CN215696352U

CN215696352U - Valve body cleaning basket and valve body cleaning device

Info

Publication number: CN215696352U
Application number: CN202121371108.3U
Authority: CN
Inventors: 余东霖; 唐迁; 龚加文
Original assignee: Changde Zhonglian Zhongke Hydraulic Co ltd; Zoomlion Heavy Industry Science and Technology Co Ltd
Current assignee: Changde Zhonglian Zhongke Hydraulic Co ltd; Zoomlion Heavy Industry Science and Technology Co Ltd
Priority date: 2021-06-18
Filing date: 2021-06-18
Publication date: 2022-02-01
Anticipated expiration: 2031-06-18

Abstract

The utility model relates to a valve body cleaning device and discloses a valve body cleaning basket. Including outer frame (1) and fixed establishment, fixed establishment includes a plurality of installation component (4), installation component (4) with outer frame (1) is connected and is constituted the basket, it can be right to be equipped with in the basket inner space adjusts divided space control mechanism (2), space control mechanism (2) with installation component (4) can be dismantled and be connected. The hydraulic valve body storage rack can conveniently store hydraulic valve bodies of various specifications, and has high universality; moreover, the buffer memory quantity of the on-site cleaning basket is greatly reduced, the space is saved, and the on-site management is convenient. In addition, the utility model also discloses a valve body cleaning device comprising the valve body cleaning basket.

Description

Valve body cleaning basket and valve body cleaning device

Technical Field

The utility model relates to a valve body cleaning device, in particular to a valve body cleaning basket. In addition, the utility model also relates to a valve body cleaning device comprising the valve body cleaning basket.

Background

The hydraulic valve is an automatic element operated by pressure oil, is controlled by the pressure oil of a distribution valve, is usually combined with an electromagnetic distribution valve for use, and can be used for remotely controlling the connection and disconnection of oil, gas and water pipeline systems of hydropower stations. It is commonly used for oil circuits of clamping, controlling, lubricating and the like.

In the manufacturing process of the hydraulic valve, before the assembly process of the hydraulic valve body, the hydraulic valve body needs to be installed in a special cleaning basket and then pushed into a through type ultrasonic cleaning machine for cleaning. Because the product kind is more, needs a large amount of washing baskets to hydraulic valve body has multiple specification size, consequently, also has different requirements to the interval size in the basket of the washing basket that holds hydraulic valve body.

Therefore, it is desirable to design a valve body cleaning basket that can adjust the internal spacing.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a valve body cleaning basket which has the advantages of simple structure and adjustable internal space and is suitable for various products.

In order to solve the technical problem, the utility model provides a valve body cleaning basket, which comprises an outer frame and a fixing mechanism, wherein the fixing mechanism comprises a plurality of mounting assemblies, the mounting assemblies are connected with the outer frame to form a basket body, a space adjusting mechanism capable of adjusting and separating the inner space of the basket body is arranged in the basket body, and the space adjusting mechanism is detachably connected with the mounting assemblies.

Preferably, the outer frame is of an integral welding structure, and the outer frame and the mounting assembly are integrally formed.

Preferably, the fixing mechanism further comprises a positioning assembly for connecting the space adjusting mechanism and the mounting assembly.

More preferably, the positioning component is a thumb bolt.

Specifically, the mounting assembly is provided with a plurality of positioning holes which can be matched with the positioning assembly.

Furthermore, a fixing hole is formed in the working surface of the space adjusting mechanism, which is in contact with the mounting assembly.

Preferably, the mounting assembly is a mounting plate.

Specifically, a plurality of hollow structures with a weight reduction effect are arranged on the mounting plate.

Preferably, the space adjusting mechanism is a movable rod.

In addition, the technical problem to be solved by the utility model is to provide a valve body cleaning device which has the functions of simple structure and adjustable internal space and can be suitable for various products.

The utility model also discloses a valve body cleaning device which comprises the valve body cleaning basket in any one of the technical schemes.

Through the technical scheme, the utility model has the following beneficial effects:

the basket body of the valve body cleaning basket is formed by the outer frame and the mounting assemblies, the space adjusting mechanism is arranged in the basket body, and the space adjusting mechanism is connected with the mounting assemblies to separate the space in the basket body, so that hydraulic valve bodies of various specifications can be conveniently stored, and the universality is high; moreover, the buffer memory quantity of the on-site cleaning basket is greatly reduced, the space is saved, and the on-site management is convenient.

