CN215680428U - Thin film capacitor core receiving and sending flattening mechanism - Google Patents
Thin film capacitor core receiving and sending flattening mechanism Download PDFInfo
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- CN215680428U CN215680428U CN202122337843.9U CN202122337843U CN215680428U CN 215680428 U CN215680428 U CN 215680428U CN 202122337843 U CN202122337843 U CN 202122337843U CN 215680428 U CN215680428 U CN 215680428U
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Abstract
The utility model relates to the technical field of capacitor flattening mechanisms, in particular to a receiving and feeding flattening mechanism for a film capacitor core, which comprises: the substrate is provided with a rectangular hole which penetrates through the substrate up and down; the core plate is arranged, the bottom of the core plate is provided with a jacking cylinder which can reciprocate along the vertical direction, the core plate moves to the top end to receive the winding core, and the core plate moves to the bottom end and is positioned in the rectangular hole; the pressing plate is driven by the pressing plate drawing mechanism to move transversely to the position right above the winding core and is driven by the pressing plate frame to move downwards for flattening the winding core; the core pushing plate is positioned above the substrate and can horizontally reciprocate horizontally and is used for pushing the flattened winding core away from the core placing plate.
Description
Technical Field
The utility model relates to the technical field of capacitor flattening mechanisms, in particular to a receiving and feeding flattening mechanism for a film capacitor core.
Background
At present, after the capacitor is wound and processed, flattening operation is often needed, however, the current adopted main mode is that the winding machine finishes winding and forming the capacitor, the capacitor is discharged through the discharging mechanism, the winding core directly falls into the funnel and is flattened, and the method can cause the core to roll in the falling process, so that the core cannot be transversely flattened along the inner hole of the core.
In view of the above problems, the present designer is based on the practical experience and professional knowledge of engineering application of such products for many years, and with the application of theory, actively makes research and innovation to create a mechanism for receiving and delivering the thin film capacitor core to make it more practical.
SUMMERY OF THE UTILITY MODEL
The technical problem to be solved by the utility model is as follows: the film capacitor core receiving and sending flattening mechanism is convenient for flattening operation and improves efficiency.
In order to achieve the purpose, the utility model adopts the technical scheme that: a thin film capacitor core receiving and sending flattening mechanism comprises: the base plate is provided with a rectangular hole which penetrates through the base plate up and down;
the core plate is arranged, the bottom of the core plate is provided with a jacking cylinder which can reciprocate along the vertical direction, the core plate moves to the top end to be used for bearing the winding core, and the core plate moves to the bottom end to be positioned in the rectangular hole;
the pressing plate is driven by the pressing plate drawing mechanism to move transversely to the position right above the winding core and is driven by the pressing plate frame to move downwards for flattening the winding core;
and the core pushing plate is positioned above the substrate, can horizontally reciprocate horizontally and is used for pushing the flattened winding core away from the core placing plate.
Further, when the core placing plate moves to the bottom end, the upper end surface of the core placing plate and the upper end surface of the substrate are in the same plane.
Further, the pressing plate pulling mechanism comprises a sliding base, a supporting wheel mounting block, a supporting wheel, a guide rod, a belt pressing component, a compression spring, a belt and a belt cylinder, wherein the sliding base is mounted on the base plate on one side of the rectangular hole, a sliding rail for the pressing plate to slide transversely is arranged at the top of the sliding base, the supporting wheel mounting block is mounted on the base plate on one side of the sliding base, which is far away from the core placing plate, the supporting wheel is rotatably connected to the top of the supporting wheel mounting block, one end of the guide rod is fixedly connected with the supporting wheel mounting block, the other end of the guide rod horizontally extends towards the sliding base, the belt pressing component is sleeved on the guide rod and can slide along the guide rod, the compression spring is sleeved on the guide rod between the belt pressing component and the supporting wheel mounting block, a groove is arranged at the top of the pressing plate, the belt compresses tightly the subassembly and hangs through the hook piece on the slot, the belt compress tightly the subassembly still with belt fixed connection, the belt is walked around supporting wheel and bottom with the belt cylinder is connected, the belt cylinder is through the pulling the belt makes clamp plate lateral motion.
Further, bearings are arranged on two sides of the pressing plate, and slide in slide rails arranged at the top of the sliding base.
Furthermore, a sliding groove for the pressing plate to slide in is arranged on the pressing plate frame.
Furthermore, the bottom of the pressing plate frame is provided with a pressing plate frame guide rod and a pressing plate frame cylinder, and the pressing plate frame cylinder drives the pressing plate frame to move in the vertical direction.
Furthermore, a first screw rod is arranged at the top of the pressing plate, a second screw rod is correspondingly arranged at the top of the pressing plate frame, an extension spring is arranged between the first screw rod and the second screw rod, and the extension direction of the extension spring is consistent with the length direction of the guide rod.
Furthermore, a groove is formed in the top of the pressing plate, and the guide rod partially enters the groove to slide.
Further, the core pushing plate is driven to move transversely through a core pushing cylinder, and the bottom end of the core pushing cylinder is installed on the sliding base.
The utility model has the beneficial effects that: the flattening mechanism provided by the utility model is arranged below the discharge port of the capacitor winding machine and can be synchronously carried out with the winding machine, on one hand, the automation degree is high, the wound winding core is not required to be carried to the flattening mechanism, the labor is saved, on the other hand, compared with the manual carrying, the position arrangement of the winding core can be ensured to be reasonable by carrying the core plate, the winding core is ensured to be transversely flattened along the inner hole of the core, and the yield is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a film capacitor core receiving and feeding flattening mechanism according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of another alternative embodiment of a thin film capacitor core pick-up and delivery flattening mechanism in accordance with the present invention;
FIG. 3 is a schematic diagram of the core receiving step of the flatting mechanism for receiving and sending the thin film capacitor core according to the embodiment of the present invention;
FIG. 4 is a schematic diagram illustrating the steps of the transverse movement of the platen of the film capacitor core receiving and sending flattening mechanism in the embodiment of the present invention;
FIG. 5 is a schematic diagram illustrating the vertical movement of the pressing plate of the transporting and flattening mechanism of the thin film capacitor core according to the embodiment of the present invention;
FIG. 6 is a schematic diagram of the core discharging step of the sending and receiving flattening mechanism of the thin film capacitor core in the embodiment of the present invention.
Reference numerals: 1. a substrate; 2. placing a core plate; 3. pressing a plate; 4. pushing the core plate; 5. winding the core; 6. a slide base; 7. a support wheel mounting block; 8. a support wheel; 9. a guide bar; 10. a belt compression assembly; 11. a compression spring; 12. a belt; 13. a belt cylinder; 14. a bearing; 15. a chute; 16. a plate pressing frame; 17. a platen frame guide bar; 18. a platen frame cylinder; 19. a first screw; 20. a second screw; 21. an extension spring; 22. a groove; 23. a core pushing cylinder.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
The film capacitor core receiving and sending flattening mechanism shown in figures 1-2 comprises:
the device comprises a substrate 1, wherein a rectangular hole which penetrates through the substrate 1 from top to bottom is formed in the substrate;
the core plate 2 is arranged, the bottom of the core plate is provided with a jacking cylinder which can reciprocate along the vertical direction, the core plate moves to the top end to be used for bearing the winding core 5, and the core plate moves to the bottom end to be positioned in the rectangular hole;
the pressing plate 3 is driven by the pressing plate drawing mechanism to move transversely to the position right above the winding core 5 and is driven by the pressing plate frame 16 to move downwards for flattening the winding core 5;
and the core pushing plate 4 is positioned above the substrate 1, can horizontally reciprocate horizontally and is used for pushing the flattened winding core 5 away from the core placing plate 2.
The utility model provides a film capacitor core receiving and sending flattening mechanism, wherein a core placing plate 2 is positioned right below a discharge station of a capacitor winder, the core placing plate 2 moves to the top end along the vertical direction through a jacking cylinder at the bottom to receive a winding core 5 processed by the capacitor winder, then the core placing plate 2 moves downwards and vertically to a flattening station at the bottom end, then a pressing plate 3 moves transversely to the position right above the winding core 5 under the driving of a pressing plate drawing mechanism, the pressing plate 3 drives the downward movement to match with the core placing plate 2 through a pressing plate frame 16 to flatten the winding core 5, after flattening is finished, a core pushing plate 4 positioned at one side of the winding core 5 moves transversely to push the winding core away, finally, the flattened winding core 5 falls into a finished product box to finish the flattening operation of a single winding core 5, then the pressing plate 3 is driven by the pressing plate frame 16 to ascend to the highest position, the pressing plate 3 is driven by the pressing plate drawing mechanism to leave right above the core plate 2, the core plate 2 is lifted to the top end again to carry out secondary material receiving, and after the material receiving is finished, the operation is repeated again.
The flattening mechanism provided by the utility model is arranged below the capacitor winding machine and can be synchronously carried out with the winding machine, on one hand, the automation degree is high, the wound winding core 5 is not required to be carried to the flattening mechanism, the labor is saved, on the other hand, compared with the manual carrying, the position arrangement of the winding core 5 can be ensured to be reasonable by carrying the core plate 2, the winding core 5 is ensured to be transversely flattened along the inner hole of the core, and the yield is improved.
In order to facilitate flattening and discharging, when the core plate 2 moves to the bottom end, the upper end surface of the core plate 2 and the upper end surface of the substrate 1 are in the same plane, when the core plate 2 falls to the bottom end, if the height of the upper end surface of the core plate 2 is lower than that of the upper end surface of the substrate 1, the winding core 5 can be blocked by discharging, meanwhile, the rectangular hole can also be limited by the position opposite to the core plate 2, and the core plate 2 is prevented from moving and shifting in the flattening process.
More specifically, as shown in fig. 2, the pressing plate pulling mechanism includes a sliding base 6, a supporting wheel mounting block 7, a supporting wheel 8, a guide rod 9, a belt pressing assembly 10, a compression spring 11, a belt 12 and a belt cylinder 13, wherein the sliding base 6 is mounted on the base plate 1 at one side of the rectangular hole, a slide rail for the pressing plate 3 to slide transversely is arranged at the top of the sliding base 6, the supporting wheel mounting block 7 is mounted on the base plate 1 at the side of the sliding base 6 away from the core plate 2, the supporting wheel 8 is rotatably connected to the top of the supporting wheel mounting block 7, one end of the guide rod 9 is fixedly connected with the supporting wheel mounting block 7, the other end of the guide rod horizontally extends towards the sliding base 6, the belt pressing assembly 10 is sleeved on the guide rod 9 and can slide along the guide rod 9, the compression spring 11 is sleeved on the guide rod 9 between the belt pressing assembly 10 and the supporting wheel mounting block 7, a groove is arranged at the top of the pressing plate 3, the belt pressing assembly 10 is hung on the groove through a hook block, the belt pressing assembly 10 is further fixedly connected with a belt 12, the belt 12 bypasses the supporting wheel 8, the bottom of the belt 12 is connected with a belt cylinder 13, and the belt cylinder 13 enables the pressing plate 3 to move transversely by pulling the belt 12.
The pressing plate drawing mechanism is provided with two power sources, namely a compression spring 11 and a belt cylinder 13, when the belt cylinder 13 draws the belt 12 to move upwards, the belt 12 becomes loose, and the pressing plate 3 moves towards the core pushing plate 4 under the thrust of the compression spring 11; when the belt cylinder 13 pulls the belt 12 to move downwards, the belt 12 pulls the belt pressing assembly 10 to move, the pressing plate 3 is driven to move away from the core pushing plate 4, and the transverse movement of the core pushing plate 4 is completed through the power drive of the compression spring 11 and the belt cylinder 13.
As shown in fig. 1 and 2, in order to facilitate the sliding of the pressing plate 3, bearings 14 are provided on both sides of the pressing plate 3, and the bearings 14 slide in slide rails provided on the top of the slide base 6.
In the above embodiment, it is preferable that the platen frame 16 is provided with the slide grooves 15 into which the platen 3 slides, and the column platen frame 16 is fixed by the slide grooves 15, so that the force can be transmitted to the platen frame 16 through the slide grooves 15 when the platen frame 16 is flattened.
As shown in fig. 1, the bottom of the platen 16 is provided with a platen guide rod 17 and a platen cylinder 18, and the platen cylinder 18 drives the platen 16 to move vertically.
In order to separate the pressing plate 3 from the connection of the belt pressing component 10 and facilitate the independent downward movement of the pressing plate 3, a first screw 19 is arranged at the top of the pressing plate 3, a second screw 20 is correspondingly arranged at the top of the pressing plate frame 16, an extension spring 21 is arranged between the first screw 19 and the second screw 20, the extension direction of the extension spring 21 is consistent with the length direction of the guide rod 9, the pressing plate 3 is pulled into the chute 15 on the pressing plate frame 16 from the sliding base 6 through the extension spring 21, then the pressing plate 3 is unhooked from the belt pressing component 10, the pressing plate 3 moves downward under the driving of the pressing plate frame 16, and the flattening operation is realized.
As a preferable example of the above embodiment, the top of the platen 3 is provided with a groove 22, the guide rod 9 partially enters the groove 22 to slide, the guide rod 9 is restricted by the groove 22 to slide, and the slide of the platen 3 is further restricted, which is practical.
More specifically, the core pushing plate 4 is driven to move transversely by a core pushing cylinder 23, and the bottom end of the core pushing cylinder 23 is mounted on the sliding base 6.
In order to more intuitively understand the flattening mechanism provided by the utility model, the specific implementation steps of the utility model refer to fig. 3-6, fig. 3 shows a schematic diagram of the step of moving the core placing plate 2 to the top end to receive the material, next, as shown in fig. 4, the core placing plate 2 moves downwards to the bottom end, the pressing plate 3 moves transversely to the position right above the core placing plate 2, then, as shown in fig. 5, the schematic diagram of the step of flattening the pressing plate 3 is implemented, and finally, as shown in fig. 6, the schematic diagram of pushing out the pressed winding cores 5 by the core pushing plate 4 is implemented, so that the whole flattening process of a single winding core 5 is completed.
It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the utility model as claimed. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (9)
1. A thin film capacitor core receiving and sending flattening mechanism is characterized by comprising:
the device comprises a substrate (1), wherein a rectangular hole which penetrates through the substrate (1) up and down is formed in the substrate;
the core placing plate (2) is provided with a jacking cylinder at the bottom, can reciprocate along the vertical direction, moves to the top end to receive the winding core (5), and moves to the bottom end to be positioned in the rectangular hole;
the pressing plate (3) is driven by the pressing plate drawing mechanism to move transversely to the position right above the winding core (5) and is driven by the pressing plate frame (16) to move downwards to flatten the winding core (5);
and the core pushing plate (4) is positioned above the substrate (1), can horizontally reciprocate horizontally and is used for pushing the flattened winding core (5) away from the core placing plate (2).
2. The thin film capacitor core receiving and sending flattening mechanism as claimed in claim 1, wherein when the core placing plate (2) moves to the bottom end, the upper end face of the core placing plate (2) is in the same plane with the upper end face of the substrate (1).
3. The thin film capacitor core receiving and sending flattening mechanism according to claim 1, wherein the pressing plate drawing mechanism comprises a sliding base (6), a supporting wheel mounting block (7), a supporting wheel (8), a guide rod (9), a belt pressing assembly (10), a compression spring (11), a belt (12) and a belt cylinder (13), wherein the sliding base (6) is mounted on the substrate (1) on one side of the rectangular hole, a sliding rail for the pressing plate (3) to slide transversely is arranged at the top of the sliding base (6), the supporting wheel mounting block (7) is mounted on the substrate (1) on one side of the sliding base (6) away from the core placing plate (2), the supporting wheel (8) is rotatably connected to the top of the supporting wheel mounting block (7), and one end of the guide rod (9) is fixedly connected to the supporting wheel mounting block (7), The other end orientation sliding base (6) level is stretched out, the belt compresses tightly subassembly (10) cover and establishes on guide arm (9) and can follow guide arm (9) slide, compression spring (11) cover is established belt compresses tightly subassembly (10) with between supporting wheel installation piece (7) on guide arm (9), clamp plate (3) top is provided with the slot, belt compresses tightly subassembly (10) and hangs through the hook piece on the slot, the belt compress tightly subassembly (10) still with belt (12) fixed connection, belt (12) are walked around supporting wheel (8) and bottom with belt cylinder (13) are connected, belt cylinder (13) are through the pulling belt (12) make clamp plate (3) lateral motion.
4. The thin film capacitor core receiving and sending flattening mechanism as claimed in claim 3, wherein bearings (14) are arranged on two sides of the pressing plate (3), and the bearings (14) slide in slide rails arranged on the top of the sliding base (6).
5. The mechanism for receiving and sending flatting film capacitor cores as claimed in claim 3, wherein the platen frame (16) is provided with a sliding groove (15) for the platen (3) to slide in.
6. The mechanism for receiving and sending the flatting of the thin film capacitor core as claimed in claim 5, wherein the bottom of the platen frame (16) is provided with a platen frame guide rod (17) and a platen frame cylinder (18), and the platen frame cylinder (18) drives the platen frame (16) to move vertically.
7. The mechanism for receiving and sending the thin film capacitor core to the flatting machine as claimed in claim 6, wherein a first screw (19) is disposed on the top of the pressing plate (3), a second screw (20) is correspondingly disposed on the top of the pressing plate frame (16), an extension spring (21) is disposed between the first screw (19) and the second screw (20), and the extension direction of the extension spring (21) is the same as the length direction of the guide rod (9).
8. The mechanism of claim 3, wherein the top of the pressure plate (3) is provided with a groove (22), and the guide rod (9) partially enters the groove (22) to slide.
9. The thin film capacitor core receiving and sending flattening mechanism as claimed in claim 3, wherein the core pushing plate (4) is driven to move transversely by a core pushing cylinder (23), and the bottom end of the core pushing cylinder (23) is mounted on the sliding base (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122337843.9U CN215680428U (en) | 2021-09-26 | 2021-09-26 | Thin film capacitor core receiving and sending flattening mechanism |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122337843.9U CN215680428U (en) | 2021-09-26 | 2021-09-26 | Thin film capacitor core receiving and sending flattening mechanism |
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| CN215680428U true CN215680428U (en) | 2022-01-28 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114933155A (en) * | 2022-07-25 | 2022-08-23 | 四川中星电子有限责任公司 | Automatic prepressing disc discharging device of metallized film capacitor winding machine |
-
2021
- 2021-09-26 CN CN202122337843.9U patent/CN215680428U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114933155A (en) * | 2022-07-25 | 2022-08-23 | 四川中星电子有限责任公司 | Automatic prepressing disc discharging device of metallized film capacitor winding machine |
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