CN215711760U

CN215711760U - Automatic high-viscosity material storage, heating and conveying system

Info

Publication number: CN215711760U
Application number: CN202122571686.8U
Authority: CN
Inventors: 刘连川; 徐洪强
Original assignee: Shandong Metalcare New Material Technology Co ltd
Current assignee: Shandong Metalcare New Material Technology Co ltd
Priority date: 2021-10-26
Filing date: 2021-10-26
Publication date: 2022-02-01
Anticipated expiration: 2031-10-26

Abstract

The utility model discloses an automatic system for storing, heating and conveying high-viscosity materials, which belongs to the technical field of conveying of high-viscosity materials and comprises a storage tank, a pump, a valve, a temperature controller, a preheating box and a controller, wherein the pump pumps out the materials in the storage tank, the high-viscosity materials are stored in the storage tank, the valve is arranged between the storage tank and the preheating box, the outlet end of the preheating box is connected with the pump, the temperature controller for detecting the temperature of the materials is arranged on the preheating box with a self-heating function, and the controller is respectively electrically connected with the pump and the valve. Has the advantages that: the purposes of low energy consumption, low investment, rapid heating, flexible and adjustable heating temperature and total material amount are realized through the preheating box, and the time for extracting raw materials is shortened. The automatic control of the heating of the preheating box is realized through the cooperation of the controller, the temperature controller and the heating switch. The automatic raw material quantity extraction is realized through the matching of the controller, the first liquid level meter, the second liquid level meter, the valve and the pump; the transfer into the preheating tank is automatically switched on and off.

Description

Automatic high-viscosity material storage, heating and conveying system

Technical Field

The utility model relates to the technical field of conveying of high-viscosity materials, in particular to an automatic storage, heating and conveying system for high-viscosity materials.

Background

The production enterprises of water-soluble metal working fluids often require large storage tanks of several tens to several hundreds tons to store raw materials in the production process, but because of the high viscosity of these raw materials, it takes a lot of time to pump the raw materials each time they are required. Even with small batch material demands of 8-10 tons per production enterprise, the pump extraction time may take 8-10 hours. Therefore, raw materials are extracted in a time-consuming manner, and the production efficiency of enterprises is seriously restricted. If the mode of adopting the direct heating storage tank that keeps warm reduces raw materials viscosity, reduces the time of extraction raw materials, but the storage tank that faces tens tons to hundreds tons heats the heat preservation and drops into the energy consumption very high, and the heat preservation's consumptive material drops into and high energy consumption, all greatly increased the manufacturing cost of enterprise.

Therefore, a new way is needed to reduce the time for extracting raw materials and improve the production efficiency of enterprises.

SUMMERY OF THE UTILITY MODEL

The utility model aims to overcome the defects of the prior art and provide an automatic system for storing, heating and conveying high-viscosity materials. The viscosity of the heated raw materials is obviously reduced, and the raw materials in the preheating tank are pumped by a pump, so that the time for pumping the raw materials can be greatly shortened. The automatic control of the heating of the preheating box is realized through the cooperation of the controller, the temperature controller and the heating switch (an electric control switch or a water control valve). The automatic raw material quantity extraction is realized through the matching of the controller, the first liquid level meter, the second liquid level meter, the valve and the pump; the transfer into the preheating tank is automatically switched on and off.

The aim of the utility model is achieved by the following technical measures: the utility model provides a high viscosity material is stored and is heated automatic conveying system, includes storage tank and pump, the material of pump in with the storage tank is taken out, its characterized in that: still include valve, temperature controller, preheating case and controller, store high viscosity material in the storage tank set up the valve between storage tank and the preheating case, the exit end and the pump of preheating case are connected for detect material temperature's temperature controller setting on the preheating case that has self-heating function, the controller is connected with pump and valve electricity respectively.

Further, a second liquid level meter for detecting the liquid level height in the preheating tank is arranged in the preheating tank.

Further, the second level gauge is electrically connected with the controller.

Further, be provided with in the storage tank and be used for detecting the first level gauge of storage tank liquid level height.

Further, the bottom of the storage tank is provided with a base for supporting the storage tank.

Further, the volume of the storage tank is larger than that of the preheating box.

The horizontal line of the liquid level of the high-viscosity material in the material storage tank is always higher than the horizontal line of the vertical top of the preheating tank.

The preheating box is electrically heated or heated by water, the temperature controller is electrically connected with the controller, and when the preheating box is electrically heated, an electric control switch is arranged on the preheating box and is electrically connected with the controller; when the preheating box is heated by water, a water control switch is arranged on the preheating box and is electrically connected with the controller.

Compared with the prior art, the utility model has the beneficial effects that: the utility model provides a high viscosity material stores and heats automatic conveying system, adds a preheating case through between storage tank and pump, reduces the total amount of raw materials heating, realizes low power consumption, low input, rapid heating, heating temperature and the nimble adjustable target of heating material total amount. The viscosity of the heated raw materials is obviously reduced, and the raw materials in the preheating tank are pumped by a pump, so that the time for pumping the raw materials can be greatly shortened. The automatic control of the heating of the preheating box is realized through the cooperation of the controller, the temperature controller and the heating switch (an electric control switch or a water control switch). The automatic raw material quantity extraction is realized through the matching of the controller, the first liquid level meter, the second liquid level meter, the valve and the pump; the transfer into the preheating tank is automatically switched on and off.

The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

Drawings

Fig. 1 is a schematic view of an automatic control structure of an automatic system for storing, heating and conveying high-viscosity materials.

Fig. 2 is a schematic structural view of an automatic storage heating conveying system for high-viscosity materials.

The automatic control system comprises a material storage tank 1, a pump 2, a valve 3, a temperature controller 4, a preheating box 5, a controller 6, a first liquid level meter 7, a second liquid level meter 8, a heating coil 9, an electric control switch 10 and a base 11.

Detailed Description

As shown in fig. 1 to 2, a high viscosity material stores heating and carries automatic system, including storage tank 1, pump 2, valve 3, temperature controller 4, preheating case 5 and controller 6, store high viscosity material in the storage tank 1, pump 2 takes out the material in the storage tank 1 set up valve 3 between storage tank 1 and the preheating case 5, the exit end and the pump 2 of preheating case 5 are connected, and temperature controller 4 detects the high viscosity material temperature in the preheating case 5, avoids heating temperature too high, consumes unnecessary energy consumption and destroys the characteristic of material itself. The temperature controller 4 for detecting the temperature of the material is arranged on the preheating box 5 with the self-heating function, and the controller 6 is respectively and electrically connected with the pump 2 and the valve 3. The controller 6 controls the start and stop of the pump 2 and the valve 3, when the temperature is heated to a preset temperature, the controller 6 starts the pump 2, and the pump 2 extracts materials in the preheating box 5. The preheating tank 5 has a self-heating function. The preheating tank 5 is additionally arranged between the material storage tank 1 and the pump 2, so that the total heating amount of raw materials is reduced, and the aims of low energy consumption, low investment, rapid heating, flexible and adjustable heating temperature and total heating material amount are fulfilled. The viscosity of the heated raw materials is obviously reduced, and the raw materials in the preheating box 5 are pumped by the pump 2, so that the time for pumping the raw materials can be greatly shortened. The volume of the preheating box 5 can be set according to the production requirements of an enterprise, for example, the production tank of the enterprise is 8-10 tons, the preheating box 5 can be set to 8-10 tons, and the like, so that the requirement of single-batch production of the enterprise can be better met. The viscosity of the water-soluble metal working fluid raw material at about 10 ℃ is high, about 8-10 tons of raw material needs 8-10 hours for extraction, and when the raw material is heated to 20 ℃ in the preheating box 5, about 1 hour is needed for completing the extraction of 8-10 tons of raw material to the production tank. The automatic control of the heating of the preheating box 5 is realized through the cooperation of the controller 6, the temperature controller 4 and the heating switch (an electric control switch 10 or a water control switch). And a second liquid level meter 8 for detecting the liquid level height in the preheating tank 5 is arranged in the preheating tank 5. The second level gauge 8 is electrically connected to the controller 6. A first liquid level meter 7 for detecting the liquid level height in the material storage tank 1 is arranged in the material storage tank 1. The first liquid level meter 7 can detect the total amount of materials in the material storage tank 1 in real time and can also monitor the outward discharge amount in a direction-changing manner. When the first level gauge 7 detects that the discharge amount is close to the total amount of the preheating tank 5, the controller 6 converts the received signal into an opening degree of the control valve 3 to close the valve 3. When the second liquid level meter 8 detects that the material in the preheating tank 5 reaches a preset amount, a signal is transmitted to the controller 6, and the controller 6 controls the valve 3 to be closed. Under normal conditions, the valve 3 is in a normally open state, so that materials in the storage tank 1 can be pressed into the preheating box 5 by the gravity of the materials.

The lower part of the storage tank 1 in the vertical direction is provided with a discharge hole. The position setting of discharge gate more does benefit to the ejection of compact of storage tank 1, and the raw materials in the storage tank 1 is under the effect of self gravity the surge to the discharge gate.

The bottom of storage tank 1 is equipped with the base 11 that is used for supporting storage tank 1. The setting of the base 11 is important to raise the level of the storage tank 1 in addition to supporting the storage tank 1.

The volume of the material storage tank 1 is larger than that of the preheating tank 5. The volume of the material storage tank 1 and the volume of the material storage tank can be set to accelerate the material in the material storage tank to flow into the preheating tank 5 under the action of atmospheric pressure.

The horizontal line of the liquid level of the high-viscosity material in the material storage tank 1 is always higher than the horizontal line of the vertical top of the preheating tank 5. The height difference between the liquid level and the top of the preheating tank 5 is also favorable for the raw materials in the storage tank 1 to flow into the preheating tank 5.

The preheating box 5 is heated by electricity or water, and the specific heating mode can be selected according to the actual conditions of enterprises. The temperature controller 4 is electrically connected with the controller 6, when the preheating box 5 adopts an electric heating mode, the electric control switch 10 is arranged on the preheating box 5 in a matched mode, a heating wire disc for electric heating is arranged at the bottom of the preheating box 5, the electric control switch 10 controls the on-off of the electric power of the heating wire, the electric control switch 10 is turned on, the power supply is started, and the preheating box 5 is electrically heated by the heating wire. The electric control switch 10 is electrically connected with the controller 6, and the controller 6 controls the start and stop of the electric control switch 10. The preheating box 5 can also adopt a water heating mode, and in actual use, one of electric heating and water heating can be selected. When a water heating mode is adopted, a water control switch is arranged on the preheating box 5 in a matched mode, the water control switch is electrically connected with the controller 6, and the controller 6 controls the start and stop of the water control switch. The water control switch is arranged on the heating coil 9, and the on-off of the water control switch controls the on-off of hot water in the heating coil 9. The electric heating or the water heating may be directly provided in the bottom of the preheating tank 5 or may be provided in the side wall of the preheating tank 5. When the temperature is heated to the preset temperature, the signal of the temperature controller 4 is transmitted to the controller 6, and the controller 6 controls the electric control switch 10 or the water control switch to be closed. Shown in fig. 2 is a form of water heating, and is a heating coil 9 disposed at the bottom of the preheating chamber 5. The hollow structure in the heating coil 9 is internally filled with hot water, and the heating of the material is realized through the outward radiation of heat energy.

In the description of the present invention, it is to be understood that the terms "upper", "middle", "outer", "inner", and the like, indicate orientations or positional relationships, are used for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referenced components or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. The utility model provides a high viscosity material is stored and is heated automatic conveying system, includes storage tank and pump, the material of pump in with the storage tank is taken out, its characterized in that: still include valve, temperature controller, preheating case and controller, store high viscosity material in the storage tank set up the valve between storage tank and the preheating case, the exit end and the pump of preheating case are connected for detect material temperature's temperature controller setting on the preheating case that has self-heating function, the controller is connected with pump and valve electricity respectively.

2. The automatic high-viscosity material storage heating conveying system according to claim 1, characterized in that: and a second liquid level meter for detecting the liquid level height in the preheating tank is arranged in the preheating tank.

3. The automatic high-viscosity material storage heating conveying system according to claim 2, characterized in that: the second liquid level meter is electrically connected with the controller.

4. The automatic high-viscosity material storage heating conveying system according to claim 1, characterized in that: the liquid level meter is characterized in that a first liquid level meter used for detecting the liquid level height in the storage tank is arranged in the storage tank.

5. The automatic high-viscosity material storage heating conveying system according to claim 1, characterized in that: and a discharge port is arranged at the lower part of the storage tank in the vertical direction.

6. The automatic high-viscosity material storage heating conveying system according to claim 1, characterized in that: the bottom of storage tank is equipped with the base that is used for supporting the storage tank.

7. The automatic high-viscosity material storage heating conveying system according to claim 1, characterized in that: the volume of the storage tank is larger than that of the preheating tank.

8. The automatic high-viscosity material storage heating conveying system according to claim 1, characterized in that: the horizontal line of the liquid level of the high-viscosity material in the material storage tank is always higher than the horizontal line of the vertical top of the preheating tank.

9. The automatic high-viscosity material storage heating conveying system according to claim 1, characterized in that: the preheating box is electrically heated or heated by water, the temperature controller is electrically connected with the controller, and when the preheating box is electrically heated, an electric control switch is arranged on the preheating box and is electrically connected with the controller; when the preheating box is heated by water, a water control switch is arranged on the preheating box and is electrically connected with the controller.