CN215661915U - Automobile AB column interior trim part fabric cladding and welding integrated equipment - Google Patents
Automobile AB column interior trim part fabric cladding and welding integrated equipment Download PDFInfo
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- CN215661915U CN215661915U CN202022729643.3U CN202022729643U CN215661915U CN 215661915 U CN215661915 U CN 215661915U CN 202022729643 U CN202022729643 U CN 202022729643U CN 215661915 U CN215661915 U CN 215661915U
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- rack
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- 238000003466 welding Methods 0.000 title claims abstract description 106
- 239000004744 fabric Substances 0.000 title claims abstract description 22
- 238000005253 cladding Methods 0.000 title claims abstract description 12
- 238000005096 rolling process Methods 0.000 claims abstract description 4
- 238000003860 storage Methods 0.000 claims abstract description 3
- 230000007246 mechanism Effects 0.000 claims description 30
- 238000003825 pressing Methods 0.000 claims description 3
- 239000003292 glue Substances 0.000 abstract description 7
- 238000010438 heat treatment Methods 0.000 abstract description 5
- 238000004140 cleaning Methods 0.000 abstract description 2
- 229910000679 solder Inorganic materials 0.000 abstract description 2
- 238000004023 plastic welding Methods 0.000 abstract 1
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 230000010354 integration Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 229910001069 Ti alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000007688 edging Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of automobile interior trim welding, in particular to an automobile AB column interior trim piece fabric cladding and welding integrated device which comprises a rack and a motor cabinet, wherein the motor cabinet is fixed on the outer wall of the top of the rack through screws, and is characterized in that the outer wall of the top of the rack is provided with an electric rolling door, the outer wall of the top of the rack is fixed with an air storage tank through bolts, the outer wall of the top of the rack is provided with an ultrasonic electric box, the outer wall of the bottom of the rack is provided with a rocker arm, the outer wall of one side of the rack is fixed with a starting button through screws, the inner wall of the bottom of the rack is fixed with an aviation quick plug through screws, the top of the rack is provided with an A column rack, and the two sides of the rack are provided with B column racks, the utility model adopts an ultrasonic electric box welding mode to completely replace a glue heating and bonding mode by adopting a pollution-free and efficient cleaning welding mode, because the ultrasonic welding of plastics does not need to use solder, no harmful gas is generated.
Description
Technical Field
The utility model relates to the technical field of automobile interior trim welding, in particular to automobile AB column interior trim fabric cladding and welding integrated equipment.
Background
The automobile interior system is an important component of an automobile body, the design workload of the interior system accounts for more than 60% of the design workload of the automobile model, far exceeds the appearance of the automobile, and is one of the most important parts of the automobile body, and the welding of the automobile interior needs professional technicians and professional technical equipment.
The traditional production process generally adopts glue to heat and adhere to the fabric manually, the glue heating is not environment-friendly, harmful chemicals can be generated, the glue heating does not accord with the national standard, the glue is harmful to human bodies, and workers can cause diseases when working for a long time, so that the problem is solved by an integrated coating and welding device for the fabric of the automobile AB column interior trim part urgently.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the defects in the prior art, and provides an automobile AB column interior trim part fabric coating and welding integrated device.
In order to achieve the purpose, the utility model adopts the following technical scheme:
the utility model provides an automobile AB post interior trim material cladding welding integration equipment, includes frame and motor cabinet, the top outer wall of electricity rack through the fix with screw in frame, the top outer wall of frame is provided with electric rolling shutter door, the top outer wall of frame passes through bolt fastening and gas holder, and the top outer wall of frame is provided with the ultrasonic wave electronic box, the bottom outer wall of frame is provided with the rocking arm, and one side outer wall of frame has start button through the fix with screw, the bottom inner wall of frame has the aviation to insert soon through the fix with screw, and the top of frame is provided with A post frame, and the both sides of frame are provided with B post frame.
Preferably, the inner wall of one side of the rack is provided with a guide wheel, and the guide wheel is positioned below the B-column rack.
