CN215664192U - Carousel formula filling mechanism with adjustable filling volume - Google Patents
Carousel formula filling mechanism with adjustable filling volume Download PDFInfo
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- CN215664192U CN215664192U CN202121804363.2U CN202121804363U CN215664192U CN 215664192 U CN215664192 U CN 215664192U CN 202121804363 U CN202121804363 U CN 202121804363U CN 215664192 U CN215664192 U CN 215664192U
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Abstract
The utility model provides a carousel formula filling mechanism with adjustable filling volume, includes support frame, swivel mount, filling device, and the swivel mount has the pivot of erectting perpendicularly, the filling device includes storage bucket, a plurality of filling unit, and storage bucket bottom panel has a plurality of discharge openings, all installs fixed quantity cup in every discharge opening, and the filling unit includes liftable slash pocket filling material cup, the filling device still includes elevating system, liftable setting element and a plurality of regulation graduated flask, and both figure of regulation graduated flask and fixed graduated flask are the same and the one-to-one, and elevating system includes liftable spare, drive unit, regulating part. According to the utility model, as the filling device is additionally provided with the lifting positioning piece, the lifting mechanism and the plurality of regulating measuring cups, and the filling quantity of the composite measuring cup formed by the regulating measuring cup and the corresponding fixed measuring cup can be regulated by regulating the overlapping degree of the regulating measuring cup and the fixed measuring cup, the filling quantity can be regulated in real time according to actual needs, the regulation is very convenient and rapid, the completion can be realized without stopping the machine, and the requirement of large-scale industrial production is met.
Description
Technical Field
The utility model relates to a rotary disc type filling device for solid material particles, in particular to a rotary disc type filling mechanism with adjustable filling amount.
Background
At present, the equipment for packaging solid materials is generally a high-speed packaging machine, and the processing steps are generally as follows: unwinding mechanism output film, after the former with the film fifty percent discount, send into and indulge and seal filling mechanism and indulge a plurality of connections in proper order that make and top open-ended flexible packaging container (distribute in proper order and consecutive flexible packaging container group along the horizontal direction promptly), then carry out the material filling to each flexible packaging container of flexible packaging container group, guide flexible packaging container group again to sealing cutting mechanism, cut off the continuous side of each flexible packaging container in proper order again after sealing each flexible packaging container top opening, obtain material packing finished product.
However, the applicant has found that in the high-speed packaging machine, a relatively large gap is left between the charging bucket of the filling device and the filling device below the charging bucket, and because the filling device and the longitudinal sealing device are arranged on the rotating frame and rotate along with the rotating frame, solid materials are easy to scatter out of the machine through the gap during the filling process, especially when the rotating frame rotates at a relatively high speed.
Therefore, the structure of the existing high-speed packaging machine is improved, for example, the technology with the application number of 202110224912.7 and named as a synchronous blanking system of the high-speed packaging machine is additionally provided with the transitional receiving cup, so that solid materials falling from a discharge port of a charging bucket can be effectively prevented from scattering outside the equipment in the high-speed filling process, and the transitional receiving cup can extend into the liftable insert bag filling cup when the liftable insert bag filling cup ascends due to the funnel shape of the transitional receiving cup, so that the additional transitional receiving cup cannot influence the ascending and descending of the liftable insert bag filling cup; the openable sealing device and the sealing plate control track are matched with each other, so that the discharge port of the charging basket is automatically opened only when the charging basket needs to be filled, and the charging basket is automatically closed after the filling is finished.
However, the applicant finds that although the above-mentioned technology solves the problem of automatic quantitative downward delivery of materials in the process of high-speed rotation, once the filling amount needs to be changed (for example, the filling amount needs to be corrected due to weight deviation of finished products, or the filling amount needs to be changed due to product specification change), the measuring cup mounted in the discharge hole on the bottom surface of the charging basket needs to be replaced by stopping the machine, which not only consumes a lot of time, manpower and material resources, but also is very troublesome to operate, and cannot meet the requirement of large-scale industrial production.
