CN215697138U

CN215697138U - Full-automatic production equipment for metal gasket

Info

Publication number: CN215697138U
Application number: CN202121128716.1U
Authority: CN
Inventors: 徐治国; 王安娣; 许克琴
Original assignee: Yancheng Tenghong Metal Products Co ltd
Current assignee: Yancheng Tenghong Metal Products Co ltd
Priority date: 2021-05-25
Filing date: 2021-05-25
Publication date: 2022-02-01
Anticipated expiration: 2031-05-25

Abstract

The utility model discloses full-automatic production equipment for metal gaskets, which comprises a base and a gasket body, wherein pulleys are arranged at the lower ends of the base, which are close to four corners, and supports are arranged at the upper ends of the base, which are close to the left side and the right side. According to the utility model, the gasket body is inserted into the cylindrical barrel and is in contact with the circular cushion block in a propping manner, so that the pressure spring is matched with the clamping block to clamp and limit the gasket body, the gasket body is effectively limited and protected, the gasket body is prevented from being deformed during processing, the servo motor drives the moving block to horizontally move along the strip-shaped opening, and the moving block drives the gasket body in the cylindrical barrel to horizontally move, so that the processing position of the gasket body can be conveniently adjusted according to actual needs, the first hydraulic cylinder drives the punching plate to be matched with the hydraulic buffer to punch the gasket body in the cylindrical barrel, and the second hydraulic cylinder drives the cutter body and the sander body to respectively cut and polish the gasket body, thereby realizing the integrated processing of the gasket body.

Description

Full-automatic production equipment for metal gasket

Technical Field

The utility model relates to the technical field of metal gasket production, in particular to full-automatic metal gasket production equipment.

Background

The metal gasket body is refined from high-precision and high-hardness sheet materials, is usually used for adjustment and measurement of precision molds or precision hardware, or is used as a cushion block, is also called as a mold gasket or a precision clearance sheet, and has the characteristics of high precision, strong tension, good smoothness, toughness and difficult breakage. When current full-automatic production facility of metal gasket was in the in-service use, it lacked gasket body protective structure, produced deformation when adding man-hour easily, and be not convenient for adjust gasket body processing position according to actual need, and the full-automatic production facility of metal gasket is put forward now and is solved above-mentioned problem.

SUMMERY OF THE UTILITY MODEL

The utility model provides full-automatic production equipment for a metal gasket, which is used for solving the technical problems that the existing full-automatic production equipment for the metal gasket in the background art lacks a gasket body protection structure, is easy to deform during processing and is inconvenient to adjust the processing position of the gasket body according to actual needs when in actual use.

In order to achieve the purpose, the utility model adopts the following technical scheme:

full-automatic metal gasket production equipment, including base and gasket body, the lower extreme that the base is close to the four corners all is equipped with the pulley, the upper end that the base is close to the left and right sides all is equipped with the support, two the upper end fixedly connected with fixed station of support, be equipped with the fluting on the front end lateral wall of fixed station, be equipped with the cavity in the fluting bottom, be equipped with the bar opening on the top surface of cavity, the cavity is close to on the left bottom vertical running through and is equipped with the driving piece, be equipped with shifting mechanism in the cavity, the driving piece is connected with the transmission of shifting mechanism, shifting mechanism runs through the bar opening setting, shifting mechanism is located the outer one end of cavity and is equipped with fixture, the gasket body offsets the contact with fixture, be equipped with the processing agency on the grooved top surface.

Preferably, the driving part comprises a servo motor fixedly installed on the side wall of the left side support, a driving shaft of the servo motor is vertically arranged upwards, a connecting rod is fixedly connected to the upper end of the driving shaft of the servo motor, the upper end of the connecting rod vertically rotates to penetrate through the bottom of the cavity and is close to the left side, a first bevel gear is coaxially and fixedly connected to one end of the connecting rod, which is located in the cavity, and the first bevel gear is in transmission connection with the shifting mechanism.

Preferably, the shifting mechanism comprises a threaded rod which is horizontally and rotatably connected to the inner wall of the left side of the cavity, the right end of the threaded rod is rotatably connected with the inner wall of the right side of the cavity, a second bevel gear is coaxially and fixedly connected to the threaded rod, the first bevel gear is meshed with the second bevel gear, a moving block is sleeved on the threaded rod in a threaded manner, the upper end of the moving block penetrates through the strip-shaped opening, the clamping mechanism is arranged at the upper end of the moving block, a sliding groove is formed in the bottom of the cavity, a sliding block matched with the sliding groove is slidably connected to the sliding groove, and the upper end of the sliding block is fixedly connected with the lower end of the moving block.

