CN215695266U - Film covering device with transfer mechanism for metal surface treatment - Google Patents
Film covering device with transfer mechanism for metal surface treatment Download PDFInfo
- Publication number
- CN215695266U CN215695266U CN202120988840.9U CN202120988840U CN215695266U CN 215695266 U CN215695266 U CN 215695266U CN 202120988840 U CN202120988840 U CN 202120988840U CN 215695266 U CN215695266 U CN 215695266U
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- Prior art keywords
- fixed
- plate
- bottom plate
- cylinder
- surface treatment
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- 239000002184 metal Substances 0.000 title claims abstract description 24
- 238000004381 surface treatment Methods 0.000 title claims abstract description 19
- 230000007246 mechanism Effects 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 18
- 230000001360 synchronised effect Effects 0.000 claims abstract description 12
- 239000007888 film coating Substances 0.000 claims description 27
- 238000009501 film coating Methods 0.000 claims description 27
- 239000000919 ceramic Substances 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 11
- 238000005485 electric heating Methods 0.000 claims description 10
- 210000002489 tectorial membrane Anatomy 0.000 claims description 3
- 238000010073 coating (rubber) Methods 0.000 claims 2
- 230000007723 transport mechanism Effects 0.000 claims 1
- 239000012790 adhesive layer Substances 0.000 abstract description 6
- 238000001035 drying Methods 0.000 abstract description 5
- 238000010030 laminating Methods 0.000 abstract description 2
- 239000011248 coating agent Substances 0.000 description 13
- 238000000576 coating method Methods 0.000 description 13
- 239000003292 glue Substances 0.000 description 11
- 238000000034 method Methods 0.000 description 5
- 239000010410 layer Substances 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 239000003921 oil Substances 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 241000252254 Catostomidae Species 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 239000002156 adsorbate Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
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Abstract
The utility model discloses a film laminating device with a transfer mechanism for metal surface treatment, which comprises a bottom plate, a support frame, a material crawler belt and a hydraulic cylinder, wherein the support plate is fixed on one side of the top end of the bottom plate, the support frame is fixed on the outer wall of one side of the support plate, the support roller is rotatably arranged in the support frame, the material crawler belt is wound on one side of the surface of the support roller, a device main body is fixed on one side of the top end of the bottom plate, a vertical plate is fixed on the top end of the bottom plate on one side of the device main body, a synchronous belt pulley component is arranged on one side of the surface of the vertical plate, a stepping motor is arranged on one side of the back surface of the vertical plate, the output end of the stepping motor is provided with a rotating shaft through a coupler, and the rotating shaft is mutually connected with the synchronous belt pulley component. The utility model not only improves the operation efficiency of the device and the drying efficiency of the adhesive layer, but also saves the manual transferring work and reduces the operation intensity of workers.
Description
Technical Field
The utility model relates to the technical field of metal surface treatment, in particular to a film covering device with a transfer mechanism for metal surface treatment.
Background
The surface is inevitably oxidized in various heat treatment, machining, transportation and storage processes to generate an oxidation layer with uneven thickness, and meanwhile, the oxidation layer is easily polluted by various oils and adsorbs other impurities, oil stains and some adsorbates.
The existing film covering device for metal surface treatment on the market has various types and can basically meet the use requirements of people, but certain defects still exist, and the specific problems are as follows.
(1) The existing film coating device for metal surface treatment is generally difficult to continuously work in the using process, and the working efficiency is low;
(2) after the film coating operation of a metal plate is finished, the conventional film coating device for metal surface treatment generally needs workers to transport the plate, so that the operation is time-consuming and labor-consuming, and the operation intensity of the workers is increased;
(3) after the conventional film coating device for metal surface treatment is coated, the adhesive layer is not dried generally, so that the film coating period of the metal plate is longer.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a film coating device with a transfer mechanism for metal surface treatment, which aims to solve the problems that the device in the background art is difficult to continuously perform film coating operation, an adhesive layer is slow to dry and plates need to be manually transferred.
In order to achieve the purpose, the utility model provides the following technical scheme: a film covering device with a transfer mechanism for metal surface treatment comprises a bottom plate, a support frame, a material crawler belt and a hydraulic cylinder, wherein the support plate is fixed on one side of the top end of the bottom plate, the support frame is fixed on the outer wall of one side of the support plate, the support roller is rotatably arranged in the support frame, the material crawler belt is wound on one side of the surface of the support roller, a device main body is fixed on one side of the top end of the bottom plate, a vertical plate is fixed on the top end of the bottom plate on one side of the device main body, a synchronous belt pulley component is arranged on one side of the surface of the vertical plate, a stepping motor is arranged on one side of the back surface of the vertical plate, the output end of the stepping motor is provided with a rotating shaft through a coupler, the rotating shaft is connected with the synchronous belt pulley component, heating boxes are fixed on the outer walls of the two sides of the device main body, a fan is arranged on one side of the surface of each heating box, and a ceramic electric heating plate is arranged on one side in each heating box, one side on bottom plate top is provided with transports the structure, install control panel on the outer wall of device main part one side, the output of the inside singlechip of control panel respectively with the input electric connection of fan, step motor and ceramic electric heating board.
Preferably, the central point department of putting on device main part top installs the pneumatic cylinder, and the bottom mounting of pneumatic cylinder has fixed frame to rotate on the inner wall of fixed frame and install and cover the rubber roll, the inside one side of fixed frame is rotated and is installed the tectorial membrane roller.
Preferably, the two sides of the top of the device main body are both fixed with supporting plates, the outer wall of one side of each supporting plate is provided with a sliding block assembly, and one end of each sliding block assembly is fixedly connected with the outer wall of the fixing frame.
Preferably, the inside of the transfer structure is provided with a limiting frame, a main cylinder, a main rail, an auxiliary cylinder, a connecting frame, an auxiliary rail, a sliding table and a pneumatic sucker in sequence, the limiting frame is fixed on one side of the top end of the bottom plate, the main cylinder is installed on one side of the surface of the limiting frame, and the main rail is installed on the surface of the limiting frame on one side of the main cylinder.
Preferably, a connecting frame is slidably mounted on one side of the surface of the main rail, and an auxiliary cylinder is fixed at the top end of the connecting frame.
Preferably, one side on link surface is fixed with vice track, and one side slidable mounting on vice track surface has the sliding stand, the top of sliding stand and the bottom fixed connection of vice cylinder, pneumatic sucking disc is all installed to the both sides of sliding stand bottom.
Compared with the prior art, the utility model has the beneficial effects that: the film covering device with the transfer mechanism for metal surface treatment not only improves the operation efficiency of the device and the drying efficiency of the adhesive layer, but also saves the manual transfer work and reduces the operation intensity of workers;
(1) through the arrangement of the film coating roller, the supporting roller and the like, a worker places a metal plate to be coated on the material crawler belt, then the stepping motor is started to work through the control panel, so that the stepping motor sequentially drives the rotating shaft, the synchronous belt pulley assembly and the supporting roller to rotate, the supporting roller can drive the material crawler belt to run, and therefore the plate is conveyed to the position right below the film coating roller and the film coating roller, the film coating and film coating work is sequentially completed, the device can continuously perform film coating operation on the plate, and the operation efficiency of the device is improved;
(2) the hydraulic cylinder is started to work by arranging the fixing frame, the ceramic electric heating plate and the like, so that the fixing frame, the glue coating roller and the film coating roller are pushed to move downwards, the plate sequentially completes glue coating and film coating processes at the moment, the fan and the ceramic electric heating plate are started to work, so that air blown to a workpiece is in a high-temperature state, the fixing frame is lifted up, the material crawler is operated, the workpiece is sent out of the device main body while being dried, and the drying efficiency of an adhesive layer is improved;
(3) through being provided with pneumatic chuck and sliding stand etc, the slave cylinder promotes the sliding stand, pneumatic chuck is down to utilize pneumatic chuck to adsorb panel, panel is mentioned to the slave cylinder afterwards, and the master cylinder promotes the link and slides at the surface level of primary orbit, pushes away panel to one side workstation of preparing in advance until the master cylinder, thereby accomplishes the transportation work of panel, saves the work of artifical transportation, reduces staff's operation intensity.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a side view of the device body of the present invention;
FIG. 3 is a schematic side view of the glue roller of the present invention;
FIG. 4 is an enlarged schematic view of the transfer mechanism of the present invention;
in the figure: 1. a base plate; 2. a support plate; 3. a support frame; 4. a device main body; 5. a vertical plate; 6. a synchronous pulley assembly; 7. a support roller; 8. a material crawler belt; 9. a heating box; 10. a hydraulic cylinder; 11. a fan; 12. a transport structure; 1201. a limiting frame; 1202. a master cylinder; 1203. a main track; 1204. a secondary cylinder; 1205. a connecting frame; 1206. a secondary track; 1207. a sliding table; 1208. a pneumatic suction cup; 13. a stepping motor; 14. a rotating shaft; 15. a ceramic electrical heating plate; 16. a support plate; 17. a slider assembly; 18. a fixing frame; 19. coating a rubber roller; 20. a film laminating roller; 21. a control panel.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, an embodiment of the present invention is shown: a film covering device with a transfer mechanism for metal surface treatment comprises a bottom plate 1, a support plate 2, a support frame 3, a material crawler belt 8 and a hydraulic cylinder 10, wherein the support plate 2 is fixed on one side of the top end of the bottom plate 1, the support frame 3 is fixed on the outer wall of one side of the support plate 2, a support roller 7 is rotatably arranged inside the support frame 3, the material crawler belt 8 is wound on one side of the surface of the support roller 7, a device main body 4 is fixed on one side of the top end of the bottom plate 1, a vertical plate 5 is fixed on the top end of the bottom plate 1 on one side of the device main body 4, a synchronous belt pulley assembly 6 is arranged on one side of the surface of the vertical plate 5, a stepping motor 13 is arranged on one side of the back surface of the vertical plate 5, the model of the stepping motor 13 can be RS-385SH, a rotating shaft 14 is arranged at the output end of the stepping motor 13 through a coupler, the rotating shaft 14 is mutually connected with the synchronous belt pulley assembly 6, heating boxes 9 are fixed on the outer walls of two sides of the device main body 4, a fan 11 is arranged on one side of the surface of the heating box 9, the model of the fan 11 can be 150FZY4-D, and a ceramic electric heating plate 15 is arranged on one side of the interior of the heating box 9;
a worker places a metal plate to be coated on the material crawler belt 8, and then turns on the stepping motor 13 through the control panel 21 to work, so that the stepping motor drives the rotating shaft 14, the synchronous belt pulley assembly 6 and the supporting roller 7 to rotate in sequence, and the supporting roller 7 can drive the material crawler belt 8 to run, so that the plate is sent to the position right below the glue coating roller 19 and the film coating roller 20, and the glue coating and film coating work is completed in sequence;
a hydraulic cylinder 10 is installed at the center of the top end of the device main body 4, a fixing frame 18 is fixed at the bottom end of the hydraulic cylinder 10, a rubber covered roller 19 is rotatably installed on the inner wall of the fixing frame 18, a film covered roller 20 is rotatably installed on one side inside the fixing frame 18, supporting plates 16 are fixed on two sides of the top of the device main body 4, a sliding block assembly 17 is installed on the outer wall of one side of each supporting plate 16, and one end of each sliding block assembly 17 is fixedly connected with the outer wall of the fixing frame 18;
the hydraulic cylinder 10 is started to work, the fixed frame 18, the glue coating roller 19 and the film coating roller 20 are pushed to move downwards, at the moment, the plate sequentially completes glue coating and film coating processes, the fan 11 and the ceramic electric heating plate 15 are started to work, so that air blown to a workpiece is in a high-temperature state, the fixed frame 18 is lifted, the material crawler 8 runs, the workpiece is sent out of the device main body 4 while being dried, and the drying efficiency of an adhesive layer is improved;
a transfer structure 12 is arranged on one side of the top end of the bottom plate 1;
a limiting frame 1201, a main cylinder 1202, a main rail 1203, an auxiliary cylinder 1204, a connecting frame 1205, an auxiliary rail 1206, a sliding table 1207 and a pneumatic sucker 1208 are sequentially arranged in the transfer structure 12, the limiting frame 1201 is fixed on one side of the top end of the bottom plate 1, the main cylinder 1202 is installed on one side of the surface of the limiting frame 1201, the type of the main cylinder 1202 can be SC50X20, the main rail 1203 is installed on the surface of the limiting frame 1201 on one side of the main cylinder 1202, the connecting frame 1205 is installed on one side of the surface of the main rail 1203 in a sliding mode, the auxiliary cylinder 1204 is fixed on the top end of the connecting frame 1205, and the type of the auxiliary cylinder 1204 can be SC50X 15;
a secondary rail 1206 is fixed on one side of the surface of the connecting frame 1205, a sliding table 1207 is slidably mounted on one side of the surface of the secondary rail 1206, the top end of the sliding table 1207 is fixedly connected with the bottom end of the secondary cylinder 1204, and pneumatic suckers 1208 are mounted on two sides of the bottom end of the sliding table 1207;
the auxiliary air cylinder 1204 pushes the sliding table 1207 and the pneumatic suction cups 1208 to move downwards, so that the pneumatic suction cups 1208 are used for sucking the plate, then the auxiliary air cylinder 1204 lifts the plate, the main air cylinder 1202 pushes the connecting frame 1205 to horizontally slide on the surface of the main rail 1203 until the main air cylinder 1202 pushes the plate to a workbench prepared in advance on one side, so that the plate is transferred, and the manual transferring work is omitted;
the outer wall of one side of the device main body 4 is provided with a control panel 21, the type of the control panel 21 can be FHR-211, and the output end of a singlechip in the control panel 21 is electrically connected with the input ends of the fan 11, the stepping motor 13 and the ceramic electric heating plate 15 respectively.
The working principle is as follows: when the device is used, firstly, a worker places a metal plate to be coated on the material crawler 8, then the stepping motor 13 is started to work through the control panel 21, the rotating shaft 14, the synchronous belt pulley assembly 6 and the supporting roller 7 are sequentially driven to rotate, the supporting roller 7 can drive the material crawler 8 to run, so that the plate is sent to the position right below the glue coating roller 19 and the coating roller 20, glue coating and film coating work are sequentially completed, the device can continuously perform film coating operation on the plate, the working efficiency of the device is improved, the hydraulic cylinder 10 is started to work through the control panel 21, the hydraulic cylinder pushes the fixing frame 18, the glue coating roller 19 and the coating roller 20 to descend, the plate sequentially completes glue coating and film coating processes, the fan 11 and the ceramic electric heating plate 15 work, air blown to a workpiece is in a high-temperature state, then the fixing frame 18 is lifted, and the material crawler 8 runs, make the dry limit in work piece limit send out the outside of device main part 4, promote the drying efficiency on viscose layer, panel after the tectorial membrane is sent to pneumatic chuck 1208 under when, vice cylinder 1204 promotes sliding stand 1207, pneumatic chuck 1208 is down, thereby utilize pneumatic chuck 1208 to adsorb panel, vice cylinder 1204 mentions panel afterwards, main cylinder 1202 promotes the surface level of link 1205 at main track 1203 and slides, push away panel to the workstation that one side prepared in advance until main cylinder 1202, thereby accomplish the transportation work of panel, save the work of artifical transportation, reduce staff's operation intensity.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (6)
1. The utility model provides a tectorial membrane device for metal surface treatment with transport mechanism, includes bottom plate (1), extension board (2), carriage (3), material track (8) and pneumatic cylinder (10), its characterized in that: the device is characterized in that a support plate (2) is fixed on one side of the top end of a bottom plate (1), a support frame (3) is fixed on the outer wall of one side of the support plate (2), a support roller (7) is installed inside the support frame (3) in a rotating mode, a material crawler belt (8) is wound on one side of the surface of the support roller (7), a device main body (4) is fixed on one side of the top end of the bottom plate (1), a vertical plate (5) is fixed on the top end of the bottom plate (1) on one side of the device main body (4), a synchronous belt pulley component (6) is installed on one side of the surface of the vertical plate (5), a stepping motor (13) is installed on one side of the back face of the vertical plate (5), a rotating shaft (14) is installed at the output end of the stepping motor (13) through a coupler, the rotating shaft (14) is connected with the synchronous belt pulley component (6), and heating boxes (9) are fixed on the outer walls of two sides of the device main body (4), and install fan (11) on one side on heating case (9) surface, heat case (9) inside one side and install ceramic electric heating board (15), one side on bottom plate (1) top is provided with transport structure (12), install control panel (21) on the outer wall of device main part (4) one side, the output of the inside singlechip of control panel (21) respectively with the input electric connection of fan (11), step motor (13) and ceramic electric heating board (15).
2. The film coating device with the transfer mechanism for metal surface treatment according to claim 1, wherein: the device is characterized in that the hydraulic cylinder (10) is installed at the center position of the top end of the device main body (4), the bottom end of the hydraulic cylinder (10) is fixed with the fixing frame (18), the rubber coating roller (19) is installed on the inner wall of the fixing frame (18) in a rotating mode, and the rubber coating roller (20) is installed on one side of the inside of the fixing frame (18) in a rotating mode.
3. The film coating device with the transfer mechanism for metal surface treatment according to claim 1, wherein: the device is characterized in that supporting plates (16) are fixed on two sides of the top of the device main body (4), a sliding block assembly (17) is installed on the outer wall of one side of each supporting plate (16), and one end of each sliding block assembly (17) is fixedly connected with the outer wall of the fixed frame (18).
4. The film coating device with the transfer mechanism for metal surface treatment according to claim 1, wherein: the inside of transport structure (12) has set gradually spacing (1201), master cylinder (1202), main track (1203), vice cylinder (1204), link (1205), vice track (1206), sliding stand (1207) and pneumatic chuck (1208), one side on bottom plate (1) top is fixed with spacing (1201), and installs master cylinder (1202) on one side on spacing (1201) surface to spacing (1201) surface mounting on one side of master cylinder (1202) has main track (1203).
5. The film coating device with the transfer mechanism for metal surface treatment according to claim 4, wherein: a connecting frame (1205) is slidably mounted on one side of the surface of the main rail (1203), and an auxiliary cylinder (1204) is fixed at the top end of the connecting frame (1205).
6. The film coating device with the transfer mechanism for metal surface treatment according to claim 5, wherein: one side on link (1205) surface is fixed with vice track (1206), and one side slidable mounting on vice track (1206) surface has sliding table (1207), the top of sliding table (1207) and the bottom fixed connection of vice cylinder (1204), pneumatic sucking disc (1208) are all installed to the both sides of sliding table (1207) bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120988840.9U CN215695266U (en) | 2021-05-10 | 2021-05-10 | Film covering device with transfer mechanism for metal surface treatment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120988840.9U CN215695266U (en) | 2021-05-10 | 2021-05-10 | Film covering device with transfer mechanism for metal surface treatment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215695266U true CN215695266U (en) | 2022-02-01 |
Family
ID=80030988
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120988840.9U Expired - Fee Related CN215695266U (en) | 2021-05-10 | 2021-05-10 | Film covering device with transfer mechanism for metal surface treatment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215695266U (en) |
-
2021
- 2021-05-10 CN CN202120988840.9U patent/CN215695266U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220201 |