CN215682468U - Automobile production transparentization display system - Google Patents

Automobile production transparentization display system Download PDF

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Publication number
CN215682468U
CN215682468U CN202122004629.1U CN202122004629U CN215682468U CN 215682468 U CN215682468 U CN 215682468U CN 202122004629 U CN202122004629 U CN 202122004629U CN 215682468 U CN215682468 U CN 215682468U
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China
Prior art keywords
plc controller
production
line camera
display system
station
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CN202122004629.1U
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Inventor
王春喜
周军
胡晓峰
汤耀文
江克洪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Geely Automobile Group Co ltd
Zhejiang Geely Holding Group Co Ltd
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Geely Automobile Group Co ltd
Zhejiang Geely Holding Group Co Ltd
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Abstract

The utility model provides a transparent display system for automobile production, and belongs to the technical field of automobile production. The technical problem that an existing automobile order monitoring system is high in maintenance cost is solved. This transparent display system of automobile production including be used for shooing the video production line camera of vehicle production process, with produce the line camera electricity and be used for the storage to produce the video storage device that the line camera was shot and with storage device communication connection's high in the clouds server, the high in the clouds server can be interactive with the customer end and with video synchronization transmission to customer end, display system still including the first PLC controller that is used for controlling station production facility operation, produce the line camera can with correspond station production facility first PLC controller electricity is connected, when the vehicle should produce the station that the line camera corresponds and begin and end the operation time first PLC controller can control and should produce the line camera and open and close. This automobile production transparence display system does benefit to and reduces the maintenance cost.

Description

Automobile production transparentization display system
Technical Field
The utility model belongs to the technical field of automobile production, and relates to a transparent display system for automobile production.
Background
In order to shorten the distance between the automobile and a client, some automobile manufacturers develop 'transparent factory' online visit along with the development of the mobile internet, and truly show the production flow and the manufacturing process of the automobile to net friends at zero distance, thereby indirectly promoting the sale of the automobile. But as the ordinary customer more pays attention to the state of the order, the anxious state of waiting for the car is well relieved, and the production and manufacturing process of the order is more likely to be seen, like personally tracking the production of the order, and the quality of the order is more relieved.
Therefore, chinese patent application publication No. CN105100239A discloses a method and system for monitoring vehicle orders, which includes: the system comprises a client and a cloud server, wherein the client is used for sending a query request of a vehicle order to the cloud server, the query request comprises an order number, and the current production state of the vehicle and the position information of the logistics vehicle fed back by the cloud server are received; the cloud server is used for inquiring the progress of the vehicle in the vehicle order according to the order number, acquiring the current production state of the vehicle when the vehicle is in a production stage, feeding back the current production state of the vehicle to the client, acquiring the position information of the logistics vehicle for transporting the vehicle when the vehicle is in a transportation stage, and feeding back the position information of the logistics vehicle to the client.
The monitoring system is convenient for a customer to track the state of the order, however, the monitoring camera is always in a normally open state when recording the production process of the vehicle, so that the monitoring camera records and stores a large amount of irrelevant data, and the video file is required to be edited and operated when being called, and the maintenance cost is high.
Disclosure of Invention
Aiming at the problems in the prior art, the utility model provides a transparent display system for automobile production, and the technical problems to be solved by the utility model are as follows: the maintenance cost of the platform is reduced while the car purchasing experience of the customer is improved.
The purpose of the utility model can be realized by the following technical scheme:
the utility model provides a transparent display system of automobile production, including be used for shooing the video production line camera of vehicle production process, with produce the line camera electricity and be used for the storage to produce the video storage device that the line camera was shot and with storage device communication connection's high in the clouds server, the high in the clouds server can be interactive with the customer end and with video synchronous transmission to customer end, display system still including the first PLC controller that is used for controlling station production facility operation, produce the line camera can with correspond station production facility first PLC controller electricity is connected, when the vehicle is at this station that produces the line camera and corresponds begin and end the operation first PLC controller can control this production line camera and open and close.
The production line camera can record video images of a vehicle production process on a station, the storage device mainly comprises a hard disk device and a cloud server, the hard disk device can directly store video files generated by the production line camera, and the cloud server can synchronize and store the sorted video files and transmit the corresponding video files according to information requirements of the client. The first PLC controller for controlling the station production equipment is electrically connected with the production line camera corresponding to the station, so that the first PLC controller can control the production line camera to start and stop while controlling the production equipment to start and stop, the production line camera can start to generate a video file only when a vehicle starts processing operation, the video file is also stopped after the vehicle is processed, the occupation amount of the storage device can be saved, the video file is free from clipping, and the maintenance cost is reduced.
In the above transparent display system for automobile production, the display system further includes a video server capable of binding the video file in the storage device with the vehicle information, and the video server is in communication connection with the cloud server and the storage device respectively. Therefore, the video files in the storage device are transmitted to the cloud server, and the vehicle information and the video files are bound through the video server, so that the client can accurately retrieve the corresponding video files.
In foretell automobile production transparence display system, it includes welding district camera, application district camera, assembly district camera and quality detection area camera to produce the line camera. The production line camera can record video images of welding, coating and final assembly processes and quality detection processes, so that customers can observe the production state of orders more comprehensively and accurately, and user experience is improved.
In foretell automobile production transparence display system, display system still includes the monitoring sensor that can detect the tool equipment position in the manual operation station and can control the second PLC controller of this station production line camera switching, the second PLC controller is connected with the monitoring sensor electricity, and after tool equipment removed monitoring sensor transferable signal extremely the second PLC controller makes this second PLC controller control correspond it opens to produce the line camera, when tool equipment resets the back but monitoring sensor transferable signal extremely the second PLC controller makes the second PLC controller control correspond produce the line camera and close. For the manual operation station, the second PLC can not directly capture the video shooting start and stop time of the station through a starting signal, so that whether a worker takes up a tool to judge the start and end time of acquisition work is detected by adding a monitoring sensor, and the effect of saving the capacity of the storage device is achieved without reducing the maintenance cost.
In the transparent display system for automobile production, the first PLC controller and the second PLC controller are in communication connection with the video server, and the first PLC controller and the second PLC controller can read and record label information of a vehicle when the vehicle enters a corresponding station and send information data and processing time data to the video server through the Internet of things. Therefore, when the vehicle is processed, the tag information including the VIN code and the processing time data can be collected to the video server for binding along with the generation of the video, and the timeliness of the data is guaranteed.
In the transparent display system for automobile production, the display system further comprises an RFID tag reading device for reading tag information of a vehicle, and the RFID tag reading device is electrically connected with the first PLC controller or the second PLC controller. The RFID tag reading device can directly collect tag information of the vehicle, so that accurate information collection and transmission are realized.
In the transparent display system for automobile production, the display system further comprises an NTP server for synchronizing clocks of the servers at each station, and the first PLC controller and the second PLC controller are both in communication connection with the NTP server. The specific processing start-stop time of the client vehicle at each station and the vehicle order information need to be accurately collected, and the NTP server is arranged to ensure that the clock of each station is synchronous with the NTP server, so that the video binding information is accurately bound.
Compared with the prior art, the utility model has the following advantages:
this transparent display system of car production is connected with the production line camera electricity that corresponds the station through the first PLC controller that sets up control station production facility, make first PLC controller can control production line camera and open and stop when control production facility opens and stops, only produce the line camera when the vehicle begins the machining operation like this and just can begin to generate the video file, and also stop video generation simultaneously after the processing is accomplished, can practice thrift storage device's the volume of occuping, video file exempts from to clip simultaneously, reduce the maintenance cost when promoting the customer and buying the car experience.
Drawings
Fig. 1 is a schematic diagram of the module arrangement in the present embodiment.
In the figure, 1, a production line camera; 11. a welding area camera; 12. a coating area camera; 13. a camera in the final assembly area; 14. a mass detection zone camera;
2. a storage device; 3. a cloud server; 4. a first PLC controller; 5. a video server; 6. an NTP server; 7. monitoring a sensor; 8. a second PLC controller; 9. an RFID tag reading device.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1, the transparent display system for automobile production includes a production line camera 1 for recording images in the production process of a vehicle, a storage device 2 for storing video files, and a cloud server 3 for synchronizing the checked video files and interacting with clients, the production line camera 1 is electrically connected with the storage device 2, the cloud server 3 can be connected with the storage device 2 through wired or wireless communication, the display system further includes a first PLC controller 4 for controlling the operation of station production equipment, the production line camera 1 can be electrically connected with a first PLC controller 4 corresponding to the station production equipment, and the first PLC controller 4 can control the production line camera 1 to open and close when the vehicle starts and ends the operation at a station corresponding to the production line camera 1. The production line camera 1 can record video images of a vehicle production process on a station, specifically, the production line camera 1 comprises a welding area camera 11, a coating area camera 12, a final assembly area camera 13 and a quality detection area camera 14, so that the production line camera 1 can record video images of welding, coating, final assembly processes and quality detection flows, a customer can observe a production state of an order more comprehensively and accurately, and user experience is improved. The storage device 2 is mainly a hard disk device and can directly store video files generated by the production line camera 1, and the cloud server 3 can synchronize and store the checked video files and transmit the corresponding video files according to the information requirements of the client. First PLC controller 4 through setting up control station production facility is connected with the line camera 1 electricity of producing that corresponds the station, make first PLC controller 4 can control when control production facility opens and stops to produce line camera 1 and open and stop, only produce line camera 1 and just can begin to generate video file when the vehicle begins the processing operation like this, and also suspend video generation simultaneously after the processing is accomplished, can practice thrift storage device 2 occupy the volume, video file exempts from to clip simultaneously, reduce the maintenance cost. Specifically, the first PLC controller 4 has a plurality of interface variables including a signal processing variable, a PTN variable, a VIN variable, a shooting start time variable, and a shooting end time variable, and stores vehicle information to the PTN variable and then to the VIN variable when starting work, and respectively stores system time to the shooting start time variable and the shooting end time variable when starting and ending work, and sets the signal processing variable after finishing work at the entire work station to start acquiring and reading interface data, and finally clears the interface data. The display system further comprises an auditing platform and a video server 5 capable of binding the video file and the vehicle information, and the video server 5 is in communication connection with the cloud server 3 and the storage device 2 respectively. The video server 5 may be, for example, a haikang video platform, and the like, so that the video file in the storage device 2 is synchronized to the cloud server 3, and the acquired vehicle information is bound with the video file through the video server 5, so that the client can accurately retrieve the corresponding video file, and the video file bound by the video server 5 needs to be confirmed by the auditing platform and then transmitted to the cloud server 3.
As shown in fig. 1, the display system further includes a monitoring sensor 7 capable of detecting the position of the tooling equipment in the manual operation station and a second PLC controller 8 capable of controlling the opening and closing of the production line camera 1 on the station, the second PLC controller 8 is electrically connected with the monitoring sensor 7, when the tooling equipment moves, the monitoring sensor 7 can transmit signals to the second PLC controller 8 and enable the production line camera 1 corresponding to the control of the second PLC controller 8 to be opened, and when the tooling equipment resets, the monitoring sensor 7 can transmit signals to the second PLC controller 8 and enable the second PLC controller 8 to control the corresponding production line camera 1 to be closed. For the manual operation station, the second PLC can not directly capture the video shooting start and stop time of the station through the starting signal, so that whether a worker takes up the tool to judge the start and end time of the acquisition work is detected by adding the monitoring sensor 7, and the effect of saving the capacity of the storage device 2 is achieved without reducing the maintenance cost. First PLC controller 4 and second PLC controller 8 all with video server 5 communication connection, first PLC controller 4 and second PLC controller 8 can read and record the label information of vehicle and send information data and processing time data to video server 5 through the thing networking when the vehicle gets into corresponding station. Therefore, when the vehicle is processed, the tag information including the VIN code and the processing time data can be bound in the video server 5 along with the generation of the video, and the timeliness of the data is guaranteed. The display system further comprises an RFID tag reading device 9 for reading the tag information of the vehicle, and the RFID tag reading device 9 is electrically connected with the first PLC controller 4 or the second PLC controller 8. The RFID tag reading device 9 may be a commercially available device capable of reading an RFID tag, and for a PLC controller of a part of production equipment, the RFID tag reading device 9 may directly collect tag information of a vehicle, thereby implementing accurate information collection and transmission. The display system further comprises an NTP server 6 used for synchronizing the clocks of the servers at all the stations, and the NTP server 6 is in communication connection with the first PLC controller 4 or the second PLC controller 8. The specific processing start-stop time of the client vehicle at each station and the vehicle order information need to be accurately collected, and the NTP server 6 is arranged to ensure that the clock of each station is synchronous with the NTP server 6, so that the video binding information is accurately bound.
The specific embodiments described herein are merely illustrative of the spirit of the utility model. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the utility model as defined in the appended claims.

Claims (7)

1. A transparent display system for automobile production comprises a production line camera (1) for shooting videos in the automobile production process, a storage device (2) which is electrically connected with the production line camera (1) and used for storing the videos shot by the production line camera (1), and a cloud server (3) which is in communication connection with the storage device (2), the cloud server (3) can interact with the client and synchronously transmit the video to the client, it is characterized in that the display system also comprises a first PLC controller (4) used for controlling the operation of the station production equipment, the production line camera (1) can be electrically connected with the first PLC (4) of the corresponding station production equipment, when the vehicle starts and finishes operation at a station corresponding to the production line camera (1), the first PLC controller (4) can control the production line camera (1) to be opened and closed.
2. The automobile production transparent display system according to claim 1, further comprising a video server (5) capable of binding the video file in the storage device (2) and the vehicle information, wherein the video server (5) is in communication connection with the cloud server (3) and the storage device (2), respectively.
3. The automotive production transparentization display system according to claim 1 or 2, wherein the production line camera (1) comprises a welding area camera (11), a coating area camera (12), a general assembly area camera (13) and a quality detection area camera (14).
4. The automobile production transparent display system according to claim 2, wherein the display system further comprises a monitoring sensor (7) capable of detecting the position of the tooling equipment in the manual operation station and a second PLC controller (8) electrically connected with the production line camera (1) in the station, the second PLC controller (8) is electrically connected with the monitoring sensor (7), when the tooling equipment moves, the monitoring sensor (7) can transmit signals to the second PLC controller (8) and enable the second PLC controller (8) to control the corresponding production line camera (1) to be opened, and when the tooling equipment resets, the monitoring sensor (7) can transmit signals to the second PLC controller (8) and enable the second PLC controller (8) to control the corresponding production line camera (1) to be closed.
5. The automobile production transparent display system as claimed in claim 4, wherein the first PLC controller (4) and the second PLC controller (8) are both in communication connection with the video server (5), and the first PLC controller (4) and the second PLC controller (8) can read and record tag information of a vehicle when the vehicle enters a corresponding station and send information data and processing time data to the video server (5) through the Internet of things.
6. The automotive production transparentization display system according to claim 5, further comprising an RFID tag reading device (9) for reading vehicle tag information, wherein the RFID tag reading device (9) is electrically connected with the first PLC controller (4) or the second PLC controller (8).
7. The automotive production transparentization display system according to claim 4, further comprising an NTP server (6) for synchronizing the clocks of the station servers, wherein the first PLC controller (4) and the second PLC controller (8) are in communication connection with the NTP server (6).
CN202122004629.1U 2021-08-24 2021-08-24 Automobile production transparentization display system Active CN215682468U (en)

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Application Number Priority Date Filing Date Title
CN202122004629.1U CN215682468U (en) 2021-08-24 2021-08-24 Automobile production transparentization display system

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Application Number Priority Date Filing Date Title
CN202122004629.1U CN215682468U (en) 2021-08-24 2021-08-24 Automobile production transparentization display system

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CN215682468U true CN215682468U (en) 2022-01-28

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116320326A (en) * 2023-05-18 2023-06-23 深圳联友科技有限公司 Visual method for automobile production and manufacturing

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116320326A (en) * 2023-05-18 2023-06-23 深圳联友科技有限公司 Visual method for automobile production and manufacturing

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