In addition, the fixing mechanism of the valve body cleaning basket also comprises a positioning assembly, the mounting assembly is provided with a plurality of positioning holes, the positioning holes are used for connecting the positioning assembly and the space adjusting mechanism, and the space adjusting mechanism can divide the space in the basket into different subspaces according to the positioning holes at different positions, so that the valve body cleaning basket can be suitable for cleaning various valve bodies.

Additional features and advantages of the utility model will be set forth in the detailed description which follows.

Drawings

The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model and not to limit the utility model. In the drawings:

FIG. 1 is a schematic view of the overall construction of a valve body cleaning basket according to an embodiment of the present invention;

fig. 2 is a partially enlarged view of a portion a of fig. 1;

FIG. 3 is a schematic structural view of a valve body wash basket mounting assembly according to an embodiment of the present invention;

FIG. 4 is a schematic diagram of a practical use of the valve body cleaning basket according to the embodiment of the present invention.

Description of the reference numerals

1 outer frame 2 space adjusting mechanism

3 positioning assembly 4 mounting assembly

5 positioning hole 6 hollowed-out structure

Detailed Description

The following detailed description of the present invention is provided in conjunction with the accompanying drawings, and it is to be understood that the detailed description is provided for purposes of illustration and explanation and is not intended to limit the scope of the utility model.

In the description of the present invention, it should be noted that, unless otherwise explicitly stated or limited, the terms "provided", "mounted" and "connected" should be interpreted broadly, for example, the connection may be a direct connection, an indirect connection via an intermediate medium, a fixed connection, a detachable connection, or an integral connection; either directly or indirectly through intervening connectors, either internally or in cooperative relationship to each other. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

In the present invention, unless otherwise specified, the terms "upper", "inner", and the like, as used herein, are intended to indicate an orientation or positional relationship based on that shown in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed in a particular orientation, and be operated, and therefore should not be construed as limiting the present invention; the directional terminology of the present invention should be understood in conjunction with the actual installation state.

In the manufacturing process of the hydraulic valve, the hydraulic valve needs to be cleaned before assembly, and the valve body needs to be placed into a special cleaning basket and pushed into a through type ultrasonic cleaning machine for cleaning during cleaning. Due to the wide variety of products for the valve body, a large number of cleaning baskets are required.

Referring to fig. 1, the utility model provides a valve body cleaning basket, which comprises an outer frame 1 and a fixing mechanism, wherein the fixing mechanism comprises a plurality of mounting assemblies 4, the mounting assemblies 4 are connected with the outer frame 1 to form a basket body, a space adjusting mechanism 2 capable of adjusting and separating the inner space of the basket body is arranged in the basket body, and the space adjusting mechanism 2 is detachably connected with the mounting assemblies 4. The main body frame of the valve body cleaning basket is formed by an outer frame 1, then a mounting assembly 4 in a fixing mechanism is connected with the outer frame 1 to form the valve body cleaning basket, a detachable space adjusting mechanism 2 is mounted in the valve body cleaning basket, and the space adjusting mechanism 2 separates and adjusts the space in the valve body cleaning basket according to the size and the number of the valve bodies to be cleaned. The valve body of different sizes is adjusted to satisfy the needs of multiple product.

Specifically, the outer frame 1 may be an integral welded structure, and making the outer frame 1 into the integral welded structure may make the valve body cleaning basket more stable. It is understood that the outer frame 1 may be not only an integral welded structure, but also other forms, such as the outer frame 1 may be formed by assembling the mounting rods and the bolts together.

Further, the outer frame 1 and the mounting component 4 are integrally formed. The outer frame 1 and the mounting assembly 4 are manufactured into an integrated part, namely the valve body cleaning basket main body is manufactured into an integrated part, and the whole structure of the valve body cleaning basket is more stable. It should be noted that the outer frame 1 and the mounting assembly 4 may be independent working units, and the above-mentioned technical solution is only one preferred embodiment of the present invention. The connection mode of the mounting assembly 4 and the outer frame 1 can be welding or snap connection, etc.

In addition, in order to be able to mount the space adjusting mechanism 2 on the mounting assembly 4, the fixing mechanism is further provided with a positioning assembly 3, and the positioning assembly 3 is used for mounting the space adjusting mechanism 2 and the mounting assembly 4 together.

Secondly, a plurality of positioning holes 5 are arranged on the mounting component 4, and the positioning holes 5 can be matched with the positioning component 3. The positioning component 3 can connect and fix the space adjusting mechanism 2 and the mounting component 4 through the positioning holes 5, on the other hand, the positioning holes 5 are arranged at different positions on the mounting component 4, the mounting position of the space adjusting mechanism 2 is adjusted according to different sizes of the hydraulic valve bodies, and the space in the valve body cleaning basket is divided into storage spaces with different sizes to store the hydraulic valve bodies with various specifications.