Disclosure of Invention
The utility model aims to provide a turntable type filling mechanism with adjustable filling quantity, which can adjust the filling quantity in real time according to actual needs. The technical scheme is as follows:
the utility model provides a carousel formula filling mechanism with adjustable filling volume, includes support frame, swivel mount, filling device, and the swivel mount is rotationally installed on the support frame, and the swivel mount has the pivot of erectting perpendicularly, the filling device includes storage bucket, a plurality of filling unit, and storage bucket, each filling unit are installed respectively in the pivot of swivel mount, and the storage bucket is located filling unit top and storage bucket bottom panel has a plurality of discharge openings, all installs fixed quantity cup in every discharge opening, and both figures of fixed quantity cup and filling unit are the same and the one-to-one, and the filling unit includes liftable slash pocket filling material cup, its characterized in that: the filling device also comprises a lifting mechanism, a liftable positioning part and a plurality of adjusting measuring cups, wherein the lifting mechanism is arranged on the rotating frame, the liftable positioning part can be arranged on the rotating shaft in an axial sliding manner along the rotating shaft, the adjusting measuring cups are respectively arranged on the liftable positioning part, the adjusting measuring cups and the fixed measuring cups are the same in number and correspond to each other one by one, the lifting mechanism comprises a liftable part, a driving unit and an adjusting part, the liftable part is arranged on the rotating shaft, the liftable part supports the liftable positioning part and supports the liftable positioning part, the driving unit is arranged on the rotating frame, the adjusting part is arranged on the driving unit, the adjusting part is connected with the liftable part, the driving unit drives the liftable part to move along the axial direction of the rotating shaft through the adjusting part, the liftable part drives the positioning part to lift, and when the liftable positioning part lifts, each adjusting measuring cup lifts along with the liftable positioning part, the overlapped area of each adjusting measuring cup and the corresponding fixed measuring cup is changed, so that the volume of the composite measuring cup formed by each adjusting measuring cup and the corresponding fixed measuring cup is increased or decreased.
The preferred scheme, the internal diameter of adjusting the graduated flask inside wall is from up reducing gradually down, the external diameter of fixed graduated flask lateral wall is from up reducing gradually down, rises to the highest point when adjusting the graduated flask, and when fixed graduated flask overlapped with adjusting the graduated flask completely, fixed graduated flask was located adjusting the graduated flask completely. Preferably, the size of the outer side wall of the fixed measuring cup is slightly smaller than that of the inner side wall of the adjustable measuring cup.
Preferably, the cross section profile of the inner side wall of the adjusting measuring cup is a trapezoid with a large upper part and a small lower part, and the cross section profile of the outer side wall of the fixing measuring cup is a trapezoid with a large upper part and a small lower part.
Preferably, the cross section of the inner side wall of the adjusting measuring cup is rectangular.
According to a better scheme, the bottom surface of the bottom panel of the charging bucket positioned outside the discharge hole is provided with an annular slot, and the top end of the measuring cup is inserted into the annular slot when the measuring cup is adjusted to ascend so as to be convenient for the measuring cup to be better overlapped with the fixed measuring cup and form a composite measuring cup. The annular slot is used for inserting the top end of the adjusting measuring cup into the annular slot so that the adjusting measuring cup and the fixed measuring cup form a composite measuring cup.
In a preferred scheme, the lifting part is a lifting sleeve, internal threads are arranged on the inner side wall of the lifting sleeve, the outer side wall of the lifting sleeve is provided with a plurality of teeth capable of being meshed with the gear, and the teeth are sequentially arranged along the circumferential direction of the outer side wall of the lifting sleeve; the rotating shaft is provided with an external thread which can be matched with the internal thread.
The better scheme, drive unit includes motor, driving gear, driven gear, vertical drive axle, the regulating part is adjusting gear, and the motor is installed in the swivel mount bottom, and the driving gear is installed on motor output shaft, and vertical drive axle sets up perpendicularly and rotationally installs on the swivel mount, and driven gear fixes in vertical drive axle bottom, and adjusting gear installs at vertical drive axle top, adjusting gear and the tooth toothing of liftable sleeve lateral wall. When the motor drives the driven gear to rotate through the driving gear, the driven gear drives the adjusting gear to rotate through the vertical driving shaft, the adjusting gear drives the lifting sleeve to rotate, the lifting sleeve rises or falls along the axial direction of the rotating shaft, each adjusting measuring cup rises or falls, and the volume (namely filling amount) of the composite measuring cup formed by the adjusting measuring cup and the corresponding fixed measuring cup is changed. Above-mentioned filling volume is adjusted and can not shut down, directly goes on in the course of the work, consequently very convenient and fast, and the demand that the producer adjusted the filling volume can both be satisfied at any time.
In a more preferred embodiment, the motor is a servo motor.
According to a preferred scheme, the filling unit further comprises a height adjusting mechanism, the liftable insert bag filling cup can be mounted on the rotating frame in a lifting mode along the rotating frame, the height adjusting mechanism is arranged on the supporting frame, and the height adjusting mechanism is connected with the liftable insert bag filling cup.
Better scheme, carousel formula filling mechanism still includes swivel mount drive arrangement, and swivel mount drive arrangement installs on the support frame and swivel mount drive arrangement drives the swivel mount and rotates.
Compared with the prior art, the filling device has the advantages that the filling device is additionally provided with the lifting positioning piece, the lifting mechanism and the plurality of regulating measuring cups, and the composite measuring cup formed by the regulating measuring cup and the corresponding fixed measuring cup can regulate the filling quantity by regulating the overlapping degree of the regulating measuring cup and the fixed measuring cup, so that the filling device can regulate the filling quantity in real time according to actual needs, is very convenient and quick to regulate, can be completed without stopping, and meets the requirements of large-scale industrial production.
Drawings
FIG. 1 is a schematic cross-sectional view of one embodiment of the present invention;
FIG. 2 is a partial perspective view of the embodiment shown in FIG. 1;
FIG. 3 is a partial cross-sectional view of the embodiment of FIG. 1 with the adjustment measuring cup and the corresponding fixed measuring cup;
fig. 4 is a sectional view showing a state of use of the embodiment shown in fig. 1.
Detailed Description
As shown in fig. 1-4, a carousel filling mechanism with adjustable filling amount in an embodiment of the present application includes a support frame 1, a rotating frame 2, a filling device 3, the rotating frame 2 is rotatably installed on the support frame 1, the rotating frame 2 has a vertically erected rotating shaft 201, the filling device 3 includes a material barrel 301, a plurality of filling units 302, a liftable positioning member 303, a lifting mechanism 304 and a plurality of adjustable filling cups 305, the material barrel 301 and each filling unit 302 are respectively installed on the rotating shaft 201 of the rotating frame 2, the material barrel 301 is located at the top of the filling unit 302, a bottom panel 3011 of the material barrel 301 has a plurality of discharge holes 3012, a fixed filling cup 3013 is installed in each discharge hole 3012, the fixed filling cups 3013 and the filling units 302 have the same number and correspond to one another, and the filling unit 302 includes a liftable bag-inserted filling cup 3021. The lifting mechanism 304 is installed on the rotating frame 2, the lifting positioning member 303 is installed on the rotating shaft 201 in an axially sliding manner along the rotating shaft 201, the plurality of adjustable measuring cups 305 are respectively installed on the lifting positioning member 303, the adjustable measuring cups 305 and the fixed measuring cups 3013 are the same in number and correspond to each other one by one, the lifting mechanism 304 comprises a lifting member, a driving unit 3042 and an adjusting member, the lifting member is a lifting sleeve 3041, the adjusting member is an adjusting gear 3043, the lifting sleeve 3041 is installed on the rotating shaft 201, the lifting sleeve 3041 abuts against the lifting positioning member 303 and supports the lifting positioning member 303, the driving unit 3042 is installed on the rotating frame 2, the adjusting gear 3043 is installed on the driving unit 3042 and is connected with the lifting sleeve 3041, the driving unit 3042 drives the lifting sleeve 3041 to move along the rotating shaft 201 in an axial direction through the adjusting gear 3043, the sleeve 3041 drives the lifting positioning member 303 to lift, when the liftable positioning member 303 is lifted, each adjustable measuring cup 305 is lifted along with the liftable positioning member 303, so that the overlapped area of each adjustable measuring cup 305 and the corresponding fixed measuring cup 3013 is changed, and the volume of the composite measuring cup formed by each adjustable measuring cup 305 and the corresponding fixed measuring cup 3013 is increased or decreased.
In an alternative, the liftable positioning member 303 is a liftable disk. The lifting positioning member 303 may also be a hollow disc or a lifting frame to reduce material consumption and weight.
In fig. 2, for the convenience of observation, the charging barrel is moved upward by a distance, so that the charging barrel is separated from the liftable positioning member 303 (liftable disk) by a larger distance, and actually, the distance between the charging barrel and the liftable positioning member is very close, so that each adjustable measuring cup 305 and the corresponding fixed measuring cup 3013 form a composite measuring cup.
The internal diameter of the inner side wall of the adjusting measuring cup 305 is gradually reduced from bottom to top, the external diameter of the outer side wall of the fixed measuring cup 3013 is gradually reduced from bottom to top, and when the adjusting measuring cup 305 is lifted to the highest position and the fixed measuring cup 3013 is completely overlapped with the adjusting measuring cup 305, the fixed measuring cup 3013 is completely positioned in the adjusting measuring cup 305. Preferably, the outer side wall of the fixed measuring cup 3013 is slightly smaller than the inner side wall of the adjustable measuring cup 305.
The cross section profile of the inner side wall of the adjusting measuring cup 305 is a trapezoid with a large top and a small bottom, and the cross section profile of the outer side wall of the fixing measuring cup 3013 is a trapezoid with a large top and a small bottom.
The cross section of the inner side wall of the adjusting measuring cup 305 is rectangular.
An annular slot 3014 is formed in the bottom surface of a bottom surface plate 3011 of the charging basket 301 located outside the discharge hole 3012, and when the adjusting measuring cup 305 rises, the top end of the adjusting measuring cup is inserted into the annular slot 3014, so that the adjusting measuring cup 305 and the fixed measuring cup 3013 can be better overlapped to form a composite measuring cup. The annular slot 3014 is used to insert the top end of the adjustable measuring cup 305 into the slot so that the adjustable measuring cup 305 and the fixed measuring cup 3013 form a composite measuring cup.
Internal threads are arranged on the inner side wall of the lifting sleeve 3041, a plurality of teeth capable of being meshed with the gear are arranged on the outer side wall of the lifting sleeve 3041, and the teeth are sequentially arranged along the circumferential direction of the outer side wall of the lifting sleeve 3041; the rotating shaft 201 is provided with an external thread 2011 which can be matched with the internal thread, so that the lifting sleeve 3041 is in threaded connection with the rotating shaft 201.
The driving unit 3042 includes a first servo motor 30421, a driving gear 30422, a driven gear 30423, and a vertical driving shaft 30424, the first servo motor 30421 is installed at the bottom of the rotating frame 2, the driving gear 30422 is installed on the output shaft of the first servo motor 30421, the vertical driving shaft 30424 is vertically disposed and rotatably installed on the rotating frame 2, the driven gear 30423 is fixed at the bottom end of the vertical driving shaft 30424, an adjusting gear 3043 is installed at the top of the vertical driving shaft 30424, and the adjusting gear 3043 is engaged with the teeth on the outer sidewall of the lifting sleeve 3041. When the first servo motor 30421 drives the driven gear 30423 to rotate through the driving gear 30422, the driven gear 30423 drives the adjusting gear 3043 to rotate through the vertical driving shaft 30424, and the adjusting gear 3043 drives the lifting sleeve 3041 to rotate, so that the lifting sleeve 3041 ascends or descends along the axial direction of the rotating shaft 201, and thus each adjustable measuring cup 305 ascends or descends, and the volume (i.e., filling amount) of the composite measuring cup formed by the adjustable measuring cup 305 and the corresponding fixed measuring cup 3013 is changed. Above-mentioned filling volume is adjusted and can not shut down, directly goes on in the course of the work, consequently very convenient and fast, and the demand that the producer adjusted the filling volume can both be satisfied at any time.
The filling unit 302 further includes a height adjusting mechanism 3022, the liftable bagging filling cup 3021 is installed on the rotating frame 2 in a liftable manner along the rotating frame 2, the height adjusting mechanism 3022 is disposed on the supporting frame 1, and the height adjusting mechanism 3022 is connected to the liftable bagging filling cup 3021 respectively.
Carousel formula filling mechanism still includes swivel mount drive arrangement (can not see in the picture), and swivel mount drive arrangement installs on support frame 1 and swivel mount drive arrangement drives swivel mount 2 and rotates. The rotating frame driving device of the embodiment comprises a second servo motor and a transmission mechanism, wherein the second servo motor is connected with the rotating frame 2 through the transmission mechanism and drives the rotating frame 2 to rotate.
The turntable type filling mechanism further comprises an openable sealing device 4 which can open or close the outlet of the composite measuring cup, and the openable sealing device 4 is installed on the rotating shaft 201. Since the structure thereof is fully disclosed in patent document No. 202110224912.7, it is not described herein in more detail.
The following operation is described with reference to fig. 1-4:
the carousel formula filling mechanism of this embodiment installs on the packagine machine, by the work of the carousel formula filling mechanism of packagine machine's PLC controlling means control. The lower part of the lifting bag-inserting filling cup 3021 of the turntable filling mechanism is provided with a longitudinal sealing device 5.
When the filling amount needs to be adjusted, the PLC control device controls the first servo motor 30421 to operate, the first servo motor 30421 drives the driven gear 30423 to rotate through the driving gear 30422, the driven gear 30423 drives the adjusting gear 3043 to rotate through the vertical driving shaft 30424, and the adjusting gear 3043 drives the liftable sleeve 3041 to rotate, so that the liftable sleeve 3041 ascends or descends along the axial direction of the rotating shaft 201, and each adjustable measuring cup 305 ascends or descends to change the volume (i.e., filling amount) of the composite measuring cup formed by the adjustable measuring cup 305 and the corresponding fixed measuring cup 3013.
In addition, it should be noted that the names of the parts and the like of the embodiments described in the present specification may be different, and the equivalent or simple change of the structure, the characteristics and the principle described in the present patent idea is included in the protection scope of the present patent. Various modifications, additions and substitutions for the specific embodiments described may be made by those skilled in the art without departing from the scope of the utility model as defined in the accompanying claims.
Claims (10)
1. The utility model provides a carousel formula filling mechanism with adjustable filling volume, includes support frame, swivel mount, filling device, and the swivel mount is rotationally installed on the support frame, and the swivel mount has the pivot of erectting perpendicularly, the filling device includes storage bucket, a plurality of filling unit, and storage bucket, each filling unit are installed respectively in the pivot of swivel mount, and the storage bucket is located filling unit top and storage bucket bottom panel has a plurality of discharge openings, all installs fixed quantity cup in every discharge opening, and both figures of fixed quantity cup and filling unit are the same and the one-to-one, and the filling unit includes liftable slash pocket filling material cup, its characterized in that: the filling device also comprises a lifting mechanism, a liftable positioning part and a plurality of adjusting measuring cups, wherein the lifting mechanism is arranged on the rotating frame, the liftable positioning part can be arranged on the rotating shaft in an axial sliding manner along the rotating shaft, the adjusting measuring cups are respectively arranged on the liftable positioning part, the adjusting measuring cups and the fixed measuring cups are the same in number and correspond to each other one by one, the lifting mechanism comprises a liftable part, a driving unit and an adjusting part, the liftable part is arranged on the rotating shaft, the liftable part supports the liftable positioning part and supports the liftable positioning part, the driving unit is arranged on the rotating frame, the adjusting part is arranged on the driving unit, the adjusting part is connected with the liftable part, the driving unit drives the liftable part to move along the axial direction of the rotating shaft through the adjusting part, the liftable part drives the positioning part to lift, and when the liftable positioning part lifts, each adjusting measuring cup lifts along with the liftable positioning part, the overlapped area of each adjusting measuring cup and the corresponding fixed measuring cup is changed, so that the volume of the composite measuring cup formed by each adjusting measuring cup and the corresponding fixed measuring cup is increased or decreased.
2. A carousel filling mechanism of adjustable fill volume as claimed in claim 1 wherein: the internal diameter of adjusting the graduated flask inside wall is from up reducing gradually down, the external diameter of fixed graduated flask lateral wall is from up reducing gradually down, rises to the highest point when adjusting the graduated flask, and when fixed graduated flask overlapped with the regulation graduated flask completely, fixed graduated flask was located adjusting the graduated flask completely.
3. A carousel filling mechanism of adjustable fill volume as claimed in claim 2 wherein: the cross section profile of the inner side wall of the adjusting measuring cup is in a trapezoid shape with a large top and a small bottom, and the cross section profile of the outer side wall of the fixing measuring cup is in a trapezoid shape with a large top and a small bottom.
4. A carousel filling mechanism with adjustable fill volume as claimed in claim 3 wherein: the cross section of the inner side wall of the adjusting measuring cup is rectangular.
5. A carousel filling mechanism with adjustable fill volume as claimed in claim 4 wherein: the bottom surface of the bottom panel of the charging bucket positioned outside the discharge hole is provided with an annular slot, and the top end of the adjusting measuring cup is inserted into the annular slot when the adjusting measuring cup rises, so that the adjusting measuring cup and the fixed measuring cup can be better overlapped to form a composite measuring cup.
6. A carousel filling mechanism of adjustable fill volume as claimed in claim 1 wherein: the lifting part is a lifting sleeve, internal threads are arranged on the inner side wall of the lifting sleeve, a plurality of teeth capable of being meshed with the gear are arranged on the outer side wall of the lifting sleeve, and the teeth are sequentially arranged along the circumferential direction of the outer side wall of the lifting sleeve; the rotating shaft is provided with an external thread which can be matched with the internal thread.
7. A carousel filling mechanism of adjustable fill volume as claimed in claim 6 wherein: the drive unit includes motor, driving gear, driven gear, perpendicular drive shaft, the regulating part is adjusting gear, and the motor is installed in the swivel mount bottom, and the driving gear is installed on motor output shaft, and perpendicular drive shaft sets up perpendicularly and rotationally installs on the swivel mount, and driven gear fixes in perpendicular drive shaft bottom, and adjusting gear installs at perpendicular drive shaft top, adjusting gear and the tooth toothing of liftable sleeve lateral wall.
8. A carousel filling mechanism with adjustable fill volume as claimed in claim 7 wherein: the motor is a servo motor.
9. A carousel filling mechanism of adjustable fill volume as claimed in claim 1 wherein: the filling unit further comprises a height adjusting mechanism, the liftable insert bag filling cup can be mounted on the rotating frame in a lifting mode along the rotating frame, the height adjusting mechanism is arranged on the supporting frame, and the height adjusting mechanism is connected with the liftable insert bag filling cup.
10. A carousel filling mechanism of adjustable fill volume as claimed in claim 1 wherein: carousel formula filling mechanism still includes swivel mount drive arrangement, and swivel mount drive arrangement installs on the support frame and swivel mount drive arrangement drives the swivel mount and rotates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121804363.2U CN215664192U (en) | 2021-08-04 | 2021-08-04 | Carousel formula filling mechanism with adjustable filling volume |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121804363.2U CN215664192U (en) | 2021-08-04 | 2021-08-04 | Carousel formula filling mechanism with adjustable filling volume |
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| Publication Number | Publication Date |
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| CN215664192U true CN215664192U (en) | 2022-01-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202121804363.2U Active CN215664192U (en) | 2021-08-04 | 2021-08-04 | Carousel formula filling mechanism with adjustable filling volume |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115339694A (en) * | 2022-08-13 | 2022-11-15 | 云南玉溪华宁宁州香食品有限责任公司 | Can production liquid filling machine |
-
2021
- 2021-08-04 CN CN202121804363.2U patent/CN215664192U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115339694A (en) * | 2022-08-13 | 2022-11-15 | 云南玉溪华宁宁州香食品有限责任公司 | Can production liquid filling machine |
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