CN215703861U - Metal wire straightening plastic-coated cutting equipment - Google Patents
Metal wire straightening plastic-coated cutting equipment Download PDFInfo
- Publication number
- CN215703861U CN215703861U CN202122102395.4U CN202122102395U CN215703861U CN 215703861 U CN215703861 U CN 215703861U CN 202122102395 U CN202122102395 U CN 202122102395U CN 215703861 U CN215703861 U CN 215703861U
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- Prior art keywords
- straightening
- frame
- plastic
- metal wire
- wire feeding
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- 229920003023 plastic Polymers 0.000 title claims abstract description 41
- 239000004033 plastic Substances 0.000 title claims abstract description 41
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 34
- 239000002184 metal Substances 0.000 title claims abstract description 34
- 238000005520 cutting process Methods 0.000 title claims abstract description 23
- 238000001816 cooling Methods 0.000 claims abstract description 34
- 238000001125 extrusion Methods 0.000 claims abstract description 31
- 238000010438 heat treatment Methods 0.000 claims abstract description 30
- 238000004321 preservation Methods 0.000 claims abstract description 21
- 238000010008 shearing Methods 0.000 claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 39
- 229920000426 Microplastic Polymers 0.000 claims description 2
- 230000001681 protective effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000006223 plastic coating Substances 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000007605 air drying Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Landscapes
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model discloses a metal wire straightening plastic-coated cutting device, which belongs to the field of metal wire plastic coating, and comprises a rack, a wire feeding pinch roller device, a high-speed straightening frame, a wire feeding traction device, an extrusion die, an air-cooled heat-preservation heating device and a high-speed cam chasing and shearing device, wherein the wire feeding pinch roller device, the high-speed straightening frame, the wire feeding traction device, the air-cooled heat-preservation heating device and the high-speed cam chasing and shearing device are sequentially arranged on the rack, and the air-cooled heat-preservation heating device is connected with the extrusion die. The utility model can realize the integrated processing of straightening, plastic-coating, cooling and cutting of the metal wire, realize the automatic production of the plastic-coating of the metal wire, has compact equipment structure, reduces the occupation of the field space, improves the production efficiency and improves the product quality.
Description
Technical Field
The utility model relates to the field of metal wire plastic wrapping, in particular to metal wire straightening plastic wrapping cutting equipment.
Background
In practical use, the metal wire is usually required to be coated with plastic, and the coated metal wire has good performance. The metal wire plastic-coated production has a plurality of processes, the processes of the existing metal wire plastic-coated production are separately carried out, and each process is independently processed, so that the production efficiency is not high.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems in the prior art, the utility model provides a metal wire straightening, plastic-coating and cutting device.
The technical scheme of the utility model is as follows: the utility model provides a cutting equipment is moulded to wire rod alignment package, includes that frame, send a pinch roller device, high-speed alignment frame, send a draw gear, extrusion tooling, forced air cooling heat preservation heating device and high-speed cam chase and cut the device, it chases and cuts the device to have set gradually send a pinch roller device, high-speed alignment frame, send a draw gear, forced air cooling heat preservation heating device and high-speed cam in the frame, forced air cooling heat preservation heating device is connected with extrusion tooling.
The wire feeding pinch roller device comprises a wire feeding pinch roller support, a wire feeding wheel and a guide die, wherein the wire feeding pinch roller support is fixed on the rack, the wire feeding wheel and the guide die are fixed on the wire feeding pinch roller support, and the guide die is arranged on one side of the wire feeding wheel.
The high-speed straightening frame comprises a straightening frame bearing seat, a straightening frame and a straightening motor, wherein the straightening frame bearing seat is fixed on the rack, the straightening frame is arranged on the straightening frame bearing seat, and the straightening frame is connected with the straightening motor.
The straightening motor is fixed on a straightening motor mounting frame, and the straightening motor mounting frame is fixed on the lower portion of the rack.
The wire feeding traction device comprises a wire feeding traction wheel support and a wire feeding traction wheel, the wire feeding traction wheel is fixed on the wire feeding traction wheel support, and the wire feeding traction wheel is connected with a wire feeding traction servo motor.
The air-cooled heat preservation heating device is connected with an integrated dryer, an air cooler, a pipeline type heating device, an extrusion die and a temperature control electric box, wherein a plastic particle feeding port is formed in the integrated dryer, the extrusion die is arranged between a wire feeding traction device and a water cooling device, a cooling fan is arranged at the upper end of the pipeline type heating device, a plastic extrusion screw is arranged in the air-cooled heat preservation heating device, and the plastic extrusion screw is connected with a plastic extrusion motor.
The high-speed cam chases after cuts the device and includes that high speed chases after cuts servo motor, cam driven slide rail, horizontal guide rail and high speed chases after the scissors seat, it is connected with the cam through the belt to chase after cuts servo motor at a high speed, be equipped with cam driven slide rail on the cam, the both ends and the horizontal guide rail sliding connection of cam driven slide rail, the lower extreme of cam driven slide rail is equipped with the high speed and chases after the scissors seat.
Still include water cooling plant, water cooling plant includes water-chilling tank, circulating water tank body and circulating water tap, circulating water tap is connected with the circulating water tank body, circulating water tap's below is equipped with the water-chilling tank, the water-chilling tank is fixed in the frame, the water-chilling tank sets up and chases after cutting between the device at extrusion tooling's exit end and high-speed cam, the top of the one end of water-chilling tank is equipped with the air current and air-dries the device.
The frame is provided with an electrical cabinet, the electrical cabinet is provided with an operation box and an equipment status lamp, and the operation box is provided with a human-computer interface and an operation button.
The adjustable caster is arranged at the lower part of the rack, and the rack is provided with an operation box.
The utility model can realize the integrated processing of straightening, plastic-coating, cooling and cutting of the metal wire, realize the automatic production of the plastic-coating of the metal wire, has compact equipment structure, reduces the occupation of the field space, improves the production efficiency and improves the product quality.
Drawings
FIG. 1 is a schematic structural view of the present invention;
in the figure: 1-a frame, 2-a wire feeding pinch roller device, 3-a high-speed straightening frame, 4-a wire feeding traction device, 5-an air cooling heat preservation heating device, 6-an extrusion die, 7-a high-speed cam chasing device, 8-a wire feeding wheel, 9-a wire inlet, 10-a guide die, 11-a straightening frame bearing seat, 12-a straightening frame, 13-a straightening frame protective cover, 14-a straightening motor, 15-a straightening motor mounting rack, 16-a wire feeding traction wheel, 17-a wire feeding traction servo motor, 18-a plastic extrusion die head, 19-an air cooler, 20-an integrated dryer, 21-a plastic particle feeding port, 22-a pipeline type heating device, 23-a cooling fan, 24-a temperature control electric box and 25-a plastic extrusion motor, 26-a circulating water faucet, 27-a water cooling tank, 28-a circulating water tank, 29-an airflow air drying device, 30-a cam, 31-a high-speed chasing shear servo motor, 32-a cam driven slide rail, 33-a horizontal guide rail, 34-a high-speed chasing shear base, 35-a broken wire detection device, 36-an adjustable caster, 37-an operation box, 38-an electric cabinet, 39-an operation box body, 40-a human-computer interface, 41-an operation button and 42-an equipment status lamp.
Detailed Description
The utility model is further described below with reference to the accompanying drawings:
as shown in fig. 1, a cutting equipment is moulded to wire rod alignment package, include frame 1, send a pinch roller device 2, high-speed alignment frame 3, send a draw gear 4, air-cooled heat preservation heating device 5, extrusion tooling 6, water cooling plant and high-speed cam chasing and cuts device 7, it chases and cuts device 7 to have set gradually a pinch roller device 2, high-speed alignment frame 3, send a draw gear 4, air-cooled heat preservation heating device 5 and high-speed cam in frame 1, air-cooled heat preservation heating device 5 is connected with extrusion tooling 6.
The wire feeding pinch roller device 2 comprises a wire feeding pinch roller support, a wire feeding wheel 8 and a guiding mold 10, the wire feeding pinch roller support is fixed on the rack 1, the wire feeding wheel 8 and the guiding mold 10 are fixed on the wire feeding pinch roller support, and the guiding mold 10 is arranged on one side of the wire feeding wheel 8.
High-speed alignment frame 3 is including alignment frame bearing frame 11, alignment frame 12 and alignment motor 14, alignment frame bearing frame 11 is fixed in frame 1, alignment frame 12 sets up on alignment frame bearing frame 11, alignment frame 12 is connected with alignment motor 14, alignment frame 12 is equipped with alignment frame protection casing 13 outward, alignment motor 14 fixes on alignment motor mounting bracket 15, alignment motor mounting bracket 15 fixes the lower part at frame 1. And the straightness effect of the metal wire is better by adopting a high-speed straightening technology.
The wire feeding traction device 4 comprises a wire feeding traction wheel support and a wire feeding traction wheel 16, the wire feeding traction wheel 16 is fixed on the wire feeding traction wheel support, the wire feeding traction wheel 16 is connected with a wire feeding traction servo motor 17, a precise servo wire feeding is adopted, and the wire feeding size is more precise.
Be connected with integral type desiccator 20, air-cooled machine 19, pipeline formula heating device 22, extrusion tooling 6 and temperature control electric box 24 on the air-cooled heat preservation heating device 5, be equipped with plastic pellet pan feeding mouth 21 on the integral type desiccator 20, extrusion tooling 6 sets up between sending silk draw gear 4 and water cooling plant, pipeline formula heating device 22 upper end is equipped with cooling blower 23, be equipped with plastics in the air-cooled heat preservation heating device 5 and extrude the screw rod, plastics are extruded the screw rod and are connected with plastics extrusion motor 25. The air cooler 19 is used for heating more uniformly. The integrated dryer 20 preheats the plastic particles, the pipeline type heating device 22 heats and melts the plastic particles in the air-cooled heat-preservation heating device 5, and the liquid plastic is extruded out by the plastic extrusion motor driving the plastic extrusion screw through the plastic extrusion die head 18 of the extrusion die 6. The air-cooled heat-preservation heating device 5 heats at a constant temperature, the molding stability of the glue outlet flow is high, and the surface gloss of the product is good.
The high-speed cam chasing shear device 7 comprises a high-speed chasing shear servo motor 31, a cam 30, a cam driven slide rail 32, a horizontal guide rail 33 and a high-speed chasing shear base 34, the high-speed chasing shear servo motor 31 is connected with the cam 30 through a belt, the cam 30 is provided with the cam driven slide rail 32, two ends of the cam driven slide rail 32 are connected with the horizontal guide rail 33 in a sliding mode, and the lower end of the cam driven slide rail 32 is provided with the high-speed chasing shear base 34. By adopting the high-speed servo chasing and shearing device, the shearing length error is small, secondary shearing is not needed, the waste of raw materials is reduced, the working efficiency is improved, and the working strength is reduced.
One side of the high-speed cam chasing and shearing device 7 is provided with a broken wire detection device 35, the broken wire detection device 35 is used for detecting whether a metal wire of the equipment exists or not, whether the metal wire is smoothly conveyed or not and whether the metal wire is normally sheared or not, and an alarm is timely given out when the equipment is in a material shortage fault.
The water cooling device comprises a water cooling tank 27, a circulating water tank body 28 and a circulating water faucet 26, wherein the circulating water faucet 26 is connected with the circulating water tank body 28, the water cooling tank 27 is arranged below the circulating water faucet 26, the water cooling tank 27 is fixed on the rack 1, and the water cooling tank 27 is arranged between the outlet end of the extrusion die 6 and the high-speed cam chasing and shearing device 7. An airflow air drying device 29 is arranged above one end of the water cooling tank 27, residual moisture after water cooling can be eliminated, and the product is not prone to rusting.
The rack 1 is provided with an electrical cabinet 38, the electrical cabinet 38 is provided with an operating box 39 and an equipment status lamp 42, the operating box 39 is provided with a human-computer interface 40 and an operating button 41, and the rack 1 is provided with an operating box 37. The lower part of the frame 1 is provided with adjustable casters 36, so that the equipment is convenient and labor-saving to move.
The working process of the utility model is as follows: metal (steel, iron, copper, aluminum and the like) wires are guided into the high-speed straightening frame 3 through a wire inlet 9 of the wire feeding pinch roller device 2, a straightening motor 14 (the rotating speed can be set through a human-computer interface) drives the straightening frame 12 through a high-speed belt to rotate at a high speed (a mold rotating at the high speed enables the bending stress on the wires to exceed the yield strength, so that the straightness requirement required by production can be obtained), the metal wires which are straightened at the high speed are conveyed through the extrusion mold 6 through the wire feeding traction device 4 (the traction speed can be set through the human-computer interface 40), and the plastic extrusion head 18 on the extrusion mold 6 can wrap the fluid plastic (the flow of the high-temperature dissolved plastic) which is melted at a high temperature (an intelligent temperature control system with temperature control) on the surface layers of the metal wires. After the metal wire rods attached with the high-temperature plastics are cooled by the water cooling device to reach a certain degradation temperature, the high-speed electronic cam chasing and shearing device 7 is used for carrying out high-speed uninterrupted cutting (the cutting length can be set through a human-computer interface), and the cut metal plastic-coated wire rods orderly fall into the material tray.
Claims (10)
1. The utility model provides a cutting equipment is moulded to metal wire alignment package, includes frame (1), send a pinch roller device (2), high-speed alignment frame (3), send a draw gear (4), air-cooled heat preservation heating device (5), extrusion tooling (6) and high-speed cam chasing and cuts device (7), its characterized in that: the wire feeding device is characterized in that a wire feeding pinch roller device (2), a high-speed straightening frame (3), a wire feeding traction device (4), an air-cooling heat-preservation heating device (5) and a high-speed cam chasing and shearing device (7) are sequentially arranged on the rack (1), and the air-cooling heat-preservation heating device (5) is connected with an extrusion die (6).
2. The metal wire straightening plastic-coated cutting equipment as claimed in claim 1, wherein: send a pinch roller device (2) including sending a pinch roller support, sending silk wheel (8) and direction mould (10), send a pinch roller support to fix in frame (1), send silk wheel (8) and direction mould (10) to fix on sending a pinch roller support, direction mould (10) set up in the one side of sending silk wheel (8).
