CN215698935U - Integrative laser cutting machine of tube sheet with quick dust removal mechanism - Google Patents
Integrative laser cutting machine of tube sheet with quick dust removal mechanism Download PDFInfo
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- CN215698935U CN215698935U CN202121732086.9U CN202121732086U CN215698935U CN 215698935 U CN215698935 U CN 215698935U CN 202121732086 U CN202121732086 U CN 202121732086U CN 215698935 U CN215698935 U CN 215698935U
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Abstract
The utility model discloses a tube plate integrated laser cutting machine with a rapid dust removal mechanism, which comprises a bottom plate, a tube limiting mechanism, a plate bearing frame, a guide rail and a laser cutting head, wherein the tube limiting mechanism is installed on one side of the top end of the bottom plate, the plate bearing frame is fixed on the top end of the bottom plate on one side of the tube limiting mechanism, a fixing plate is fixed on the outer wall on one side of the plate bearing frame, sliding assemblies are installed on two sides of the top end of the bottom plate, an equipment main body is installed at the top end of each sliding assembly, and a back plate is installed inside the equipment main body. The laser cutting machine disclosed by the utility model not only meets the cutting requirements of different workpieces, improves the working application range of the laser cutting machine, saves the work of manually operating the cutting head by workers, improves the processing efficiency of the laser cutting machine on the workpieces, but also reduces the emission of smoke and dust, and reduces the influence of the smoke generated by cutting on the workshop environment and the workers.
Description
Technical Field
The utility model relates to the technical field of laser cutting machines, in particular to a tube plate integrated laser cutting machine with a quick dust removal mechanism.
Background
The fiber laser cutting is to irradiate a workpiece by using a focused laser beam with high energy density, under the premise that the laser energy density exceeds a laser threshold value, the energy of the laser beam and chemical reaction heat generated in the active gas auxiliary cutting process act on a material, so that the temperature of a laser acting point is suddenly increased, the material starts to melt or vaporize to form a hole after reaching a melting point, and finally a cut seam is formed on the material along with the relative movement of the beam and the workpiece.
This type of laser cutting machine on the market is various today, can satisfy people's user demand basically, but still has certain weak point, and this type of laser cutting machine that has now needs manual regulation laser cutting focus to adapt to the panel of different materials, different thickness, it uses the flexibility lower, has brought the inconvenience for staff's work piece processing, and at the in-process of cutting the work piece, and the cutting produces great flue gas, the smoke and dust is great, has brought adverse effect for workshop environment and staff.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a tube plate integrated laser cutting machine with a quick dust removal mechanism, and aims to solve the problems that the laser cutting machine is low in use flexibility and generates large smoke and dust in the cutting process in the background technology.
In order to achieve the purpose, the utility model provides the following technical scheme: a tube plate integrated laser cutting machine with a rapid dust removal mechanism comprises a bottom plate, a tube limiting mechanism, a plate bearing frame, a guide rail and a laser cutting head, wherein the tube limiting mechanism is installed on one side of the top end of the bottom plate, the plate bearing frame is fixed on the top end of the bottom plate on one side of the tube limiting mechanism, a fixing plate is fixed on the outer wall on one side of the plate bearing frame, sliding assemblies are installed on two sides of the top end of the bottom plate, an equipment main body is installed at the top end of each sliding assembly, a back plate is installed inside the equipment main body, the guide rail is fixed on one side of the surface of the back plate, the guide rail is provided with two groups, a sliding plate is installed on the surface of the guide rail in a sliding manner, the laser cutting head is installed on the surface of the sliding plate, the dust removal mechanism main body is arranged on the inner wall on one side of the equipment main body, and a fixing frame is fixed on one side of the surface of the back plate, first motor is installed to one side on mount top, install PLC control panel on the outer wall of equipment main part one side, the output of the inside singlechip of PLC control panel and the input electric connection of first motor.
Preferably, the inside of the pipe fitting limiting mechanism is sequentially provided with a right-angle frame, a main cylinder, a lower bracket, an upper bracket, an inclined plane mounting table and an auxiliary cylinder, the right-angle frame is fixed on two sides of the top end of the bottom plate, and the main cylinder is mounted on the top end of the right-angle frame.
Preferably, a lower bracket is fixed at the top end of the bottom plate on one side of the right-angle frame, an upper bracket is arranged above the lower bracket, and the top end of the upper bracket is fixedly connected with the bottom end of the piston rod of the main cylinder.
Preferably, an inclined plane mounting table is installed at the top end of the bottom plate on one side of the right-angle frame, and an auxiliary cylinder is installed on the outer wall on one side of the inclined plane mounting table.
Preferably, a second motor is installed on the outer wall of one side of the fixing plate, an output end of the second motor is provided with a precise screw rod through a coupler, and a threaded sleeve on one side of the surface of the precise screw rod is fixedly connected with the inner wall of the equipment main body.
Preferably, the inside of dust removal mechanism main part has set gradually adsorption tank, dust removal net, active carbon filter screen and fan, install the fan on the inner wall of equipment main part one side, just install the adsorption tank on the equipment main part outer wall of fan one side.
Preferably, the adsorption box is internally provided with a dust removal net which is four hundred meshes, and the adsorption box on one side of the dust removal net is internally provided with an activated carbon filter screen.
Preferably, the output of first motor installs first pivot through the shaft coupling, just hold in range pulley assembly is installed to the bottom of first pivot, hold in range pulley assembly's surface winding has the track, the back fixed connection of the one end of track and slide.
Compared with the prior art, the utility model has the beneficial effects that: the tube plate integrated laser cutting machine with the rapid dust removal mechanism not only meets the cutting requirements of different workpieces, improves the working application range of the laser cutting machine, saves the work of a worker for manually operating a cutting head, improves the processing efficiency of the laser cutting machine on the workpieces, but also reduces the amount of flue gas and dust, and reduces the influence of the flue gas generated by cutting on the workshop environment and the workers;
(1) the upper bracket, the lower bracket and the auxiliary cylinder are arranged, so that a plate-shaped workpiece can be placed at the top end of the plate bearing frame, or a tubular workpiece can be placed between the lower bracket and the upper bracket, the upper surface and the lower surface of the tubular workpiece are limited by the upper bracket and the lower bracket, and the side surface of the tubular workpiece is limited by the auxiliary cylinder, so that the workpiece is prevented from deviating, the laser cutting machine can meet the cutting requirements of different workpieces, and the working application range of the laser cutting machine is widened;
(2) through the arrangement of the guide rail, the first rotating shaft and the like, the second motor drives the precision screw rod to rotate, the equipment main body can horizontally move on a threaded surface of the precision screw rod, the first motor sequentially drives the first rotating shaft, the synchronous pulley component and the crawler belt to rotate, and the crawler belt drives the sliding plate and the laser cutting head to move on a horizontal plane of the guide rail, so that the laser cutting head can move on an X axis and a Y axis, the processing requirements of workpieces on different positions are met, the work of workers manually operating the cutting head is omitted, and the processing efficiency of the laser cutting machine on the workpieces is improved;
(3) through being provided with adsorption tank and adsorption tank etc. open fan work, make its flue gas, the smoke and dust that will produce among the cutting process send into the inside of adsorption tank, the inside active carbon filter screen of adsorption tank, dust removal net can carry out peculiar smell absorption and particle adsorption to the flue gas respectively this moment to reduce the elegant volume of flue gas, dust, effective maintenance workshop operation environment.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic side view of the tube spacing mechanism of the present invention;
FIG. 3 is an enlarged view of the structure at A in FIG. 1 according to the present invention;
FIG. 4 is a schematic structural diagram of the main body of the dust removing mechanism of the present invention;
FIG. 5 is a schematic side view of the present invention;
in the figure: 1. a base plate; 2. a pipe fitting limiting mechanism; 201. a right-angle frame; 202. a master cylinder; 203. a lower bracket; 204. an upper bracket; 205. an inclined plane mounting table; 206. a secondary cylinder; 3. a panel carrier; 4. a fixing plate; 5. a sliding assembly; 6. an apparatus main body; 7. a back plate; 8. a guide rail; 9. a slide plate; 10. a laser cutting head; 11. a dust removal mechanism main body; 1101. an adsorption tank; 1102. a dust removal net; 1103. an activated carbon filter screen; 1104. a fan; 12. a fixed mount; 13. a first motor; 14. a first rotating shaft; 15. a synchronous pulley assembly; 16. a crawler belt; 17. a PLC control panel; 18. a second motor; 19. a precision screw rod.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, an embodiment of the present invention is shown: a tube plate integrated laser cutting machine with a quick dust removal mechanism comprises a bottom plate 1, a tube limiting mechanism 2, a plate bearing frame 3, a guide rail 8 and a laser cutting head 10, wherein the tube limiting mechanism 2 is installed on one side of the top end of the bottom plate 1, the plate bearing frame 3 is fixed on the top end of the bottom plate 1 on one side of the tube limiting mechanism 2, a worker can place a plate-shaped workpiece on the top end of the plate bearing frame 3, a right-angle frame 201, a main cylinder 202, a lower support 203, an upper support 204, an inclined plane mounting table 205 and an auxiliary cylinder 206 are sequentially arranged inside the tube limiting mechanism 2, the right-angle frame 201 is fixed on two sides of the top end of the bottom plate 1, the main cylinder 202 is installed at the top end of the right-angle frame 201, the type of the main cylinder 202 can be SC50X20, the inclined plane mounting table 205 is installed on the top end of the bottom plate 1 on one side of the right-angle frame 201, the auxiliary cylinder 206 is installed on the outer wall on one side of the inclined plane mounting table 205, and the type of the auxiliary cylinder 206 can be SC50X20, the sub-cylinder 206 limits the side of the tubular workpiece;
a lower bracket 203 is fixed at the top end of the bottom plate 1 at one side of the right-angle frame 201, an upper bracket 204 is arranged above the lower bracket 203, the top end of the upper bracket 204 is fixedly connected with the bottom end of a piston rod of the main cylinder 202, and a tubular workpiece is placed between the lower bracket 203 and the upper bracket 204;
the PLC control panel 17 is used for controlling the auxiliary air cylinder 206 and the main air cylinder 202 to work, the main air cylinder 202 pushes the upper bracket 204 to move downwards, the upper bracket 204 and the lower bracket 203 are used for limiting the upper surface and the lower surface of the tubular workpiece, the workpiece is prevented from being deviated, and the laser cutting machine can meet the cutting requirements of different workpieces;
a fixed plate 4 is fixed on the outer wall of one side of the plate bearing frame 3, sliding assemblies 5 are installed on two sides of the top end of the bottom plate 1, an equipment main body 6 is installed at the top end of each sliding assembly 5, a second motor 18 is installed on the outer wall of one side of the fixed plate 4, the type of the second motor 18 can be RS-385SH, an output end of the second motor 18 is provided with a precision lead screw 19 through a coupler, a threaded sleeve on one side of the surface of the precision lead screw 19 is fixedly connected with the inner wall of the equipment main body 6, and the second motor 18 drives the precision lead screw 19 to rotate, so that the equipment main body 6 can horizontally move on a threaded surface of the precision lead screw 19;
the back plate 7 is installed inside the device main body 6, the guide rails 8 are fixed on one side of the surface of the back plate 7, two groups of guide rails 8 are arranged, the sliding plate 9 is installed on the surface of the guide rails 8 in a sliding mode, the laser cutting head 10 is installed on the surface of the sliding plate 9, the fixing frame 12 is fixed on one side of the surface of the back plate 7, the first motor 13 is installed on one side of the top end of the fixing frame 12, the type of the first motor 13 can be Y315M-2, the first rotating shaft 14 is installed at the output end of the first motor 13 through a coupling, the synchronous pulley component 15 is installed at the bottom end of the first rotating shaft 14, the crawler 16 is wound on the surface of the synchronous pulley component 15, one end of the crawler 16 is fixedly connected with the back face of the sliding plate 9, and the first rotating shaft 14, the synchronous pulley component 15 and the crawler 16 are sequentially driven by the first motor 13 to rotate;
the crawler belt 16 drives the sliding plate 9 and the laser cutting head 10 to move on the horizontal plane of the guide rail 8, so that the laser cutting head 10 can move on an X axis and a Y axis, and the processing requirements of workpieces at different positions are met;
the inner wall of one side of the equipment main body 6 is provided with a dust removal mechanism main body 11, the inside of the dust removal mechanism main body 11 is sequentially provided with an adsorption box 1101, a dust removal net 1102, an activated carbon filter screen 1103 and a fan 1104, the fan 1104 is installed on the inner wall of one side of the equipment main body 6, the model of the fan 1104 can be GD30K2-12, the adsorption box 1101 is installed on the outer wall of the equipment main body 6 of one side of the fan 1104, in the process of cutting a workpiece, a worker can start the fan 1104 to work in advance to enable the fan 1104 to send smoke and dust generated in the cutting process into the adsorption box 1101, the dust removal net 1102 is installed inside the adsorption box 1101, the dust removal net 1102 is four hundred meshes, and the activated carbon filter screen 1103 is installed inside the adsorption box 1101 of one side of the dust removal net 1102;
the activated carbon filter screen 1103 and the dust removal screen 1102 can respectively perform peculiar smell adsorption and particle adsorption on the smoke, so that the elegant amount of the smoke and dust is reduced, and the working environment of a workshop is effectively maintained;
install PLC control panel 17 on the outer wall of equipment main part 6 one side, this PLC control panel 17's model can be FHR-211, the output of the inside singlechip of PLC control panel 17 respectively with the input electric connection of master cylinder 202, vice cylinder 206, fan 1104, first motor 13 and second motor 18.
When the embodiment of the application is used, firstly, a worker can place a plate-shaped workpiece on the top end of the plate bearing frame 3, or place a tubular workpiece between the lower bracket 203 and the upper bracket 204, then the worker controls the slave cylinder 206 and the master cylinder 202 to work through the PLC control panel 17, the master cylinder 202 pushes the upper bracket 204 to move downwards, the upper bracket 204 and the lower bracket 203 are used for limiting the upper surface and the lower surface of the tubular workpiece, the slave cylinder 206 limits the side surface of the tubular workpiece, so that the phenomenon of deviation of the workpiece is avoided, the laser cutting machine can meet the cutting requirements of different workpieces, the working application range of the laser cutting machine is improved, taking cutting the plate-shaped workpiece as an example, the worker operates the second motor 18 and the first motor 13 through the PLC control panel 17 to work, the second motor 18 drives the precision lead screw 19 to rotate, and the equipment main body 6 can horizontally move on the thread surface of the precision lead screw 19, the first motor 13 drives the first rotating shaft 14, the synchronous pulley assembly 15 and the caterpillar 16 to rotate in turn, the crawler belt 16 drives the sliding plate 9 and the laser cutting head 10 to move on the horizontal plane of the guide rail 8, thereby realizing the movement of the laser cutting head 10 on the X axis and the Y axis, meeting the processing requirements of workpieces at different positions, saving the work of manual operation of the cutting head by workers, improving the processing efficiency of the laser cutting machine to the workpieces, in the process of cutting the workpiece, a worker can start the fan 1104 in advance to work, so that the fan can send the smoke and dust generated in the cutting process into the adsorption box 1101, at the moment, the activated carbon filter screen 1103 and the dust removal screen 1102 in the adsorption box 1101 can respectively perform peculiar smell adsorption and particle adsorption on the smoke, thereby reducing the elegant amount of smoke and dust and reducing the influence of the smoke generated by cutting on the workshop environment and the staff.
Claims (8)
1. The utility model provides an integrative laser cutting machine of tube sheet with quick dust removal mechanism which characterized in that: comprises a bottom plate (1), pipe limiting mechanisms (2), a plate bearing frame (3), guide rails (8) and laser cutting heads (10), wherein the pipe limiting mechanisms (2) are installed on one side of the top end of the bottom plate (1), the plate bearing frame (3) is fixed on the top end of the bottom plate (1) on one side of the pipe limiting mechanisms (2), a fixing plate (4) is fixed on the outer wall on one side of the plate bearing frame (3), sliding assemblies (5) are installed on two sides of the top end of the bottom plate (1), an equipment main body (6) is installed on the top end of each sliding assembly (5), a back plate (7) is installed inside the equipment main body (6), the guide rails (8) are fixed on one side of the surface of the back plate (7), the guide rails (8) are provided with two groups, sliding plates (9) are installed on the surface of the guide rails (8), and the laser cutting heads (10) are installed on the surface of the sliding plates (9), be provided with dust removal mechanism main part (11) on the inner wall of equipment main part (6) one side, one side on backplate (7) surface is fixed with mount (12), and first motor (13) are installed to one side on mount (12) top, install PLC control panel (17) on the outer wall of equipment main part (6) one side, the output of PLC control panel (17) inside singlechip and the input electric connection of first motor (13).
2. The tube plate integrated laser cutting machine with the rapid dust removal mechanism according to claim 1, characterized in that: the pipe fitting limiting mechanism is characterized in that a right-angle frame (201), a main cylinder (202), a lower supporting seat (203), an upper supporting seat (204), an inclined plane mounting table (205) and an auxiliary cylinder (206) are sequentially arranged inside the pipe fitting limiting mechanism (2), the right-angle frame (201) is fixed on two sides of the top end of the bottom plate (1), and the main cylinder (202) is arranged on the top end of the right-angle frame (201).
3. The tube plate integrated laser cutting machine with the rapid dust removal mechanism according to claim 2, characterized in that: a lower bracket (203) is fixed at the top end of the bottom plate (1) on one side of the right-angle frame (201), an upper bracket (204) is arranged above the lower bracket (203), and the top end of the upper bracket (204) is fixedly connected with the bottom end of a piston rod of the main cylinder (202).
4. The tube plate integrated laser cutting machine with the rapid dust removal mechanism according to claim 2, characterized in that: inclined plane mount table (205) is installed on bottom plate (1) top of right angle frame (201) one side, just install vice cylinder (206) on the outer wall of inclined plane mount table (205) one side.
5. The tube plate integrated laser cutting machine with the rapid dust removal mechanism according to claim 1, characterized in that: install second motor (18) on the outer wall of fixed plate (4) one side, just accurate lead screw (19) are installed through the shaft coupling to the output of second motor (18), and the thread bush of accurate lead screw (19) surface one side and the inner wall fixed connection of equipment main part (6).
6. The tube plate integrated laser cutting machine with the rapid dust removal mechanism according to claim 1, characterized in that: the dust removal mechanism is characterized in that an adsorption box (1101), a dust removal net (1102), an activated carbon filter screen (1103) and a fan (1104) are sequentially arranged inside the dust removal mechanism main body (11), the fan (1104) is installed on the inner wall of one side of the equipment main body (6), and the adsorption box (1101) is installed on the outer wall of the equipment main body (6) on one side of the fan (1104).
7. The tube plate integrated laser cutting machine with the rapid dust removal mechanism according to claim 6, wherein: the inside of adsorption box (1101) is installed and is removed dust net (1102), and it is four hundred meshes to remove dust net (1102), just adsorption box (1101) internally mounted who removes dust net (1102) one side has activated carbon filter screen (1103).
8. The tube plate integrated laser cutting machine with the rapid dust removal mechanism according to claim 1, characterized in that: first pivot (14) are installed through the shaft coupling to the output of first motor (13), just hold-in range pulley subassembly (15) are installed to the bottom of first pivot (14), the surface winding of hold-in range pulley subassembly (15) has track (16), the back fixed connection of the one end of track (16) and slide (9).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121732086.9U CN215698935U (en) | 2021-07-28 | 2021-07-28 | Integrative laser cutting machine of tube sheet with quick dust removal mechanism |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202121732086.9U CN215698935U (en) | 2021-07-28 | 2021-07-28 | Integrative laser cutting machine of tube sheet with quick dust removal mechanism |
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| CN215698935U true CN215698935U (en) | 2022-02-01 |
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| CN202121732086.9U Active CN215698935U (en) | 2021-07-28 | 2021-07-28 | Integrative laser cutting machine of tube sheet with quick dust removal mechanism |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116748768A (en) * | 2023-06-05 | 2023-09-15 | 上海柴孚机器人有限公司 | Welding robot capable of changing welding mode according to workpiece shape |
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2021
- 2021-07-28 CN CN202121732086.9U patent/CN215698935U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116748768A (en) * | 2023-06-05 | 2023-09-15 | 上海柴孚机器人有限公司 | Welding robot capable of changing welding mode according to workpiece shape |
| CN116748768B (en) * | 2023-06-05 | 2024-01-23 | 上海柴孚机器人有限公司 | Welding robot capable of changing welding mode according to workpiece shape |
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