention;
FIG. 3 is a cross-sectional view A-A of the single intake arrangement of FIG. 2;
FIG. 4 is a cross-sectional view A-A of the dual intake arrangement of FIG. 2;
FIG. 5 is a schematic diagram of the CFD calculated velocity field structure of the present invention.
In the figure, 1aAn upper shell; 1bA middle shell; 1cLower casing2, a driving device; 3. a drive shaft; 4. a guide vane; 5. A cage rotor; 6. a dynamic powder selecting and returning discharge hopper; 7. a flow guide device; 8. an air inlet; 9. an air outlet; 10. a coarse powder discharge hole; 11. a static powder selecting area; 12. dynamically selecting partitions; 13. an inner barrel region.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.
Referring to fig. 1-4, an ultra-fine powder separator based on thickness separation of semi-finished products comprises a powder separator housing divided into an upper housing 1aMiddle shell 1bAnd a lower shell (material collecting cone) 1c(ii) a The bottom of the lower shell is connected with a coarse powder discharge hole 10; the lower shell (collecting cone) 1cThe included angle beta between the horizontal line and the horizontal line is 45-80 degrees; the air inlet 8 tangentially enters the middle shell 1b(ii) a The air inlet 8 can be a single air inlet type or a double air inlet type; upper casing 1aThe outer ring of the middle part is provided with guide vanes 4 which are internally connected with a cage-shaped rotor 5, an air outlet 9 is positioned at the upper part of the powder concentrator, and the cage-shaped rotor 5 and the guide vanes form a dynamic powder selecting area 12; the cage rotor is driven by a driving device 2 arranged at the upper part of an air outlet 9 of the powder concentrator to drive a transmission shaft 3 to rotate together; the lower part of the guide vane 4 is connected with a dynamic powder selecting and returning discharge hopper 6, and the column section of the dynamic powder selecting and returning discharge hopper 6 extends to the lower shell 1cA bottom; the cone angle eta of the dynamic powder selecting, returning and discharging hopper 6 is 40-60 degrees; a flow guide device 7 is additionally arranged in the shell area below the flow guide blades 4, and the upper shell 1a and the middle shell 1b are separated by the flow guide device 7; the flow guide device 7 is arranged outside the dynamic powder selecting and returning discharge hopper 6; the flow guide device 7 comprises a conical part positioned at the upper part and a straight cylinder part positioned at the lower part; the flow guide device 7 is positioned on the lower shell (material collecting cone) 1cAn upper part; the guide device 7 divides the area between the middle shell and the dynamic powder selecting and returning discharge hopper into an inner cylinder area 13 and an outer cylinder static powder selecting area 11; an air inlet 8 is arranged on the side wall of the middle shell along the tangential direction, and the section structure of the air inlet 8The type is contained in the cross section structure type of the static powder selecting area; the lower end surface of the straight cylinder part of the flow guide device is lower than the plane of the bottom of the air inlet.
Preferably, the flow guiding device 7 has a distance H between the lower end surface of the straight cylinder part and the plane of the bottom of the air inlet 84＝200～500mm。
The preferable technical proposal is that the lower shell (material collecting cone) 1cThe distance H between the upper end surface and the lower end surface of the straight cylinder part of the flow guiding device 75＝200～300mm。
The design method of the superfine powder concentrator based on the semi-finished product sets the following technological structure parameters: design ability T (T/h) of powder concentrator, and suitable concentration C (g/m) of powder concentration for different materials3) Air quantity Q (m) of powder concentrator3H), rotor diameter Dr(mm), rotor height Hr(mm), rotor radial wind velocity Vr(m/s), diameter D of outer end of guide vanev(mm), vertical wind velocity V selected by entering into and moving1(m/s), inner tube wind velocity V2(m/s), medium hull wind speed V3(m/s), wind velocity V of the air inletin(m/s), the diameter D of the corresponding shell at the bottom of the guide vane1(mm), width of air intake B3(mm), height H of air inlet3(mm), diameter D of column section of dynamic powder selecting and returning discharge hopper2(mm), diameter D of column section of flow guide device3(mm), diameter D of middle shell4(mm), the included angle eta (degree) between the dynamic powder selecting and returning discharge hopper and the horizontal line, and the height H of the column section of the flow guide device1(mm), height H of conical section of flow guide device2(mm), the distance H between the lower end surface of the straight cylinder part of the flow guide device and the plane of the bottom of the air inlet4(mm), diameter D of discharge port of coarse powder of lower casing5(mm), discharge port material quantity Td(t/h), discharge port material speed Vp(m/s), bulk density of material ρ (t/m)3) Middle shell height H6(mm), the lower shell forms an included angle beta (DEG) with the horizontal line, and the distance H between the column section of the dynamic powder selecting and returning discharge hopper and the discharge hole7(mm)。