3. The metal wire straightening plastic-coated cutting equipment as claimed in claim 1, wherein: the high-speed straightening frame (3) comprises a straightening frame bearing seat (11), a straightening frame (12) and a straightening motor (14), the straightening frame bearing seat (11) is fixed on the rack (1), the straightening frame (12) is arranged on the straightening frame bearing seat (11), and the straightening frame (12) is connected with the straightening motor (14).
4. The metal wire straightening plastic-coated cutting equipment as claimed in claim 3, wherein: the straightening machine is characterized in that a straightening frame protective cover (13) is arranged outside the straightening frame (12), the straightening motor (14) is fixed on a straightening motor mounting frame (15), and the straightening motor mounting frame (15) is fixed on the lower portion of the rack (1).
5. The metal wire straightening plastic-coated cutting equipment as claimed in claim 1, wherein: the wire feeding traction device (4) comprises a wire feeding traction wheel support and a wire feeding traction wheel (16), the wire feeding traction wheel (16) is fixed on the wire feeding traction wheel support, and the wire feeding traction wheel (16) is connected with a wire feeding traction servo motor (17).
6. The metal wire straightening plastic-coated cutting equipment as claimed in claim 1, wherein: be connected with integral type desiccator (20), air-cooled machine (19), pipeline formula heating device (22), extrusion tooling (6) and control by temperature change electric box (24) on air-cooled heat preservation heating device (5), be equipped with plastic pellet pan feeding mouth (21) on integral type desiccator (20), extrusion tooling (6) set up send between draw gear (4) and the water cooling plant, pipeline formula heating device (22) upper end is equipped with cooling blower (23), it extrudes the screw rod to be equipped with plastics in air-cooled heat preservation heating device (5), plastics are extruded the screw rod and are extruded motor (25) and be connected with plastics.
7. The metal wire straightening plastic-coated cutting equipment as claimed in claim 1, wherein: high-speed cam chases after cuts device (7) chases after including chasing after high speed and cuts servo motor (31), cam (30), cam driven slide rail (32), horizontal guide rail (33) and chasing after scissors seat (34) at a high speed, chasing after at a high speed and cutting servo motor (31) and being connected with cam (30) through the belt, be equipped with cam driven slide rail (32) on cam (30), the both ends and horizontal guide rail (33) sliding connection of cam driven slide rail (32), the lower extreme of cam driven slide rail (32) is equipped with chasing after scissors seat (34) at a high speed.
8. The metal wire straightening plastic-coated cutting equipment as claimed in claim 1, wherein: still include water cooling plant, water cooling plant includes water cooling tank (27), circulating water tank (28) and circulating water tap (26), circulating water tap (26) are connected with circulating water tank (28), the below of circulating water tap (26) is equipped with water cooling tank (27), water cooling tank (27) are fixed in frame (1), water cooling tank (27) set up exit end and the high-speed cam of extrusion tooling (6) and pursue and cut between device (7), the top of the one end of water cooling tank (27) is equipped with the air current and air-dries device (29).
9. The metal wire straightening plastic-coated cutting equipment as claimed in claim 1, wherein: the intelligent control system is characterized in that an electrical cabinet (38) is arranged on the rack (1), an operation box (39) and an equipment status lamp (42) are arranged on the electrical cabinet (38), and a human-computer interface (40) and an operation button (41) are arranged on the operation box (39).
10. The metal wire straightening plastic-coated cutting equipment as claimed in claim 1, wherein: the adjustable caster wheel is arranged on the lower portion of the rack (1), and an operation box (37) is arranged on the rack (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122102395.4U CN215703861U (en) | 2021-09-02 | 2021-09-02 | Metal wire straightening plastic-coated cutting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122102395.4U CN215703861U (en) | 2021-09-02 | 2021-09-02 | Metal wire straightening plastic-coated cutting equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215703861U true CN215703861U (en) | 2022-02-01 |
Family
ID=80011247
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122102395.4U Active CN215703861U (en) | 2021-09-02 | 2021-09-02 | Metal wire straightening plastic-coated cutting equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215703861U (en) |
-
2021
- 2021-09-02 CN CN202122102395.4U patent/CN215703861U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240411 Address after: Building 1, 1st Floor, Longdiao Ge Redwood Furniture Factory, No. 117 Shangwu Industrial Zone, Huashui Town, Dongyang City, Jinhua City, Zhejiang Province, 322100 Patentee after: Dongyang Yituo Metal Products Co.,Ltd. Country or region after: China Address before: 322000 business space 24304b, market, zone 3, China Commodity City International Trade City, Yiwu City, Jinhua City, Zhejiang Province Patentee before: Huang Caimei Country or region before: China |
|
| TR01 | Transfer of patent right |