Preferably, the inner wall of the frame is provided with an A-column die and a pressing mechanism.
Preferably, the inner wall of the rack is respectively provided with a first welding edge covering unit, a second welding edge covering unit, a third welding edge covering unit, a fourth welding edge covering unit, a fifth welding edge covering unit and a sixth welding edge covering unit.
Preferably, an electric control cabinet is arranged below the B-column rack, and an edge-wrapping welding mechanism at the tail part of the B-column, a B-column positioning jig and a cylinder starting jig are arranged at the top of the B-column rack.
Preferably, the inner wall of the rack is provided with a first B column angle falling welding mechanism and a second B column angle falling welding mechanism.
Preferably, the inner wall of the frame is provided with a B-column inner window welding mechanism.
Compared with the prior art, the utility model provides the coating and welding integrated equipment for the fabric of the automobile AB column interior trim part, which has the following beneficial effects:
1. through the ultrasonic electronic box that sets up, adopt ultrasonic electronic box welding to adopt the clean welding mode of pollution-free efficient to replace glue heating bonding mode completely, need not use the solder when owing to ultrasonic bonding plastics, do not produce harmful gas.
2. Through frame, automatically controlled cabinet and the welding start button that sets up, simple operation when this novel welding cladding all-in-one uses disassembles easy maintenance moreover, labour saving and time saving, pollution-free, the noise is little, and economic benefits is outstanding, has satisfied the functional demand completely, and production efficiency is fast, and the precision is high.
3. Through the ultrasonic electronic box that sets up, realize A.B post exchange function, ultrasonic wave tool has the communication socket with equipment, and equipment can accept the signal immediately and transfer this kind of product welding parameter when changing a new welding tool after, and operating personnel need not to carry out parameter setting again, has overcome because the welding product that sets for the maloperation and has scrapped quantity.
4. Through the welding unit I of borduring, the welding unit II of borduring, the welding unit III of borduring, the welding unit IV of borduring, the welding unit five of borduring and the welding unit six of borduring that set up, all adopt the low-power 35K transducer amplitude low noise low accuracy height for noise reduction reaches national standard, and the transducer is all adopted titanium alloy material life and is improved ultrasonic wave fatigue resistance ability.
5. By the arranged frame, the ultrasonic technology and the coating integration are combined to break through the monopoly abroad to realize new innovation, and a new contribution made by the coating, cleaning and welding integration of the automotive upholstery in China is solved.
6. Linkage is formed by the arranged related devices, so that the equipment is high in automation degree, high in precision and high in product rejection rate of all PLC control, high in speed and good in stability.
7. Through the automatically controlled door that sets up, every ultrasonic bonding mechanism department of group is equipped with the protection casing and prevents that the transducer high-voltage line leaks electricity and cause irreversible injury to the human body, and equipment both sides are equipped with safe grating and can't start when the people hand gets into the equipment in the weld zone, and the machine both sides are equipped with emergency shutdown function, prevent dangerous emergence such as maloperation or electric shock, have good security performance.
8. The welding mould of the equipment is made of titanium alloy materials, so that the service life is long, the structure is convenient to replace, and the operation of aligning the mould which is only needed to be detached by a wrench and replaced is simple.
9. The controller independently developed in the equipment can accurately control the heat output, and the welded seam has high strength and attractive appearance under the condition of a correct process range. The welding deformation is small.
10. The novel servo mechanism positioning die is used for positioning the cloth in the B column through setting, the positioning precision of the X.Y360-degree rotating structure is high, no dead angle in any direction of X.Y is guaranteed, and the welding position is guaranteed. The welding is finished once, the manual multiple welding is avoided, and the production efficiency is greatly improved.
11. Through the welding unit of borduring and the welding mechanism of the equipment that sets up, the utilization ratio improves the cladding welding that satisfies different products by a wide margin, only needs to change different tool and main part and realizes inserting soon butt joint side greatly reduced cost in business and improve equipment reuse rate.