Preferably, fixture includes the U type backing plate of fixed connection in movable block upper end, the upper end fixedly connected with hydraulic buffer that the U type backing plate is located central point and puts, the upper end fixedly connected with cylindricality section of thick bamboo of hydraulic buffer, the circular cushion of fixedly connected with on the bottom of cylindricality section of thick bamboo, be equipped with two openings on the annular inner wall of cylindricality section of thick bamboo, two fixedly connected with two pressure springs that are the symmetric distribution on the annular inner wall of cylindricality section of thick bamboo, two the equal fixedly connected with grip block of one end that pressure spring kept away from cylindricality section of thick bamboo annular inner wall, the gasket body is inserted and is located cylindricality section of thick bamboo and with the upper end offset contact of circular cushion, two the grip block contacts with the both ends lateral wall offset contact about the gasket body respectively.

Preferably, the circular cushion block and the clamping block are both made of rubber.

Preferably, the processing mechanism comprises a first U-shaped support plate and two linear guide rails which are fixedly connected to the top surface of the slot, the two linear guide rails are positioned on the right side of the first U-shaped support plate, the two linear guide rails are arranged towards the front side and the rear side, a first hydraulic cylinder is fixedly installed at the upper end of the horizontal section of the first U-shaped support plate, the lower end of a piston rod of the first hydraulic cylinder vertically penetrates through the first U-shaped support plate, the lower end of the piston rod of the first hydraulic cylinder is fixedly connected with a stamping plate, two linear guide rails are respectively provided with a movable block matched with the linear guide rails, the lower ends of the two movable blocks are respectively fixedly connected with a second U-shaped support plate, the upper ends of the horizontal sections of the two second U-shaped support plates are respectively fixedly installed with a second hydraulic cylinder, and the lower ends of the piston rods of the two second hydraulic cylinders vertically penetrate through the second U-shaped support plate, and the lower ends of the two piston rods of the second hydraulic cylinders are respectively and fixedly provided with a cutter body and a sander body.

The utility model has the beneficial effects that: through inserting the gasket body and locating in a cylindricality section of thick bamboo and with the contact of circular cushion counterbalance for the grip block of pressure spring cooperation rubber products carries out the centre gripping to the gasket body spacing, effectively carries out spacing protection to the gasket body, avoids the gasket body to produce deformation man-hour. The moving block is driven by the servo motor to horizontally move along the strip-shaped opening, and the moving block drives the gasket body in the cylindrical barrel to horizontally move, so that the machining position of the gasket body can be conveniently adjusted according to actual needs. The first hydraulic cylinder drives the stamping plate to match with the hydraulic buffer to stamp the gasket body in the cylindrical barrel, and the second hydraulic cylinder drives the cutter body and the sander body to respectively cut and polish the gasket body, so that the gasket body is integrally machined.

Drawings

FIG. 1 is a schematic structural diagram of a fully automatic metal gasket production apparatus according to the present invention;

FIG. 2 is a schematic perspective view of a fully automatic metal gasket manufacturing apparatus according to the present invention;

FIG. 3 is an enlarged view of a portion of FIG. 2 at A;

fig. 4 is a partially enlarged view of fig. 1 at B.

In the figure: the grinding machine comprises a base 1, a gasket body 2, a pulley 3, a support 4, a fixing table 5, a slot 6, a cavity 7, a strip-shaped opening 8, a servo motor 9, a connecting rod 10, a first bevel gear 11, a threaded rod 12, a second bevel gear 13, a movable block 14, a sliding chute 15, a sliding block 16, a U-shaped base plate 17, a hydraulic buffer 18, a cylindrical barrel 19, a circular base block 20, an opening 21, a pressure spring 22, a clamping block 23, a first U-shaped supporting plate 24, a linear guide rail 25, a first hydraulic cylinder 26, a punching plate 27, a movable block 28, a second U-shaped supporting plate 29, a second hydraulic cylinder 30, a cutter body 31 and a sander body 32.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

Referring to fig. 1-4, full automatic production equipment of metal gasket, including base 1 and gasket body 2, the lower extreme that base 1 is close to the four corners all is equipped with pulley 3, pulley 3 cooperates the removal of the whole equipment of 1 base of being convenient for, base 1 all is equipped with support 4 near the upper end of the left and right sides, the upper end fixedly connected with fixed station 5 of two support 4, be equipped with fluting 6 on the front end lateral wall of fixed station 5, be equipped with cavity 7 in 6 bottoms of fluting, be equipped with bar opening 8 on the top surface of cavity 7, cavity 7 is close to and vertically runs through on the left bottom and is equipped with the driving piece, the driving piece includes servo motor 9 of fixed mounting on the left side lateral wall of left side support 4, servo motor 9's model is: MSME-011G1, servo motor 9 is used for driving first bevel gear 11 on the connecting rod 10 to rotate, and servo motor 9's drive shaft sets up vertically upwards, and the upper end fixedly connected with connecting rod 10 of servo motor 9 drive shaft, the vertical rotation of the upper end of connecting rod 10 runs through the setting of cavity 7 near left bottom, and connecting rod 10 is located one of cavity 7 and serves coaxial fixedly connected with first bevel gear 11, and first bevel gear 11 is connected with the shifter transmission.

A shifting mechanism is arranged in the cavity 7, a driving piece is in transmission connection with the shifting mechanism, the shifting mechanism is arranged through the strip-shaped opening 8 and comprises a threaded rod 12 which is horizontally connected to the left inner wall of the cavity 7 in a rotating manner, the right end of the threaded rod 12 is in rotating connection with the right inner wall of the cavity 7, a second bevel gear 13 is coaxially and fixedly connected to the threaded rod 12, a first bevel gear 11 is meshed with the second bevel gear 13, the first bevel gear 11 rotates to drive the second bevel gear 13 meshed with the first bevel gear to rotate, the second bevel gear 13 drives the threaded rod 12 which is coaxially connected to rotate, so that the threaded rod 12 drives a moving block 14 which is in threaded sleeve connection to horizontally reciprocate along the strip-shaped opening 8 under the limiting action of a sliding chute 15 and a sliding block 16, the moving block 14 is in threaded sleeve connection with the threaded rod 12, the upper end of the moving block 14 is arranged through the strip-shaped opening 8, and a clamping mechanism is arranged at the upper end of the moving block 14, the bottom of the cavity 7 is provided with a sliding chute 15, the sliding chute 15 is connected with a sliding block 16 matched with the sliding chute 15 in a sliding manner, and the upper end of the sliding block 16 is fixedly connected with the lower end of the moving block 14.

The one end that the aversion mechanism is located outside the cavity 7 is equipped with fixture, and gasket body 2 offsets with fixture and contacts, fixture include U type backing plate 17 of fixed connection in movable block 14 upper end, and U type backing plate 17 can prevent that the metal debris that drops from going up a cylindricality section of thick bamboo 19 from carrying out the cavity 7 via bar opening 8 in, and U type backing plate 17 is located the upper end fixedly connected with hydraulic buffer 18 that central point put, and hydraulic buffer 18's model is: HYD7-100, the hydraulic buffer 18 can provide buffering when the first hydraulic cylinder 26 drives the stamping plate 27 to stamp the gasket body 2, the upper end of the hydraulic buffer 18 is fixedly connected with a cylindrical barrel 19, the bottom of the cylindrical barrel 19 is fixedly connected with a circular cushion block 20, the circular cushion block 20 is used for preventing the gasket body 2, the annular inner wall of the cylindrical barrel 19 is provided with two openings 21, the openings 21 at the two sides are convenient for cleaning processed metal scraps, the annular inner wall of the cylindrical barrel 19 is fixedly connected with two pressure springs 22 which are symmetrically distributed, the elastic performance of the pressure springs 22 enables the two clamping blocks 23 to clamp and limit the gasket body 2 on the circular cushion block 20, one ends of the two pressure springs 22 far away from the annular inner wall of the cylindrical barrel 19 are fixedly connected with the clamping blocks 23, the gasket body 2 is inserted in the cylindrical barrel 19 and is abutted against the upper end of the circular cushion block 20, two grip blocks 23 respectively with gasket body 2 about both ends lateral wall offset contact, circular cushion 20 and grip block 23 are rubber products, and rubber products's circular cushion 20 and grip block 23 can provide the protection to gasket body 2, avoid gasket body 2 to add man-hour and produce deformation.

Be equipped with the processing agency on the top surface of fluting 6, the processing agency includes first U type backup pad 24 and two linear guide 25 of fixed connection on 6 top surfaces of fluting, and linear guide 25's model is: HSR15A, linear guide 25 cooperation movable block 28 drives cutter body 31 and sander body 32 on two second U type backup pads 29 along fore-and-aft direction horizontal adjustment processing position, two linear guide 25 all are located the right side of first U type backup pad 24, first U type backup pad 24 is used for supporting fixed first pneumatic cylinder 26, both sides set up around two linear guide 25 all are towards, the upper end fixed mounting of first U type backup pad 24 horizontal segment has first pneumatic cylinder 26, first pneumatic cylinder 26's model is: HOB40 is 80, first pneumatic cylinder 26 drives punching press board 27 and carries out stamping process to gasket body 2 in the cylindricality section of thick bamboo 19, the vertical first U type backup pad 24 setting that runs through of lower extreme of first pneumatic cylinder 26 piston rod, the lower extreme fixedly connected with punching press board 27 of first pneumatic cylinder 26 piston rod, all be equipped with assorted movable block 28 with it on two linear guide 25, the equal fixedly connected with second U type backup pad 29 of lower extreme of two movable blocks 28, the equal fixed mounting in upper end of two second U type backup pads 29 horizontal segments has second pneumatic cylinder 30, second pneumatic cylinder 30's model is: HOB25 is 50, and second pneumatic cylinder 30 is used for driving cutter body 31 and sander body 32 and goes up and down, and the lower extreme of two second pneumatic cylinder 30 piston rods all vertically runs through second U type backup pad 29 and sets up, and the lower extreme of two second pneumatic cylinder 30 piston rods is fixed mounting respectively has cutter body 31 and sander body 32.

When the gasket is used, the gasket body 2 is manually inserted into the cylindrical barrel 19 and is in contact with the circular cushion block 20 of the rubber product, so that the pressure spring 22 drives the clamping blocks 23 of the two rubber products to clamp and limit the gasket body 2, the gasket body 2 is effectively limited and protected, the gasket body 2 is prevented from being deformed during machining, the servo motor 9 is started to drive the first bevel gear 11 on the connecting rod 10 to rotate, the first bevel gear 11 rotates to drive the second bevel gear 13 meshed with the first bevel gear to rotate, the second bevel gear 13 drives the threaded rod 12 coaxially connected to rotate, the threaded rod 12 rotates to drive the moving block 14 in threaded sleeve joint to horizontally move along the strip-shaped opening 8 under the limiting effect of the sliding groove 15 and the sliding block 16, the machining position of the gasket body 2 is conveniently adjusted according to actual needs until the moving block 14 drives the cylindrical barrel 19 to move to the position under the punching plate 27, the first hydraulic cylinder 26 on the first U-shaped supporting plate 24 is started to drive the stamping plate 27 to descend, the hydraulic buffer 18 between the cylindrical barrel 19 and the U-shaped base plate 17 is matched to stamp the gasket body 2 in the cylindrical barrel 19, then the servo motor 9 is started to drive the cylindrical barrel 19 to sequentially move to the positions right below the cutter body 31 and the sander body 32, the second hydraulic cylinder 30 on the second U-shaped supporting plate 29 is started to drive the cutter body 31 and the sander body 32 to cut and polish the gasket body 2, and integrated machining of the gasket body 2 is achieved.

Claims

1. Full-automatic production equipment for metal gaskets comprises a base (1) and a gasket body (2), wherein pulleys (3) are arranged at the lower ends, close to four corners, of the base (1), and is characterized in that supports (4) are arranged at the upper ends, close to the left and right sides, of the base (1), a fixed table (5) is fixedly connected to the upper ends of the two supports (4), a slot (6) is formed in the side wall of the front end of the fixed table (5), a cavity (7) is arranged in the bottom of the slot (6), a bar-shaped opening (8) is formed in the top surface of the cavity (7), a driving piece vertically penetrates through the bottom, close to the left side, of the cavity (7), a shifting mechanism is arranged in the cavity (7), the driving piece is in transmission connection with the shifting mechanism, the shifting mechanism penetrates through the bar-shaped opening (8), and a clamping mechanism is arranged at one end, located outside the cavity (7), of the shifting mechanism, the gasket body (2) is abutted to the clamping mechanism, and the top surface of the groove (6) is provided with a processing mechanism.

2. The full-automatic metal gasket production equipment according to claim 1, wherein the driving member comprises a servo motor (9) fixedly mounted on the side wall of the left end of the left support (4), the driving shaft of the servo motor (9) is vertically arranged upwards, a connecting rod (10) is fixedly connected to the upper end of the driving shaft of the servo motor (9), the upper end of the connecting rod (10) vertically rotates and penetrates through the bottom of the chamber (7) close to the left side, a first bevel gear (11) is coaxially and fixedly connected to one end of the connecting rod (10) located in the chamber (7), and the first bevel gear (11) is in transmission connection with a shifting mechanism.

3. The full-automatic metal gasket production equipment according to claim 2, wherein the displacement mechanism comprises a threaded rod (12) horizontally rotatably connected with the inner wall of the left side of the chamber (7), the right end of the threaded rod (12) is rotationally connected with the right inner wall of the chamber (7), a second bevel gear (13) is coaxially and fixedly connected to the threaded rod (12), the first bevel gear (11) is meshed with the second bevel gear (13), a moving block (14) is sleeved on the threaded rod (12) in a threaded manner, the upper end of the moving block (14) penetrates through the strip-shaped opening (8), the clamping mechanism is arranged at the upper end of the moving block (14), a sliding groove (15) is arranged at the bottom of the cavity (7), a sliding block (16) matched with the sliding groove (15) is connected in the sliding groove (15) in a sliding way, the upper end of the sliding block (16) is fixedly connected with the lower end of the moving block (14).

4. The full-automatic metal gasket production device according to claim 3, wherein the clamping mechanism comprises a U-shaped base plate (17) fixedly connected to the upper end of the moving block (14), the upper end of the U-shaped base plate (17) located at the central position is fixedly connected with a hydraulic buffer (18), the upper end of the hydraulic buffer (18) is fixedly connected with a cylindrical barrel (19), the bottom of the cylindrical barrel (19) is fixedly connected with a circular cushion block (20), the annular inner wall of the cylindrical barrel (19) is provided with two openings (21), the annular inner wall of the cylindrical barrel (19) is fixedly connected with two symmetrically distributed pressure springs (22), one ends of the two pressure springs (22) far away from the annular inner wall of the cylindrical barrel (19) are fixedly connected with clamping blocks (23), the gasket body (2) is inserted into the cylindrical barrel (19) and is abutted against the upper end of the circular cushion block (20), the two clamping blocks (23) are respectively abutted and contacted with the side walls of the left end and the right end of the gasket body (2).

5. The full-automatic metal gasket production equipment according to claim 4, wherein the circular cushion block (20) and the clamping block (23) are both made of rubber.

6. The full-automatic metal gasket production equipment according to claim 1, wherein the processing mechanism comprises a first U-shaped support plate (24) and two linear guide rails (25) which are fixedly connected to the top surface of the open groove (6), the two linear guide rails (25) are positioned on the right side of the first U-shaped support plate (24), the two linear guide rails (25) are arranged towards the front side and the rear side, a first hydraulic cylinder (26) is fixedly installed at the upper end of the horizontal section of the first U-shaped support plate (24), the lower end of the piston rod of the first hydraulic cylinder (26) vertically penetrates through the first U-shaped support plate (24), the lower end of the piston rod of the first hydraulic cylinder (26) is fixedly connected with a stamping plate (27), the two linear guide rails (25) are respectively provided with a movable block (28) matched with the first hydraulic cylinder, the lower ends of the two movable blocks (28) are respectively fixedly connected with a second U-shaped support plate (29), two equal fixed mounting in upper end of second U type backup pad (29) horizontal segment has second pneumatic cylinder (30), two the equal vertical second U type backup pad (29) setting that runs through of lower extreme of second pneumatic cylinder (30) piston rod, two the lower extreme of second pneumatic cylinder (30) piston rod is fixed mounting respectively has cutter body (31) and sander body (32).