Preferably, as a specific structure of the positioning member 3, the positioning member 3 may be a butterfly bolt. The butterfly bolt is specially designed for facilitating hand screwing operation, the butterfly design of the head part increases a transverse stress surface, so that the hand screwing is more efficient, and the butterfly bolt is mainly applied to equipment which needs insulation and frequent disassembly and maintenance in the display industry, white household appliances, brown household appliances, telecommunication and data communication, automobile industry and the like. The use of a thumb screw as the positioning component 3 of the present invention makes the operation simpler. It should be noted that, the butterfly bolt is used as the positioning component 3, which is only a preferred embodiment of the present invention, and the positioning component 3 may also be a bolt, a positioning pin or other fastening members that can be connected and fixed.

For better installation connection with the installation component 4, the space adjusting mechanism 2 is provided with a fixing hole on the working surface contacting with the installation component 4, and the fixing hole is used for matching with the positioning component 3 to achieve a stable installation mode. The positioning component 3 extends into the space adjusting mechanism 2 through the positioning hole 5 on the mounting component 4 and is connected with the fixing hole on the space adjusting mechanism, so that the mounting is more stable and effective.

As a preferred embodiment of the present invention, referring to fig. 3, the mounting assembly 4 is a mounting plate. The mounting plate is used for being connected with outer frame 1, constitutes the main part of valve body washing basket, is equipped with a plurality of locating holes 5 on the mounting plate and is used for installing space adjustment mechanism 2, and the quantity and the position of locating hole 5 set up according to actual use condition. As shown in fig. 1, the edge of the mounting plate is connected to the outer frame 1 by welding, or a fastener may be designed at the edge of the mounting plate to directly fasten the mounting assembly 4 to the outer frame 1. In addition, the number and shape of the mounting plates are not limited to those shown in fig. 1.

Next, referring to fig. 3, a plurality of hollow structures 6 with a weight reduction function are arranged on the mounting plate. Set up a plurality of hollow out construction 6 that are used for subtracting heavy for valve body washing basket on the mounting panel, hollow out construction 6's quantity, position and shape size can set up according to concrete in service behavior, and in addition, hollow out construction 6 still has the effect of washing the basket with discharge valve body such as impurity in the cleaning process.

As described above, the mounting assembly 4 may be not only a mounting plate but also a mounting rod, and the mounting rod is welded to the outer frame 1, for example, mounting holes are provided at both ends of the mounting rod and fixed to the outer frame 1 by bolts. A positioning hole 5 is provided on the mounting rod for mounting the space adjusting mechanism 2.

In a preferred embodiment of the present invention, the space adjusting mechanism 2 is a movable rod, and referring to fig. 1, the space adjusting mechanism 2 is preferably a movable rod, both ends of the movable rod are provided with fixing holes, and after the position of the movable rod is adjusted according to the size of the valve body to be cleaned, the movable rod is mounted on the mounting assembly 4 by using the positioning assembly 3. In addition, the arrangement mode of the movable rods can be array arrangement or insertion arrangement.

It should be noted that, the above technical solution is only a preferred embodiment of the present invention, the space adjusting mechanism 2 in the valve body cleaning basket of the present invention may be not only a movable rod, but also other forms such as a movable plate, for example, a movable plate is provided with a fixing hole at a contact position of the movable plate and the mounting assembly 4 for fixing the space adjusting mechanism 2 and the mounting assembly 4, and an opening may be provided on the movable plate for inserting the two movable plates at one position to form a cross-shaped structure.

The valve body cleaning basket of the present invention is described above through the specific embodiments, and it can be understood that the structural body and the size of the valve body cleaning basket of the present invention are not limited to the specific structural forms described in the above embodiments, and may be in other structural forms as well, as long as the outer frame 1, the mounting assembly 4 and the space adjusting mechanism 2 are matched together, so that the valve body cleaning basket of the present invention can conveniently store hydraulic valve bodies of various specifications, and has high general performance; moreover, the buffer memory quantity of the on-site cleaning basket is greatly reduced, the space is saved, and the on-site management is convenient.

Next, in order to better understand the technical solution of the present invention, preferred embodiments will be described below with reference to relatively comprehensive preferred technical features.

Referring to fig. 1 to 4, the present invention provides a valve body cleaning basket, which includes an outer frame 1, a space adjusting mechanism 2, a positioning assembly 3 and a mounting assembly 4, wherein the space adjusting mechanism 2 is preferably a movable rod, the positioning assembly 3 is a butterfly bolt, and the mounting assembly 4 is a mounting plate. As shown in fig. 1, the outer frame 1 is an integral welding structure, the edge of the mounting plate is welded with the outer frame 1, the mounting plate is provided with a positioning hole 5 for mounting and fixing the movable rod, the mounting plate is also provided with a hollow structure 6, and the hollow structure 6 has the function of reducing weight of the valve body cleaning basket and is beneficial to removing impurities and the like washed out of the valve body cleaning basket; the two ends of the movable rod are provided with fixing holes, and the butterfly bolt is connected with the mounting plate and the movable rod through the positioning hole 5 and the fixing hole arranged on the mounting plate. Referring to fig. 4, fig. 4 is a schematic structural diagram of a valve body in the optimal embodiment of the present invention, the number of the movable rods is set according to the actual situation of the valve body, the optimal embodiment of the present invention adopts a mode of cross arrangement of the movable rods, the position of the movable rods is adjusted after the size of the valve body is estimated and the arrangement mode is determined, the butterfly bolt is inserted into the positioning hole 5 on the side of the mounting plate opposite to the movable rods, then the butterfly bolt is inserted into the fixing holes at the two ends of the movable rods, the butterfly bolt is manually screwed, the space in the valve body cleaning basket is separated according to the actual situation, and the valve body is placed into each interval to be cleaned after the required movable rods are installed. The adjustable space adjusting mechanism 2 is arranged to separate the space in the valve body cleaning basket, and the space adjusting mechanism 2 is detachably connected with the mounting assembly 4, so that the adjustable space cleaning basket can be adjusted according to different types of valve bodies. The hydraulic valve body storage rack can conveniently store hydraulic valve bodies of various specifications, and has high universality; moreover, the buffer memory quantity of the on-site cleaning basket is greatly reduced, the space is saved, and the on-site management is convenient.

In addition, the utility model also relates to a valve body cleaning device, a valve body cleaning basket of the valve body cleaning device can conveniently store hydraulic valve bodies with various specifications, and the universality is high; moreover, the buffer memory quantity of the on-site cleaning basket is greatly reduced, the space is saved, and the on-site management is convenient.

In the description of the present invention, reference to the description of "one embodiment," "some embodiments," "a specific implementation," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In the present disclosure, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the present invention is not limited to the specific details of the above embodiments, and various simple modifications can be made to the technical solution of the present invention within the technical idea of the present invention, and these simple modifications are within the protective scope of the present invention.

It should be noted that the various features described in the above embodiments may be combined in any suitable manner without departing from the scope of the utility model. The utility model is not described in detail in order to avoid unnecessary repetition.

In addition, any combination of the various embodiments of the present invention is also possible, and the same should be considered as the disclosure of the present invention as long as it does not depart from the spirit of the present invention.

Claims

1. The utility model provides a valve body washs basket, its characterized in that includes outer frame (1) and fixed establishment, fixed establishment includes a plurality of installation component (4), installation component (4) with outer frame (1) is connected and is constituted the basket, it can be right to be equipped with in the basket the internal space of basket adjusts divided space adjustment mechanism (2), space adjustment mechanism (2) with installation component (4) can be dismantled and be connected.

2. The valve cleaning basket according to claim 1, wherein the outer frame (1) is a unitary welded structure, the outer frame (1) being a unitary piece with the mounting assembly (4).

3. Valve body cleaning basket according to claim 1, wherein said fixing means further comprise a positioning assembly (3) for connecting said space adjusting means (2) with said mounting assembly (4).

4. Valve body cleaning basket according to claim 3, characterized in that said positioning assembly (3) is a butterfly bolt.

5. Valve body cleaning basket according to claim 3 or 4, characterized in that said mounting assembly (4) is provided with a plurality of positioning holes (5) able to match said positioning assembly (3).

6. Valve body cleaning basket according to claim 5, characterized in that the space adjusting means (2) is provided with fixing holes on the working surface in contact with the mounting assembly (4).

7. Valve body cleaning basket according to any one of claims 1 to 4, wherein the mounting assembly (4) is a mounting plate.

8. Valve body cleaning basket according to claim 7, characterized in that said mounting plate is provided with a plurality of hollowed-out structures (6) with a weight-reducing effect.

9. Valve body cleaning basket according to any one of claims 1 to 4, characterized in that the space adjusting means (2) is a movable rod.

10. Valve body cleaning device, characterized in that it comprises a valve body cleaning basket according to any one of the preceding claims 1 to 9.