The specific design method is as follows:
1) calculating air quantity Q (m) of powder concentrator3/h)：
Q＝T/C×106；
2) Calculating rotorDiameter Dr(mm)：
Therein, ζ1＝Hr/Dr＝0.4～0.6；Vr＝2～5m/s；
3) Calculating the diameter D of the outer end of the guide vanev＝Dr+(200～300)mm；
4) Calculating the diameter D of the corresponding shell at the bottom of the guide vane1(mm)：
Wherein, according to different material conditions, V is taken1＝7～10m/s；
5) Taking an included angle eta between a conical section of the dynamic powder selecting, returning and discharging hopper 6 and a horizontal line, wherein eta is 40-60 degrees;
6) calculating the diameter D of the column section of the dynamic powder selecting and returning discharge hopper2(mm)：
Get Vp＝0.5～1.5m/s，ε＝0.5～1.0；
7) Calculating the height H of the conical section of the flow guiding device2(mm)：
8) Calculating the diameter D of the column section of the flow guiding device3(mm)：
Wherein, according to different material conditions, V is taken2＝9～13m/s；
9) Calculating the diameter D of the shell4(mm)：
Wherein V3＝2～4m/s；
10) Calculating the material quantity T of the discharge hole of the coarse powder of the lower shelld＝(1.5～2.5)T(t/h)；
11) Calculating the diameter D of the coarse powder discharge hole of the lower shell5(mm)：
Wherein, take Vp＝0.5～1.5m/s，ε＝0.5～1.0；
12) Calculating the width B of the air inlet3＝(D4–D3)/2(mm)；
13) Calculating the height H of the air inlet3(mm)；
Single air inlet:
double air intake:
wherein, take Vin＝10～20m/s；
14) Distance H between lower end face of straight cylinder part of flow guide device and plane of bottom of air inlet4＝200～500mm；
15) Calculating the height H of the column section of the flow guiding device1＝H3+H4(mm)；
16) The distance H between the upper end surface of the lower shell and the lower end surface of the straight cylinder part of the flow guiding device5＝200～300mm；
17) Taking down the shell, wherein an included angle beta between the shell and a horizontal line is 45-80 degrees;
18) height H of middle shell6＝H1+H5；
19) Distance H between column section of dynamic powder selecting and returning discharge hopper and discharge port7＝300～500mm。
The working principle of the embodiment is as follows: referring to fig. 1 to 4, the semi-finished particles enter tangentially from the air inlet 8 along with the air flow, then rotate and centrifuge in the static powder selecting area 11, the coarse particles are thrown to the side wall, and after the particles collide with the wall surface, a part of kinetic energy is lost, and the particles sink and finally are discharged from the discharge hole 10. The fine particles enter the upper housing 1 from the inner drum region 13 with the gas flowaAnd enters the dynamic sorting area 12 through the guide vanes 4. The coarse particles are collided with the guide vanes 4 of the side walls under the action of centrifugal force and then are discharged downwards through the discharge hopper 6 under the action of gravity, and the fine particles enter the cage-shaped rotor 5 under the action of radial airflow drag force and are finally discharged through the air outlet 9.
In order to verify the key technical points of the core of the utility model in principle, a static powder selecting area calculation model is constructed according to a design method, the selection efficiency of semi-finished product particles is numerically solved by adopting a CFD theoretical calculation method according to different scheme models under the same working condition, and the calculation boundary conditions and the calculation results are as follows:
TABLE 1 calculation of boundary conditions
Note: the secondary air supply port automatically calculates air supply quantity through a program according to the negative pressure of the equipment; the diameter of the air supply opening of this example was 300 mm.
TABLE 2 CFD calculation results of the model of the present invention
| Parameter(s) | The utility model |
| Particle size of the product | Output efficiency/% |
| 10um | 88.1 |
| 30um | 19.6 |
| 45um | 6.7 |
| 80um | 0.8 |
| 0.2mm | 0.0 |
| 0.5mm | 0.0 |
| 1.5mm | 0.0 |
The selection efficiency refers to the ratio of the mass flow of each particle diameter particle after leaving the stationary blade to the mass flow of the feed inlet thereof
It can be seen from table 2 and fig. 5 that only about 20% of the particles of 30um enter the stationary blade, the particles above 45um basically do not participate in the subsequent dynamic powder selection process, and the control requirements can be more accurately met by adjusting the air speed of the inner cylinder, so that the utility model is very suitable for the superfine powder selection process.
In conclusion, the utility model greatly improves the dust collection efficiency of coarse particles in semi-finished product particles, and is beneficial to the superfine powder selection process; the air current gets into from static selection powder district middle part inner tube district 13, makes the air current distribution that gets into guide vane 4 more even, and the material that gets into dynamic selection powder machine more is close to the finished product, and the selection powder efficiency obtains improving by a wide margin, has greatly reduced the cyclic load of dynamic selection powder machine.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (5)
1. A superfine powder concentrator based on thickness separation of semi-finished products comprises a shell, wherein the shell consists of an upper shell, a middle shell and a lower shell; a coarse powder discharge port is arranged at the bottom of the lower shell; the outer ring of the middle part of the upper shell is provided with guide vanes, the guide vanes are internally connected with a cage-shaped rotor, an air outlet is arranged above the cage-shaped rotor, and the cage-shaped rotor and the guide vanes form a dynamic powder selecting area; a driving device for driving the cage-shaped rotor to rotate is arranged above the air outlet; a dynamic powder selecting and returning discharge hopper is arranged below the guide vanes in the shell, and the column section of the dynamic powder selecting and returning discharge hopper extends to the bottom of the lower shell; the powder-selecting material-returning device is characterized in that a flow guide device is additionally arranged in a shell area below a flow guide blade, the flow guide device separates an upper shell from a middle shell, and the flow guide device is arranged on the outer side of a dynamic powder-selecting material-returning discharge hopper; the flow guide device comprises a conical part positioned at the upper part and a straight cylinder part positioned at the lower part; the flow guide device is positioned above the lower shell; the diversion device divides the area between the shell and the dynamic powder selecting, returning and discharging hopper into an inner cylinder area and an outer cylinder static powder selecting area; an air inlet is arranged on the side wall of the middle shell along the tangential direction, and the cross section structural form of the air inlet is contained in the cross section structural form of the static powder selecting area; the lower end surface of the straight cylinder part of the flow guide device is lower than the plane of the bottom of the air inlet.
2. The superfine powder concentrator based on thickness separation of semi-finished products as claimed in claim 1, wherein: the included angle eta between the dynamic powder selecting, returning and discharging hopper and the horizontal line is 40-60 degrees.
3. The superfine powder concentrator based on thickness separation of semi-finished products as claimed in claim 1, wherein: the distance H between the lower end surface of the straight cylinder part of the flow guide device and the plane of the bottom of the air inlet4＝200～500mm。
4. The superfine powder concentrator based on thickness separation of semi-finished products as claimed in claim 1, wherein: the included angle beta between the lower shell and the horizontal line is 45-80 degrees.
5. The superfine powder concentrator based on thickness separation of semi-finished products as claimed in claim 1, wherein: the distance H between the upper end surface of the lower shell and the lower end surface of the straight cylinder part of the flow guide device5＝200～300mm。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121668262.7U CN215744807U (en) | 2021-07-20 | 2021-07-20 | Superfine powder concentrator based on semi-manufactured goods thickness separation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121668262.7U CN215744807U (en) | 2021-07-20 | 2021-07-20 | Superfine powder concentrator based on semi-manufactured goods thickness separation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215744807U true CN215744807U (en) | 2022-02-08 |
Family
ID=80106552
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121668262.7U Active CN215744807U (en) | 2021-07-20 | 2021-07-20 | Superfine powder concentrator based on semi-manufactured goods thickness separation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215744807U (en) |
-
2021
- 2021-07-20 CN CN202121668262.7U patent/CN215744807U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201168700Y (en) | Centrifugal type airflow classifier | |
| CN109046558B (en) | Cement roller press finish grinding system and working method | |
| CN113369140B (en) | Design method of superfine powder concentrator based on thickness separation of semi-finished products | |
| CN110788005B (en) | Centrifugal air classifier for superfine powder | |
| CN103752426A (en) | Online hydrocyclone regulating device based on overflow pipe | |
| CN104984910A (en) | High-dispersibility vortex powder selecting machine | |
| WO2020048279A1 (en) | Multi-rotor dynamic powder sorting machine, powder sorting method and roller press final powder grinding system | |
| CN109092684A (en) | high-efficient powder concentrator | |
| CN102319673A (en) | Cylindrical powder concentrator | |
| CN209138884U (en) | More rotor dynamic powder concentrators | |
| CN113680662B (en) | Device for recycling industrial waste residue superfine processing | |
| CN110743792A (en) | High dispersion vortex powder concentrator | |
| CN202155314U (en) | Centrifugal horizontal cage type powder separator with forced vortex | |
| CN204892373U (en) | High dispersivity vortex selection powder machine | |
| CN215744807U (en) | Superfine powder concentrator based on semi-manufactured goods thickness separation | |
| CN206229683U (en) | A kind of many grading plants of big flow | |
| CN215744068U (en) | Powder concentrator based on semi-manufactured goods thickness separation | |
| CN108201979B (en) | Fine powder separator | |
| CN207941711U (en) | A kind of centripetal high-efficient powder concentrator | |
| CN202366881U (en) | Air volume adjustable powder concentrator | |
| CN207013298U (en) | It is a kind of from tandem air sorting machine for powder | |
| CN213557749U (en) | Fine powder concentrator for producing sand with multiple sets of extension machines | |
| CN208928578U (en) | A kind of multistage is broken up in electrostatic and powder selection device | |
| CN209093894U (en) | High-efficient powder concentrator | |
| CN111085429A (en) | Energy-saving vortex powder separator |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |