CN215724328U - Integrated filling machine - Google Patents
Integrated filling machine Download PDFInfo
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- CN215724328U CN215724328U CN202121926910.4U CN202121926910U CN215724328U CN 215724328 U CN215724328 U CN 215724328U CN 202121926910 U CN202121926910 U CN 202121926910U CN 215724328 U CN215724328 U CN 215724328U
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Abstract
The utility model relates to the technical field of filling machines, in particular to an integrated filling machine which comprises a box body, wherein a refrigerant pipe is connected in front of the box body, the output end of the refrigerant pipe is connected with a two-piece pneumatic ball valve, the two-piece pneumatic ball valve is connected with a filter I through a pipeline, the filter I is connected with a booster pump through a pipeline, the booster pump is connected with an energy accumulator through a pipeline, the output end of the energy accumulator is connected with a filter II through a pipeline, and the output end of the filter II is connected with a flow meter through a pipeline. According to the utility model, through the integrated design, the production area space of an enterprise is greatly saved, convenience is brought to the working and passing of staff, the pressurization response time of the refrigerant is greatly enhanced as the pipelines are shortened and the joints are reduced, the occupied area is small, the collision risk and the refrigerant leakage risk are reduced, the refrigerant waste is reduced, the pressurization effect is enhanced, the filling efficiency is improved, and the filling precision is ensured.
Description
Technical Field
The utility model relates to the technical field of filling machines, in particular to an integrated filling machine.
Background
In the existing production line of the refrigeration industries such as air conditioners, refrigerators, heat pumps and the like, a product needs to be filled with a certain amount of refrigerant before leaving a factory for operation, the product compressor system is damaged due to too much amount of the filled refrigerant, and the quality problems of poor refrigeration or heating effect and the like of the product are caused due to too little amount of the filled refrigerant.
The filling machine of the existing double-gun double-system is composed of three parts, namely an energy accumulator part and a booster pump part, the three parts are connected together through a refrigerant hose, the refrigerant is changed into a high-pressure liquid refrigerant through an external low-pressure refrigerant by a booster pump part when the refrigerant is filled into a product by the refrigerant filling machine, and then the refrigerant is ensured to be the high-pressure liquid refrigerant through the pressure stabilizing effect of the energy accumulator part, but for the existing filling machine system, the three parts of the filling machine are connected through the hose, the distance is long, the occupied place is large, the problems of collision or worker collision and the like with a material trolley on site are solved easily, the refrigerant pressurization response is not timely, the problems of refrigerant leakage and the like are solved easily, the filling efficiency and precision are influenced, and unnecessary refrigerant waste is caused.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects of the prior art, the utility model provides an integrated filling machine which has the advantage of convenience in use and solves the problems that the refrigerant pressurization response is not timely and the refrigerant leaks easily caused by the conventional filling machine.
In order to solve the technical problems, the utility model provides the following technical scheme: the utility model provides an integral type fills machine of annotating, includes the box, the place ahead of box is connected with the refrigerant pipe, the output of refrigerant pipe is connected with two formula pneumatic ball valves, two formula pneumatic ball valves have filter I through the pipe connection, filter I has the booster pump through the pipe connection, the booster pump has the energy storage ware through the pipe connection, the output of energy storage ware has filter II through the pipe connection, the output of filter II has the flowmeter through the pipe connection, the output of flowmeter has through the pipe connection and fills notes rifle I, one side fixedly connected with vacuum pump I at the inside middle part of box, and vacuum pump I pass through the hose and fill and annotate rifle I and be connected.
Furthermore, a safety valve and a pressure relief valve are connected on a pipeline between the booster pump and the energy accumulator.
Furthermore, a pressure sensor is connected to a pipeline between the energy accumulator and the filter II.
Furthermore, a differential pressure gauge and an air source diad are connected to the booster pump.
Further, one side fixedly connected with vacuum pump II of the inside bottom of box, vacuum pump II has the rifle II of filling through hose connection.
Further, the filling gun II is connected with a flow meter through a pipeline.
Further, three-colour alarm lamp I and three-colour alarm lamp II are installed respectively to the both sides at box top, three-colour alarm lamp I is connected with I electricity in vacuum pump, three-colour alarm lamp II is connected with II electricity in vacuum pump.
Further, manometer I and manometer II are inlayed respectively to the positive both sides of box, manometer I fills through the pipeline and annotates a rifle I and be connected, manometer II fills through the pipeline and annotates a rifle II and be connected.
Furthermore, a touch screen is embedded in the top of the front face of the box body and is electrically connected with the vacuum pump I and the vacuum pump II respectively.
By means of the technical scheme, the utility model provides an integrated filling machine which at least has the following beneficial effects:
this machine is filled to integral type fills, through the design of integral type, has saved the place of production space of enterprise greatly, and for the current production facility of staff's work, because the pipeline shortens, connect to become few, strengthened the pressure boost response time of refrigerant greatly, connect fewly, take up an area of and reduce the risk of colliding with risk and refrigerant and revealing for a short time, it is extravagant to have reduced the refrigerant, reinforcing pressure boost effect improves and fills and annotates efficiency, has guaranteed the precision of filling and annotating.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this application:
FIG. 1 is a right side view of the structure of the present invention;
FIG. 2 is a front view of the present invention;
fig. 3 is a perspective view of the structure of the present invention.
In the figure: 1. a box body; 2. a two-piece pneumatic ball valve; 3. a filter I; 4. a booster pump; 5. a safety valve; 6. a pressure relief valve; 7. an accumulator; 8. a flow meter; 9. a filter II; 10. a filling gun I; 11. a vacuum pump I; 12. a pressure sensor; 13. a vacuum pump II; 14. a differential pressure gauge; 15. a gas source diad; 16. a three-color alarm lamp I; 17. a filling gun II; 18. a three-color alarm lamp II; 19. a pressure gauge I; 20. a pressure gauge II; 21. a touch screen.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The utility model will be further described with reference to fig. 1-3 and the examples.
The first embodiment is as follows:
an integrated charging machine comprises a box body 1, a refrigerant pipe is connected in front of the box body 1, the output end of the refrigerant pipe is connected with a two-piece pneumatic ball valve 2, the two-piece pneumatic ball valve 2 is connected with a filter I3 through a pipeline, the filter I3 is connected with a booster pump 4 through a pipeline, the booster pump 4 is protected by the filter I3, a pressure difference meter 14 and an air source diad 15 are connected onto the booster pump 4, the service life of the booster pump 4 can be prolonged through the arrangement of the air source diad 15, the booster pump 4 is connected with an energy accumulator 7 through a pipeline, the energy accumulator 7 can ensure the supply of high-pressure refrigerant, a safety valve 5 and a pressure relief valve 6 are connected onto a pipeline between the booster pump 4 and the energy accumulator 7, the safety of charging of the refrigerant can be improved through the arrangement of the safety valve 5 and the pressure relief valve 6, the output end of the energy accumulator 7 is connected with a filter II 9 through a pipeline, be connected with pressure sensor 12 on the pipeline between energy storage 7 and the filter II 9, there is flowmeter 8 filter II 9's output through the pipe connection, and there is the rifle I10 of notes through the pipe connection in flowmeter 8's output, one side fixedly connected with vacuum pump I11 at the inside middle part of box 1, and vacuum pump I11 is connected through hose and the rifle I10 of notes.
Three-colour alarm lamp I16 is installed respectively to box 1's top both sides, and three-colour alarm lamp I16 is connected with I11 electricity in vacuum pump, and box 1's front is inlayed and is equipped with I19 manometer of manometer I19 and is connected with filling rifle I10 through the pipeline, and box 1 positive top is inlayed and is equipped with touch-sensitive screen 21, and touch-sensitive screen 21 vacuum pump I11 electricity is connected.
When a product is filled with a refrigerant, a vacuum pump I11 evacuates the product through a filling gun I10, the refrigerant enters from a refrigerant pipe, a two-piece pneumatic ball valve 2 is opened, the refrigerant flows through a filter I3 and reaches a booster pump 4, the booster pump 4 is pressurized to a set pressure, meanwhile, an energy accumulator 7 stores a tank of high-pressure liquid refrigerant, the refrigerant flows through a pressure sensor 12, the energy accumulator 7 and a flowmeter 8 and is filled into the product through the filling gun I10, when the pressure of the booster pump 4 is increased due to the fact that the filling amount of the product is too high, the refrigerant stored in the energy accumulator 7 can be supplied outwards to achieve the effect of stabilizing the pressure, through the integrated design, the production area space of an enterprise is greatly saved, convenience is brought to personnel work, the joints are reduced due to the fact that pipelines are shortened, the joints are reduced, the pressurization response time of the refrigerant is greatly enhanced, the joints are few, the occupied land is small, and the collision risk and the risk of refrigerant leakage are reduced, the refrigerant waste is reduced.
Example two:
an integrated charging machine comprises a box body 1, a refrigerant pipe is connected in front of the box body 1, the output end of the refrigerant pipe is connected with a two-piece pneumatic ball valve 2, the two-piece pneumatic ball valve 2 is connected with a filter I3 through a pipeline, the filter I3 is connected with a booster pump 4 through a pipeline, the booster pump 4 is connected with a pressure difference meter 14 and a gas source diad 15, the booster pump 4 is connected with an energy accumulator 7 through a pipeline, a safety valve 5 and a pressure relief valve 6 are connected on the pipeline between the booster pump 4 and the energy accumulator 7, the output end of the energy accumulator 7 is connected with a filter II 9 through a pipeline, a pressure sensor 12 is connected on the pipeline between the energy accumulator 7 and the filter II 9, the output end of the filter II 9 is connected with a flow meter 8 through a pipeline, the output end of the flow meter 8 is connected with a charging gun II 17 through a pipeline, and one side of the bottom inside the box body 1 is fixedly connected with a vacuum pump II 13, and the vacuum pump I11 is connected with the filling gun II 17 through a hose.
Three-colour alarm lamp II 18 is installed to box 1's top both sides, and three-colour alarm lamp II 18 is connected with II 13 electricity in vacuum pump, and box 1's front is inlayed and is equipped with manometer II 20, and manometer II 20 is connected with filling rifle II 17 through the pipeline, and the positive top of box 1 is inlayed and is equipped with touch-sensitive screen 21, and touch-sensitive screen 21 is connected with II 13 electricity in vacuum pump
When the product annotates the refrigerant, II 13 starts to be managed to find time to the product through filling II 17 of notes rifle of vacuum pump, the refrigerant comes in from the refrigerant pipe, two formula pneumatic ball valve 2 are opened, it reaches booster pump 4 to flow through filter I3, booster pump 4 pressure boost is to setting pressure, energy storage ware 7 has stored a jar of high-pressure liquid state refrigerant simultaneously, the refrigerant flows through pressure sensor 12, energy storage ware 7 and flowmeter 8 fill in the refrigerant is filled to the product through filling II 17 of notes rifle, when the too high booster pump 4 pressure of product volume of filling does not come, thereby the refrigerant of energy storage ware 7 the inside storage can reach the effect of steady voltage by the outer supply.
Example three:
an integrated charging machine comprises a box body 1, two types of refrigerant charging systems are arranged inside the box body 1, two refrigerant pipes are connected in front of the box body 1, output ends of the two refrigerant pipes are respectively connected with two pneumatic ball valves 2 in the two types of refrigerant charging systems, the two pneumatic ball valves 2 are connected with a filter I3 through pipelines, the filter I3 is connected with a booster pump 4 through pipelines, the filter I3 is installed to protect the booster pump 4, a pressure difference meter 14 and a gas source diad 15 are connected onto the booster pump 4, the service life of the booster pump 4 can be prolonged through the arrangement of the gas source diad 15, the booster pump 4 is connected with an energy accumulator 7 through pipelines, the energy accumulator 7 can ensure the supply of high-pressure refrigerants, a safety valve 5 and a pressure relief valve 6 are connected onto a pipeline between the booster pump 4 and the energy accumulator 7, and through the arrangement of the safety valve 5 and the pressure relief valve 6, can improve the security that the refrigerant filled and annotate, there is filter II 9 output of energy storage ware 7 through the pipe connection, be connected with pressure sensor 12 on the pipeline between energy storage ware 7 and the filter II 9, there is flowmeter 8 output of filter II 9 through the pipe connection, there is the rifle I10 of annotating through the pipe connection output of flowmeter 8, one side fixedly connected with vacuum pump I11 at 1 inside middle part of box, and vacuum pump I11 is connected with notes rifle I10 through the hose, through the setting of vacuum pump I11, vacuum pump I11 links to each other with notes rifle I10 of annotating, can realize the evacuation effect to the product.
One side fixedly connected with vacuum pump II 13 of the inside bottom of box 1, vacuum pump II 13 has through hose connection to fill notes rifle II 17, fills and annotates II 17 of rifle and is connected with flowmeter 8 through the pipeline, through the setting of vacuum pump II 13, vacuum pump I11 links to each other with filling II 17 of rifle, can realize the effect of taking out the vacuum to the product.
Three-colour alarm lamp I16 and three-colour alarm lamp II 18 are installed respectively to the both sides at 1 top of box, three-colour alarm lamp I16 is connected with I11 electricity in vacuum pump, three-colour alarm lamp II 18 is connected with II 13 electricity in vacuum pump, 1 positive both sides of box are inlayed respectively and are equipped with manometer I19 and manometer II 20, manometer I19 is connected with filling rifle I10 through the pipeline, manometer II 20 is connected with filling rifle II 17 through the pipeline, 1 positive top of box is inlayed and is equipped with touch-sensitive screen 21, touch-sensitive screen 21 is connected with II 13 electricity in vacuum pump I11 and vacuum pump respectively.
Be equipped with two types of refrigerants in the inside of box 1 and fill and annotate the system, the design of dual system, when need fill another type of refrigerant switching system can, convenient and fast has improved the result of use.
When a product is filled with a refrigerant, the vacuum pump I11 is started to evacuate, the refrigerant enters from a refrigerant pipe, the two-piece pneumatic ball valve 2 is opened, the refrigerant flows through the filter I3 and reaches the booster pump 4, the booster pump 4 is boosted to a set pressure, meanwhile, the energy accumulator 7 stores a tank of high-pressure liquid refrigerant, the refrigerant flows through the pressure sensor 12, the energy accumulator 7 and the flowmeter 8 of the energy accumulator and is filled with the refrigerant into the product through the filling gun I10, when the pressure of the booster pump 4 is too high in product filling amount and cannot be increased, the refrigerant stored in the energy accumulator 7 can be supplied outwards to achieve a pressure stabilizing effect, and due to the design of the two systems, when another refrigerant needs to be filled, the system can be switched, the operation is convenient and fast, the distance of pipeline connection is reduced due to the integrated design, the time of pressurization response is greatly shortened, the joints are reduced, the collision leakage risk is reduced, and the filling accuracy of the filling machine is enhanced, the waste of unnecessary refrigerants is reduced.
It is to be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. An integral type fills machine, includes box (1), its characterized in that: the place ahead of box (1) is connected with the refrigerant pipe, the output of refrigerant pipe is connected with two formula pneumatic ball valve (2), there are filter I (3) two formula pneumatic ball valve (2) through pipe connection, there are booster pump (4) filter I (3) through pipe connection, there are energy storage ware (7) through pipe connection booster pump (4), there are filter II (9) through pipe connection in the output of energy storage ware (7), there are flowmeter (8) through pipe connection in the output of filter II (9), there is rifle I (10) of notes through pipe connection in the output of flowmeter (8), one side fixedly connected with vacuum pump I (11) at the inside middle part of box (1), and vacuum pump I (11) are connected with filling rifle I (10) through the hose.
2. The integrated filler of claim 1, wherein: and a safety valve (5) and a pressure release valve (6) are connected on a pipeline between the booster pump (4) and the energy accumulator (7).
3. The integrated filler of claim 1, wherein: and a pressure sensor (12) is connected on a pipeline between the energy accumulator (7) and the filter II (9).
4. The integrated filler of claim 1, wherein: the booster pump (4) is connected with a differential pressure gauge (14) and a gas source diad body (15).
5. The integrated filler of claim 1, wherein: one side fixedly connected with vacuum pump II (13) of box (1) inside bottom, vacuum pump II (13) have through hose connection and fill rifle II (17).
6. The integrated filler of claim 5, wherein: and the filling gun II (17) is connected with the flowmeter (8) through a pipeline.
7. The integrated filler of claim 1, wherein: three-color alarm lamps I (16) and three-color alarm lamps II (18) are installed respectively to the both sides at box (1) top, three-color alarm lamps I (16) are connected with I (11) electricity in vacuum pump, three-color alarm lamps II (18) are connected with II (13) electricity in vacuum pump.
8. The integrated filler of claim 1, wherein: the positive both sides of box (1) are inlayed respectively and are equipped with manometer I (19) and manometer II (20), manometer I (19) are connected with filling rifle I (10) through the pipeline, manometer II (20) are connected with filling rifle II (17) through the pipeline.
9. The integrated filler of claim 1, wherein: the box body (1) positive top inlays and is equipped with touch-sensitive screen (21), touch-sensitive screen (21) are connected with vacuum pump I (11) and vacuum pump II (13) electricity respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121926910.4U CN215724328U (en) | 2021-08-18 | 2021-08-18 | Integrated filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121926910.4U CN215724328U (en) | 2021-08-18 | 2021-08-18 | Integrated filling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215724328U true CN215724328U (en) | 2022-02-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121926910.4U Active CN215724328U (en) | 2021-08-18 | 2021-08-18 | Integrated filling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215724328U (en) |
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2021
- 2021-08-18 CN CN202121926910.4U patent/CN215724328U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An integrated filling machine Effective date of registration: 20230217 Granted publication date: 20220201 Pledgee: Foshan Shunde Sub branch of Postal Savings Bank of China Co.,Ltd. Pledgor: FOSHAN EAST WILLOW AUTOMATION TECHNOLOGY Co.,Ltd. Registration number: Y2023980032879 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |