CN215674180U - Enhancement mode electromagnetic induction electric smelting device - Google Patents
Enhancement mode electromagnetic induction electric smelting device Download PDFInfo
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- CN215674180U CN215674180U CN202120529030.7U CN202120529030U CN215674180U CN 215674180 U CN215674180 U CN 215674180U CN 202120529030 U CN202120529030 U CN 202120529030U CN 215674180 U CN215674180 U CN 215674180U
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- pipe fitting
- electromagnetic induction
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- electric melting
- silica gel
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Abstract
The utility model discloses an enhanced electromagnetic induction electric melting device, which comprises: electric melting pipe fittings and flexible electromagnetic induction coils; the electric smelting pipe fitting includes: a hollow plastic pipe fitting and a metal induction heating body; the flexible electromagnetic induction coil includes: a group of conductive clamping pieces, a plurality of groups of conductive pieces, a plurality of groups of silica gel flexible wires and flexible silica gel; the flexible electromagnetic induction coil is sleeved outside the electric melting pipe fitting and is fixedly connected with the electric melting pipe fitting, and the problems that a common electromagnetic induction heating coil matched with the electric melting pipe fitting is long in welding time, irregular in winding, inconvenient to carry and easy to damage, liquid in a pipeline is extruded along a gap between a metal net and pipe fitting body plastic to cause pipeline leakage after the common electromagnetic heating electric melting pipe fitting is welded, and short circuit, wire breakage and unstable welding quality occur in the production and use processes of the electric melting pipe fitting with the heating wire are solved.
Description
Technical Field
The utility model relates to the field of electric melting pipe fitting welding, in particular to an enhanced electromagnetic induction electric melting device.
Background
The traditional heating wire electric melting pipe fitting is characterized in that red copper wires, brass wires or other alloy wires with the diameter of 0.5-1.5 mm are pre-distributed on a melting welding area of the inner wall of the pipe fitting to serve as heating wires, after the pipe fitting and the pipe fitting are assembled, the heating wires are electrified to generate heat to melt plastics, so that the pipe fitting and the pipe fitting are bonded together to achieve the purpose of welding. And because the diameter of the heating wire is only 0.5-1.5 mm, the tensile strength of the heating wire is low, and the heating wire is easy to break and damage in the processes of production, assembly and welding, thereby increasing the rejection rate of products.
The technology effectively avoids the defects that the electric melting pipe fitting with the heating wire distributed on the inner wall is easy to short circuit, break the wire, have high rejection rate and the like, but the metal net embedded on the inner wall of the electric melting pipe fitting is incompatible with the main body plastic of the pipe fitting, and has a length of only a few centimeters to ten centimeters from the inner end of the pipe fitting to the pipe orifice, after welding, a gap can be generated between the plastic and the metal net, and liquid in the pipeline can extrude the pipe orifice along the gap between the main body plastic of the pipe fitting and the metal net under the pressure action, so that the leakage phenomenon of the pipeline can be generated.
Electromagnetic heating electric smelting pipe fitting induction coil mainly has two kinds on the current market, one kind is at the job site, and the back is assembled to the tubular product pipe fitting, directly twines the wire on being welded the pipe fitting, makes induction coil temporarily and welds, and this kind of induction coil made temporarily needs operating personnel to be skilled to master coil winding skill and accurate assurance winding position, and induction coil winding offset or winding number of turns are not enough, all can direct influence pipe fitting welding quality.
The other type is that the shell is made of hard plastics, the coil clamp which can be opened and closed is made of copper sheets in an end-to-end connection mode, when the coil clamp is used, the clamp is clamped on a welded pipe fitting, and the welded pipe fitting can be welded by connecting a welding machine. The coil clamp solves the problem that temporary coils are not standard in winding, but one clamp can only correspond to one pipe fitting specification, and the cost is high. When the welding device is used, pipe fittings with various specifications need to be welded, and the welding device is inconvenient to carry, two ends of one pipe fitting need to be welded twice, and the welding time is prolonged; the hard plastic shell is easy to be broken and damaged in the carrying and construction process.
When the rigid plastic induction coil clamp is welded, the plastic shell of the rigid plastic induction coil clamp cannot resist high temperature and has basically the same melting temperature as a welded pipe fitting and a pipe fitting, the rigid plastic induction coil clamp can be in direct contact with the welded pipe fitting and the pipe fitting during welding, and when plastic on the pipe fitting and the pipe fitting is melted, the plastic shell of the induction coil begins to melt, so that the shell is directly damaged, and the service life of the induction coil clamp is greatly shortened.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects in the prior art, the enhanced electromagnetic induction electric melting device provided by the utility model solves the problems that the common electromagnetic induction heating coil matched with an electric melting pipe fitting has long welding time, irregular winding, inconvenient carrying and easy damage, liquid in a pipeline is extruded along a gap between a metal net and pipe fitting body plastic to cause pipeline leakage after the common electromagnetic heating electric melting pipe fitting is welded, and short circuit, wire breakage and unstable welding quality occur in the production and use processes of the electric melting pipe fitting with the heating wire.
In order to achieve the purpose of the utility model, the utility model adopts the technical scheme that: an enhanced electromagnetic induction melting device comprising: electric melting pipe fittings and flexible electromagnetic induction coils; the flexible electromagnetic induction coil is sleeved on the electric melting pipe fitting and is fixedly connected with the electric melting pipe fitting; the electric smelting pipe fitting includes: a hollow plastic pipe fitting and a metal induction heating body; the hollow plastic pipe fitting comprises: the first fusion welding area, the second fusion welding area and the middle independent pressure bearing area; one end of the middle independent pressure bearing area is fixedly connected with the first fusion welding area, and the other end of the middle independent pressure bearing area is fixedly connected with the second fusion welding area; the metal induction heating body penetrates through the first fusion welding area, the second fusion welding area and the middle independent bearing area and is integrally formed with the hollow plastic pipe fitting.
Further, the metal induction heating body is a metal net blank coated with hot melt adhesive on the surface.
Furthermore, the metal induction heating body is a metal grid cylindrical net blank without a bottom at the upper part and the lower part.
Furthermore, the hollow plastic pipe fitting is provided with a wire guide column.
Further, the flexible electromagnetic induction coil cover includes: a group of conductive clamping pieces, a plurality of groups of conductive pieces, a plurality of groups of silica gel flexible wires and flexible silica gel;
the soft silica gel is used for encapsulating each group of silica gel flexible wires to obtain a plurality of groups of encapsulated silica gel flexible wires;
the multiple groups of conducting strips and the multiple groups of silica gel flexible electric wires after encapsulation are fixed and electrically connected in a crossed manner according to the group of conducting strips and the group of silica gel flexible electric wires after encapsulation to form a bendable conducting coil;
one end of the conductive coil is fixed and electrically connected with the group of conductive clamping pieces;
the group of conductive clamping pieces can be detachably connected with any group of conductive pieces.
Further, a group of silica gel flexible electric wires is formed by a plurality of silica gel flexible electric wires in parallel.
Further, the flexible electromagnetic induction coil is electrically connected with the wire column on the hollow plastic pipe fitting.
The utility model has the beneficial effects that:
the electric melting pipe fitting has the main advantages that:
1. and (3) leakage prevention: the surface of the metal induction heating body is coated with hot melt adhesive, and the metal wire and the plastic can be bonded together after welding, so that the gap between the metal wire and the plastic of the pipe fitting main body is effectively filled, and the function of preventing liquid in the pipeline from leaking is achieved;
2. increasing the pressure bearing capacity of the pipe fitting: the induction heating body is made by welding after the metal mesh is bent into a circle, has high tensile strength, runs through the fusion welding areas at two ends of the inner wall of the pipe fitting and the independent bearing area in the middle of the pipe fitting, and can play a better role in enhancing the independent bearing area in the middle of the pipe fitting after being integrally molded with the pipe fitting, thereby increasing the bearing capacity of the pipe fitting.
The advantages of the flexible induction coil are mainly:
3. the coil is prefabricated, the integral winding is standard, and the problem of non-standard winding in a construction site is solved;
4. the coil is made of flexible materials and can be bent at will, the inner diameter of the coil can be changed by combining a plurality of groups of conducting strips and conducting clamping pieces which are arranged at different positions of the coil, one coil can be adapted to pipe fittings with various specifications, and the coil is convenient to carry and can save a large amount of coil clamp cost;
5. the whole is soft and not easy to damage: the main part is the silica gel flexible line, and the shell is soft silica gel, makes induction coil after, whole soft, falls not bad, can buckle at will, and is not fragile.
6. The main material is high temperature resistant, and can not be melted together with pipe fittings and pipe plastics during welding: the silica gel material can endure high temperature more than 200 ℃, and the surface temperature of welded pipe fittings and pipes after welding is not higher than 200 ℃, so that the coil shell is not damaged, a plurality of groups of coils can be used in parallel or series combination, and two ends of the pipe fittings can be welded simultaneously, thereby saving a large amount of welding time and improving the welding efficiency.
Drawings
Fig. 1 is a schematic cross-sectional view of the interior of an electrofused pipe;
FIG. 2 is a schematic structural diagram of a flexible electromagnetic induction coil;
fig. 3 is a schematic diagram of the electric melting pipe fitting and the flexible electromagnetic induction coil;
wherein, 1, hollow plastic pipe fittings; 2. a metal induction heating element; 3. a set of conductive clips; 4. a plurality of sets of conducting strips; 5. a plurality of groups of silica gel flexible wires; 6. a wire guide post; 101. a first fusion welding zone; 102. an intermediate independent pressure bearing area; 103. a second fusion welding area.
Detailed Description
The following description of the embodiments of the present invention is provided to facilitate the understanding of the present invention by those skilled in the art, but it should be understood that the present invention is not limited to the scope of the embodiments, and it will be apparent to those skilled in the art that various changes may be made without departing from the spirit and scope of the utility model as defined and defined in the appended claims, and all matters produced by the utility model using the inventive concept are protected.
An enhanced electromagnetic induction melting device comprising: electric melting pipe fittings and flexible electromagnetic induction coils; the flexible electromagnetic induction coil is sleeved on the electric melting pipe fitting and is fixedly connected with the electric melting pipe fitting.
As shown in fig. 1, the electrofusion pipe fitting includes: a hollow plastic pipe fitting 1 and a metal induction heating body 2; the hollow plastic pipe fitting 1 includes inside: a first fusion welding area 101, a second fusion welding area 103 and a middle independent pressure bearing area 102; one end of the middle independent pressure bearing area 102 is fixedly connected with the first fusion welding area 101, and the other end of the middle independent pressure bearing area is fixedly connected with the second fusion welding area 103; the metal induction heating body 2 penetrates through the first fusion welding area 101, the second fusion welding area 103 and the middle independent bearing area 102 and is integrally formed with the hollow plastic pipe fitting 1.
The metal induction heating body 2 is a metal net blank coated with hot melt adhesive on the surface.
The metal induction heating body 2 is a metal grid cylindrical net blank without a bottom at the upper part and the lower part.
The hollow plastic pipe fitting 1 is provided with a wire guide column 6.
As shown in fig. 2, the flexible electromagnetic induction coil cover includes: a group of conductive clamping pieces 3, a plurality of groups of conductive pieces 4, a plurality of groups of silica gel flexible wires 5 and flexible silica gel;
the soft silica gel is used for encapsulating each group of silica gel flexible wires 5 to obtain a plurality of groups of encapsulated silica gel flexible wires 5;
the multiple groups of conducting strips 3 and the multiple groups of silica gel flexible electric wires 5 after encapsulation are fixed and electrically connected in a crossed manner according to the group of conducting strips 3 and the group of silica gel flexible electric wires 5 after encapsulation to form a bendable conducting coil; one end of the conductive coil is fixed and electrically connected with a group of conductive clamping pieces 3; the group of conductive clamping pieces 3 can be detachably connected with any group of conductive pieces 4.
And the group of silica gel flexible wires 5 are formed by a plurality of silica gel flexible wires in parallel.
As shown in fig. 3, the flexible electromagnetic induction coil is electrically connected with the wire column 6 on the hollow plastic pipe 1.
The electric melting pipe fitting is characterized in that a metal induction heating body 2 is additionally arranged at a fusion welding area of the inner wall of the plastic pipe fitting and the middle pressure-bearing part, and the metal induction heating body 2 penetrates through the fusion welding areas at two ends and the middle independent pressure-bearing area of the pipe fitting, so that the electric melting pipe fitting has double functions of heating welding and enhancing the pressure-bearing grade of the pipe fitting.
The metal induction heating body 2 is made of iron wire mesh, stainless steel wire mesh or alloy wire mesh, and is cut, rounded and welded into a mesh blank, and the surface of the mesh blank is coated with hot melt adhesive to form the metal induction heating body 2.
The metal induction heating body 2 is arranged on the mold core before the pipe fitting is produced, and is formed by one-time injection molding together with the pipe fitting main body, so that the metal induction heating body 2 and the pipe fitting main body form a whole to enhance the pressure bearing capacity of the pipe fitting.
The pipe fitting is matched with a flexible electromagnetic induction coil, the coil adopts a high-temperature-resistant silica gel flexible wire as a conductive main material, and after the high-temperature-resistant silica gel flexible wire is arranged according to a required size, the high-temperature-resistant silica gel flexible wire is used for encapsulation, so that the silica gel flexible wires are arranged into a whole. The middle of the silica gel wire is provided with a plurality of groups of conducting strips 4 according to the size requirement, the conducting strips 4 can be pressed into the conducting clamping pieces 3 at the other end of the coil to play the roles of closing the coil and conducting, and the inner diameter of the package of the induction coil can be changed by combining the conducting strips 4 at different positions with the conducting clamping pieces 3 at the other end, so that one induction coil can be adapted to pipe fittings of various specifications.
Claims (7)
1. An enhanced electromagnetic induction melting apparatus, comprising: electric melting pipe fittings and flexible electromagnetic induction coils; the flexible electromagnetic induction coil is sleeved on the electric melting pipe fitting and is fixedly connected with the electric melting pipe fitting;
the electric smelting pipe fitting includes: a hollow plastic pipe fitting (1) and a metal induction heating body (2); the hollow plastic pipe fitting (1) comprises: a first fusion welding area (101), a second fusion welding area (103) and an intermediate independent pressure bearing area (102); one end of the middle independent pressure bearing area (102) is fixedly connected with the first fusion welding area (101), and the other end of the middle independent pressure bearing area is fixedly connected with the second fusion welding area (103); the metal induction heating body (2) penetrates through the first fusion welding area (101), the second fusion welding area (103) and the middle independent pressure bearing area (102) and is integrally formed with the hollow plastic pipe fitting (1).
2. An enhanced electromagnetic induction electric melting device according to claim 1, wherein said metal induction heating element (2) is a metal mesh blank coated with hot melt adhesive on the surface.
3. An enhanced electromagnetic induction electric melting apparatus according to claim 1, wherein said metal induction heating element (2) is a metal mesh cylindrical mesh blank without a bottom at the top and bottom.
4. An enhanced electromagnetic induction electric melting apparatus according to claim 1, wherein said hollow plastic pipe member (1) is provided with a wire column (6).
5. The enhanced electromagnetic induction electric melting apparatus of claim 1, wherein said flexible electromagnetic induction coil comprises: a group of conductive clamping pieces (3), a plurality of groups of conductive sheets (4), a plurality of groups of silica gel flexible wires (5) and flexible silica gel;
the soft silica gel is used for encapsulating each group of silica gel flexible wires (5) to obtain a plurality of groups of encapsulated silica gel flexible wires (5); the multiple groups of conducting strips (4) and the multiple groups of silica gel flexible electric wires (5) after encapsulation are fixed and electrically connected in a crossed manner according to the group of conducting strips (4) and the group of silica gel flexible electric wires (5) after encapsulation to form a bendable conducting coil; one end of the conductive coil is fixed and electrically connected with a group of conductive clamping pieces (3); the group of conductive clamping pieces (3) can be detachably connected with any group of conductive pieces (4).
6. An enhanced electromagnetic induction electric melting apparatus according to claim 5, wherein said set of silicone flexible wires (5) is formed by a plurality of silicone flexible wires side by side.
7. An enhanced electromagnetic induction electric melting apparatus according to claim 5, wherein said flexible electromagnetic induction coil is electrically connected to a conductor post (6) on the hollow plastic pipe (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120529030.7U CN215674180U (en) | 2021-03-11 | 2021-03-11 | Enhancement mode electromagnetic induction electric smelting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120529030.7U CN215674180U (en) | 2021-03-11 | 2021-03-11 | Enhancement mode electromagnetic induction electric smelting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215674180U true CN215674180U (en) | 2022-01-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120529030.7U Active CN215674180U (en) | 2021-03-11 | 2021-03-11 | Enhancement mode electromagnetic induction electric smelting device |
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| Country | Link |
|---|---|
| CN (1) | CN215674180U (en) |
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2021
- 2021-03-11 CN CN202120529030.7U patent/CN215674180U/en active Active
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