Drawings
FIG. 1 is a perspective view of the overall appearance of an automobile AB pillar interior trim piece fabric cladding and welding integrated device provided by the utility model;
FIG. 2 is a perspective view of the frame part of the column A in the integrated coating and welding equipment for the upholstery of the automobile AB column;
fig. 3 is a perspective view of a B-pillar frame part in the automobile AB-pillar interior trim cover welding integrated equipment provided by the utility model.
In the figure: 1. a frame; 2. an electrical cabinet; 3. an electric roller shutter door; 4. a gas storage tank; 5. an ultrasonic electronic box; 6. a guide wheel; 7. aviation quick plug; 8. a rocker arm; 9. a start button; 10. a column frame; 11. a column A mold; 12. a hold-down mechanism; 13. welding a first edge covering unit; 14. welding a second edge covering unit; 15. welding a third edge covering unit; 16. welding a wrapping unit IV; 17. welding a wrapping unit V; 18. welding a wrapping unit six; 19. an electric control cabinet; 20. a B-pillar frame; 21. an edge welding mechanism is arranged at the tail of the B column; 22. a first corner welding mechanism of the B column; 23. a second corner welding mechanism of the B column; 24. b, a welding mechanism for the inner window of the column; 25. b, positioning a jig for the column; 26. a B column tail part double-edge welding mechanism; 27. the cylinder starts the tool.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Referring to fig. 1-3, an automobile AB column interior trim part fabric cladding welding integration equipment, including frame 1 and motor cabinet 2, motor cabinet 2 is fixed in the top outer wall of frame 1 through the screw, the top outer wall of frame 1 is provided with electric rolling slats door 3, the top outer wall of frame 1 passes through bolt fastening and gas holder 4, and the top outer wall of frame 1 is provided with ultrasonic wave electronic box 5, the bottom outer wall of frame 1 is provided with rocking arm 8, and one side outer wall of frame 1 has start button 9 through the fix with screw, the bottom inner wall of frame 1 has aviation fast plug 7 through the fix with screw, and the top of frame 1 is provided with A column frame 10, the both sides of frame 1 are provided with B column frame 20.
In the utility model, a guide wheel 6 is arranged on the inner wall of one side of the frame 1, and the guide wheel 6 is positioned below the B-pillar frame 20.
In the utility model, the inner wall of the frame 1 is provided with an A-column die 11 and a pressing mechanism 12.
In the utility model, the inner wall of the frame 1 is respectively provided with a first welding edge covering unit 13, a second welding edge covering unit 14, a third welding edge covering unit 15, a fourth welding edge covering unit 16, a fifth welding edge covering unit 17 and a sixth welding edge covering unit 18.
In the utility model, an electric control cabinet 19 is arranged below a B-column rack 20, and the top of the B-column rack 20 is provided with a B-column tail part edging welding mechanism 21, a B-column tail part edging welding mechanism 26, a B-column positioning jig 25 and an air cylinder starting jig 27.
In the utility model, a first B-pillar corner welding mechanism 22 and a second B-pillar corner welding mechanism 23 are arranged on the inner wall of the frame 1.
In the utility model, the inner wall of the frame 1 is provided with a B-pillar inner window welding mechanism 246.
The working principle is as follows: when in use, the device moves through the pulley arranged at the bottom, the device is integrally moved to a target position, the surface fabric edge folding and the surface fabric welding of the A column frame 10 and the B column frame 20 are integrated on an A.B column plastic piece at the same time, the edge-imitating cloth pushing is carried out by the ultrasonic welding head under the operation state of the driving force of the cylinder, wherein the cylinder is arranged in the welding and edge-covering unit I-6, the cylinder continuously runs to a limit point, the ultrasonic welding head moves angularly to press the cloth through a lever mechanism, the ultrasonic welding head vibrates to weld, the integration of the actions is greatly improved, the production efficiency of an enterprise is greatly increased, the speed is high, the precision is high, the stability and the consistency are good, the ultrasonic electric box 5 is adopted to weld, the pollution-free and efficient clean welding mode is completely adopted to replace the glue heating and bonding mode, and no harmful gas is generated because welding flux is not needed when plastics are welded by ultrasonic, through welding unit one of borduring, welding unit two of borduring, welding unit three of borduring, welding unit four of borduring, welding unit five of borduring and welding unit six pairs of interior decorations after welding are bordured, through hold-down mechanism 12 to weld the interior decorations of borduring compress tightly, carry out the auxiliary weld through B post afterbody a borduring welding mechanism and B post afterbody a borduring welding mechanism simultaneously, welding speed is fast moreover, of high quality, realize automatic control easily, consequently have fine industrial application prospect.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution of the present invention and the inventive concept thereof should be covered by the scope of the present invention.
Claims (7)
1. An automobile AB column interior trim part fabric cladding and welding integrated device comprises a frame (1) and a motor cabinet (2), the electric cabinet (2) is fixed on the outer wall of the top of the frame (1) through screws, it is characterized in that the outer wall of the top of the frame (1) is provided with an electric rolling door (3), the outer wall of the top of the frame (1) is fixed with an air storage tank (4) through a bolt, an ultrasonic electronic box (5) is arranged on the outer wall of the top of the frame (1), a rocker arm (8) is arranged on the outer wall of the bottom of the frame (1), and a starting button (9) is fixed on the outer wall of one side of the frame (1) through a screw, an aviation quick plug (7) is fixed on the inner wall of the bottom of the frame (1) through a screw, and the top of the frame (1) is provided with an A-column frame (10), and the two sides of the frame (1) are provided with B-column frames (20).
2. The automobile AB column interior trim piece fabric cladding and welding integrated equipment according to claim 1, characterized in that a guide wheel (6) is arranged on one side inner wall of the frame (1), and the guide wheel (6) is positioned below the B column frame (20).
3. The automobile AB post interior trim part fabric cladding and welding integrated equipment according to claim 1, characterized in that an A post mold (11) and a pressing mechanism (12) are arranged on the inner wall of the frame (1).
4. The covering and welding integrated equipment for the automobile AB post interior trim part fabric is characterized in that a first welding and edge covering unit (13), a second welding and edge covering unit (14), a third welding and edge covering unit (15), a fourth welding and edge covering unit (16), a fifth welding and edge covering unit (17) and a sixth welding and edge covering unit (18) are arranged on the inner wall of the frame (1) respectively.
5. The automobile AB post interior trim part fabric covering and welding integrated equipment according to claim 1, wherein an electric control cabinet (19) is arranged below the B post frame (20), and a B post tail part edge-covering welding mechanism (21), a B post tail part edge-covering welding mechanism (26), a B post positioning jig (25) and a cylinder starting jig (27) are arranged at the top of the B post frame (20).
6. The automobile AB post interior trim piece fabric covering and welding integrated equipment as claimed in claim 1, wherein a first B post corner welding mechanism (22) and a second B post corner welding mechanism (23) are arranged on the inner wall of the frame (1).
7. The automobile AB post interior trim piece fabric covering and welding integrated equipment according to claim 6, characterized in that the inner wall of the frame (1) is provided with a B post inner window welding mechanism (24).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022729643.3U CN215661915U (en) | 2020-11-23 | 2020-11-23 | Automobile AB column interior trim part fabric cladding and welding integrated equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022729643.3U CN215661915U (en) | 2020-11-23 | 2020-11-23 | Automobile AB column interior trim part fabric cladding and welding integrated equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215661915U true CN215661915U (en) | 2022-01-28 |
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ID=79949130
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022729643.3U Active CN215661915U (en) | 2020-11-23 | 2020-11-23 | Automobile AB column interior trim part fabric cladding and welding integrated equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215661915U (en) |
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2020
- 2020-11-23 CN CN202022729643.3U patent/CN215661915U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An integrated equipment for fabric coating and welding of automotive AB pillar interior decorations Effective date of registration: 20231228 Granted publication date: 20220128 Pledgee: Bank of Shanghai Limited by Share Ltd. Pudong branch Pledgor: Shanghai Chenfeng Industrial Development Co.,Ltd. Registration number: Y2023310000942 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |