CN215658420U - Composite laser equipment and special fixture - Google Patents
Composite laser equipment and special fixture Download PDFInfo
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- CN215658420U CN215658420U CN202120825640.1U CN202120825640U CN215658420U CN 215658420 U CN215658420 U CN 215658420U CN 202120825640 U CN202120825640 U CN 202120825640U CN 215658420 U CN215658420 U CN 215658420U
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- 239000002131 composite material Substances 0.000 title claims abstract description 35
- 239000000463 material Substances 0.000 claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 16
- 239000004579 marble Substances 0.000 claims abstract description 15
- 239000004065 semiconductor Substances 0.000 claims description 47
- 239000000843 powder Substances 0.000 claims description 18
- 230000001681 protective effect Effects 0.000 claims description 9
- 238000001816 cooling Methods 0.000 claims description 7
- 239000000835 fiber Substances 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 238000001514 detection method Methods 0.000 claims description 6
- UIZLQMLDSWKZGC-UHFFFAOYSA-N cadmium helium Chemical compound [He].[Cd] UIZLQMLDSWKZGC-UHFFFAOYSA-N 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 3
- 239000000428 dust Substances 0.000 claims description 3
- 230000008439 repair process Effects 0.000 claims description 3
- 230000002787 reinforcement Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 230000000694 effects Effects 0.000 abstract description 14
- 238000002310 reflectometry Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 4
- 239000010949 copper Substances 0.000 description 17
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 15
- 229910052802 copper Inorganic materials 0.000 description 15
- 239000013307 optical fiber Substances 0.000 description 15
- 230000000996 additive effect Effects 0.000 description 13
- 239000000654 additive Substances 0.000 description 12
- 238000010521 absorption reaction Methods 0.000 description 10
- 239000007788 liquid Substances 0.000 description 9
- 238000003466 welding Methods 0.000 description 8
- 238000009434 installation Methods 0.000 description 7
- 238000009835 boiling Methods 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 4
- 230000003014 reinforcing effect Effects 0.000 description 4
- 229910000881 Cu alloy Inorganic materials 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 230000000007 visual effect Effects 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 238000003698 laser cutting Methods 0.000 description 2
- 230000031700 light absorption Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000010583 slow cooling Methods 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F12/00—Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
- B22F12/40—Radiation means
- B22F12/44—Radiation means characterised by the configuration of the radiation means
- B22F12/45—Two or more
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/10—Sintering only
- B22F3/105—Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/21—Bonding by welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Plasma & Fusion (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
The utility model discloses a composite laser device and a special clamp, belongs to the technical field of laser corollary equipment, and is designed for solving the technical problems of high power requirement and high cost of a laser when a high-reflectivity material is processed. The utility model comprises the following steps: the method comprises the following steps: the laser device comprises a laser component and a portal frame, wherein the portal frame is arranged on a fixed platform, and the portal frame and the fixed platform can be made of marble materials. And a moving mechanism system platform is arranged on the fixed platform and can be used for placing a product to be processed. The laser can move rapidly along the portal frame, so that the laser can move relative to a product to be processed, and the effects of improving the production efficiency and saving the cost can be achieved.
Description
Technical Field
The utility model relates to a laser equipment technical field especially relates to a compound laser equipment and special anchor clamps.
Background
At present, when high-reflection materials are repaired, the power requirement on a laser is particularly high, a laser at the ten-thousand watt level is needed, the laser at the ten-thousand watt level in China is almost in a blank stage when used for laser additive manufacturing, the laser at the current stage still depends on an imported laser as a main part, the cost of the imported laser at the ten-thousand watt level is high, the maintenance period is long, and meanwhile, the configured additive manufacturing laser head also needs to be capable of bearing the power of the laser at the ten-thousand watt level, so that the power requirement on the laser is extremely high.
Disclosure of Invention
In order to solve the technical problems of high power requirement and high cost of a laser when high-reflectivity materials are processed, composite laser equipment and a special clamp are provided.
In order to achieve the above object, the utility model provides a compound laser equipment:
the method comprises the following steps: the laser device comprises a laser device assembly and a portal frame, wherein the laser device assembly comprises at least one type of laser device, the laser device can move along the portal frame, so that the laser device can move relative to a product to be processed, and the laser device comprises a semiconductor laser device, a blue laser device and a helium-cadmium laser device.
Optionally, the device further comprises a portal frame, wherein the portal frame is arranged on the fixed platform, and the portal frame and the fixed platform can be made of marble materials.
Optionally, a moving mechanism system platform is arranged on the fixed platform, and the moving mechanism system platform can be used for placing a product to be processed.
Optionally, a special fixture is detachably connected to the motion mechanism system platform, and the special fixture can be used for fixing a product to be processed.
Optionally, a platform moving caster block is arranged at the bottom of the fixed platform.
Optionally, the bottom of the fixed platform is further provided with a platform fixing support block.
Optionally, the bottom of the fixed platform is further provided with platform foundation reinforcing ribs.
Optionally, an optical fiber tow chain is arranged between the gantry and the laser assembly.
Optionally, the total number of the laser units in each type can be greater than or equal to 2.
Optionally, the laser component mainly comprises a semiconductor laser and/or a blue laser;
the laser wavelength output by the semiconductor laser can be 890-990 nm, and the laser wavelength output by the blue laser can be 430-470 nm;
or the wavelength of the blue laser is 450nm, and the wavelength of the semiconductor laser is 915 nm.
Alternatively, the semiconductor laser power may be set to 3000W, and the blue laser may be set to 1000W.
Optionally, one end of the semiconductor laser and/or one end of the blue laser are detachably connected with a multi-wavelength light beam fitting system.
Optionally, a water cooling system is arranged at the bottom of the multi-wavelength light beam fitting system.
Optionally, a single-channel coaxial powder feeder is arranged on one side of the laser assembly.
Optionally, a protective gas device is arranged at the laser output end of the laser assembly.
Optionally, one side of the multi-wavelength light beam fitting system is connected with a CCD vision detection system.
Optionally, a protective lens system is also included.
Optionally, the number of the semiconductor lasers and the number of the blue lasers may be one or more, and the semiconductor lasers and the number of the blue lasers are respectively used for outputting one or more laser beams with the same wave band or different wave bands, and the laser beams may be coaxial beams or non-coaxial beams.
Optionally, the special fixture may be used in any one of the above composite laser devices.
Optionally, the clamp comprises a clamp body and a motion guide rail platform, wherein the clamp body can move along the motion guide rail platform under the driving of external force.
Optionally, the motion guide rail platform is connected with the servo motor platform.
Optionally, the front end and/or the rear end of the guide rail of the moving guide rail platform is provided with a dust cover protection system.
Optionally, one end of the fixture body is an installation base, the installation base is provided with a base fixing screw hole, the installation base and the supporting platform can be fixed through the base fixing screw hole and a screw, and the supporting platform can be made of marble.
Optionally, the side of the clamp body is further provided with a positioning assembly, and the positioning assembly may include a rear positioning portion, a front positioning portion, a left positioning portion, and a right positioning portion.
Optionally, the rear positioning part is driven by a rear cylinder to achieve the positioning purpose;
the front side positioning part is driven by a front side air cylinder to realize the purpose of positioning;
the left positioning part is driven by a left air cylinder to realize the positioning purpose;
the right positioning part is driven by the right cylinder to realize the positioning purpose.
Optionally, the servo motor platform drives the product to be processed, which has been positioned, to be positioned under the laser assembly.
Optionally, the bottom of the supporting platform is provided with a mounting foot.
Optionally, the laser assembly and the special fixture may be completely independent devices that can be used independently, or may be two sub-devices that belong to the same device and are used in cooperation with each other.
Optionally, the servo motor platform is configured to drive the fixture body, which has achieved the positioning function on the product to be processed, to the laser component under the multi-wavelength complex laser, and to perform material increase or repair on the product to be processed through the multi-wavelength complex laser.
The beneficial effects of utility model do: the laser instrument can be along portal frame rapid draing for the laser instrument takes place the displacement for waiting to process the product, the laser instrument mainly comprises semiconductor laser and/or blue laser, can be swing joint between semiconductor laser and the blue laser, semiconductor laser also can take place the displacement for the blue laser promptly, the relative position of the laser facula of semiconductor laser and blue laser output can change promptly, wait to process the product promptly and can be for waiting to cut and/or wait to weld and/or wait to increase the product of material, this composite laser equipment possesses the function of welding the product or increasing the material when laser cutting promptly, can reach the effect that improves production efficiency and saving cost.
Drawings
FIG. 1 is a schematic view of the overall structure of the utility model;
fig. 2 is a schematic diagram of a laser in the utility model;
FIG. 3 is a schematic view of the combination of coaxial powder and light beam of the present invention;
FIG. 4 is a schematic view of a utility model in the form of welding or additive;
fig. 5 is a schematic diagram of the absorption rate of infrared light and blue light to different materials and high reflective materials of the utility model;
FIG. 6 is a schematic diagram showing the decrease of reflectivity of the utility model copper to laser with 1.06um wavelength as its temperature increases;
FIG. 7 is a schematic view of a partial structure of a special fixture of the present invention;
fig. 8 is a schematic structural view of a special fixture in the utility model in a top view direction;
fig. 9 is a schematic structural view of a special fixture and a laser assembly according to the present invention.
Detailed Description
Reference will now be made in detail to embodiments of the utility model, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below by referring to the drawings are exemplary intended for explaining the utility model and are not to be construed as limiting the utility model. In the description of the present invention, it is to be understood that the terms "inside", "upper", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, only for convenience of description and simplified description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, "a plurality" means two or more unless otherwise specified. In the description of the utility model, unless expressly stated or limited otherwise, the term "connected" is to be understood in a broad sense, e.g. fixedly connected, detachably connected, or integral; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the utility model can be understood in specific cases to those of ordinary skill in the art.
The utility model is further explained with the following figures:
referring to fig. 1, in an embodiment of the present invention, the composite laser apparatus includes a gantry 1, and a laser module 5 is disposed on the gantry 1, wherein the gantry may be made of marble; the laser component 5 mainly comprises a semiconductor laser 10 and/or a blue laser 11, wherein the laser wavelength output by the semiconductor laser 10 can be 890-990 nm, and the laser wavelength output by the blue laser 11 can be 430-470 nm.
In this embodiment, the laser module 5 can move fast along the gantry 1, so that the laser module 5 is displaced relative to the product 27 to be processed, the laser module 5 mainly comprises the semiconductor laser 10 and/or the blue laser 11, the semiconductor laser 10 and the blue laser 11 can be movably connected, that is, the semiconductor laser 10 can also be displaced relative to the blue laser 11, that is, the relative positions of laser spots output by the semiconductor laser 10 and the blue laser 11 can be changed, that is, the product 27 to be processed can be the product 27 to be cut and/or welded and/or subjected to material addition, that is, the composite laser device has the function of welding or material addition to the product 27 while performing laser cutting, and the effects of improving the production efficiency and saving the cost can be achieved.
Referring to fig. 1, in a second embodiment of the present invention, the laser module 5 of the composite laser device includes at least one type of laser, for example, a first type of helium cadmium laser and a second type of titanium sapphire laser, or a first type of red laser and a second type of blue laser, and the total number of the added lasers of each type can be greater than or equal to 2, that is, at least two lasers for outputting laser light are included in the laser module 5.
When the laser component 5 mainly comprises the semiconductor laser 10 and/or the blue laser 11, the blue laser wavelength is 450nm, the semiconductor laser wavelength is 915nm, the power of the semiconductor laser 10 can be set to 3000W, the blue laser 11 can be set to 1000W, and referring to fig. 5 and 6, as the temperature of copper rises, the reflectivity of the copper to the laser with the wavelength of 1.06um decreases, namely the absorptivity increases;
the absorption rate of the liquid copper can be improved to about 40 percent, and the absorption rate of the liquid copper is even more about 65 percent after the liquid copper is vaporized beyond the boiling point.
Taking the case of processing red copper by a 6000 watt optical fiber laser as an example:
1. when the material is initially heated, the photo-thermal effect of absorption is 6000 x 5% = 300W;
2. when the material is changed into liquid after exceeding the melting point of 1083 ℃, the absorbed light-heat effect is as follows:
6000 x (5+20)% =1500W, which is increased by 5 times, the part of energy heats the copper liquid at a very high speed, so that the copper liquid is heated to be close to a boiling point of 2652 ℃ instantly and is boiled violently;
3. when the liquid bath exceeds 2652 ℃, the photo-thermal effect of absorption is:
6000 x 40%, a large amount of plasma cloud is generated and a large amount of spatter is generated;
4. the plasma continuously absorbs the laser beam energy to generate ultrahigh temperature, the laser energy is prevented from acting on a welding seam, a heat affected zone is expanded, and the penetration and the welding speed are saturated;
according to experimental data, a 6000 watt optical fiber laser:
1. when the material is initially heated, the photo-thermal effect of absorption is 6000 x 5% = 300W,
2. liquid, absorbed photo-thermal effects are:
6000 × 5+20)% =1500W, overheating is generated;
3. at boiling, the photo-thermal effect absorbed is 6000 x 40% = 2400W,
according to experimental data, the 500W blue laser:
1. the initial absorptivity is 500 x 65% =330W, and the effect is consistent with that of a 6000W optical fiber laser;
2. liquid absorptance 500 × (65+20)% = 425W;
3. the increased power is insufficient to produce boiling;
by comparison, when copper is processed by using a 6000W single fiber laser, the processing effect is equivalent to that of a 500W blue laser.
The results of experimental analysis in the figure can be used to derive: the blue light absorption rate of the high-reflection material Cu is about 65%, and the red light absorption rate of the high-reflection material Cu is about 5%. The absorption rate of blue light to copper is 12 times of that of infrared light, the wavelength of the blue light is about 455nm, the semiconductor infrared light is 930-980nm, and the infrared optical fiber is 1030-1070nm, in some welding or additive manufacturing processes, if a single optical fiber is welded, a ten-thousand-watt laser is needed, but composite laser can be realized only by a 4-kilowatt laser component 5 (namely, a 3000W infrared laser and a 1000W blue laser), and the advantages of high cost performance, easy maintenance and simple operation are achieved.
In this embodiment, after one or more laser beams pass through the semiconductor laser 1 and the blue laser 2, the laser beams pass through the protective lens system 8 after passing through the multi-wavelength fitting system 3 and reach the surface of additive manufacturing, the one-way coaxial powder feeder 5 is connected to the powder feeder for powder feeding, the shielding gas device 6 is connected to nitrogen, the track is confirmed through the CCD detection system 7, after the powder passes through the one-way coaxial powder feeder 5, the powder falls on the surface to be additively manufactured, and then the multi-wavelength laser beams irradiate on the surface of the powder, so that the powder forms a metallurgical bonding layer on the surface to be additively manufactured quickly to achieve the additive effect.
Referring to fig. 1, in a third embodiment of the present invention, the composite laser apparatus includes a laser assembly 5, wherein the gantry may be made of marble; the laser component 5 mainly comprises a semiconductor laser 10 and/or a blue laser 11, wherein the laser wavelength output by the semiconductor laser 10 can be 890-990 nm, and the laser wavelength output by the blue laser 11 can be 430-470 nm;
the portal frame 1 is arranged on a fixed platform 2, wherein the fixed platform 2 can be made of marble;
the fixed platform 2 is provided with a motion mechanism system platform 3, and the motion mechanism system platform 3 can be used for placing a product 27 to be processed;
the special fixture 4 is detachably connected to the motion mechanism system platform 3, and the special fixture 4 can be used for fixing a product 27 to be processed;
the bottom of the fixed platform 2 is provided with a platform moving caster block 6, and the platform moving caster block 6 is used for facilitating the displacement of the fixed platform 2;
the bottom of the fixed platform 2 is also provided with a platform fixing support block 7;
the bottom of the fixed platform 2 is also provided with a platform foundation reinforcing rib 8;
an optical fiber drag chain 9 is arranged between the portal frame 1 and the laser component 5, and the optical fiber drag chain 9 is used for protecting optical fibers and ensuring that the optical fibers are not bent;
one end of the semiconductor laser 10 and/or one end of the blue laser 11 are/is detachably connected with a multi-wavelength light beam fitting system 12;
the bottom of the multi-wavelength light beam fitting system 12 is provided with a water cooling system 13 for cooling the laser component 5, thereby playing a role in protecting the laser component 5.
In this embodiment, the effect of optic fibre tow chain 9 is for protecting optic fibre, optic fibre minimum radius can be more than or equal to 100mm, ensure that optic fibre does not bend, ensure the stability of laser subassembly 5 transmission power, the condition that prevents to burn out optic fibre takes place, laser subassembly 5 installs on marble portal frame 1, laser subassembly 5 accessible complex slide rail and slide move on marble portal frame 1, in order to realize the automation, also can make laser subassembly 5 move fast on marble portal frame 1 through driving motor, light beam fitting system 12 is used for fitting two bundles of laser to the coplanar, water cooling system 13 is used for taking away the heat that laser subassembly 5 produced through the water that circulates, play the effect of protection laser subassembly 5.
Referring to fig. 1-3, in a fourth embodiment of the present invention, the composite laser apparatus includes a gantry 1, and a laser assembly 5 is disposed on the gantry 1, wherein the gantry may be made of marble;
the portal frame 1 is arranged on a fixed platform 2, wherein the fixed platform 2 can be made of marble;
the fixed platform 2 is provided with a motion mechanism system platform 3, and the motion mechanism system platform 3 can be used for placing a product 27 to be processed;
the special fixture 4 is detachably connected to the motion mechanism system platform 3, and the special fixture 4 can be used for fixing a product 27 to be processed;
the bottom of the fixed platform 2 is provided with a platform moving caster block 6, and the platform moving caster block 6 is used for facilitating the displacement of the fixed platform 2;
the bottom of the fixed platform 2 is also provided with a platform fixing support block 7;
the bottom of the fixed platform 2 is also provided with a platform foundation reinforcing rib 8;
an optical fiber drag chain 9 is arranged between the portal frame 1 and the laser component 5, and the optical fiber drag chain 9 is used for protecting optical fibers and ensuring that the optical fibers are not bent;
the laser component 5 mainly comprises a semiconductor laser 10 and/or a blue laser 11, wherein the laser wavelength output by the semiconductor laser 10 can be 890-990 nm, and the laser wavelength output by the blue laser 11 can be 430-470 nm;
one end of the semiconductor laser 10 and/or one end of the blue laser 11 are/is detachably connected with a multi-wavelength light beam fitting system 12;
the bottom of the multi-wavelength light beam fitting system 12 is provided with a water cooling system 13;
a single-way coaxial powder feeder 14 is arranged on one side of the laser component 5, and the single-way coaxial powder feeder 14 is used for conveying powder to the surface of a product 27 to be processed;
referring to fig. 3, a is a composite beam, B is a coaxial powder, C is an additive manufacturing bonding layer, and the powder falls to the surface of the product 27 to be processed through the one-way coaxial powder feeder 14;
referring to fig. 4, the composite beam includes, in form, a same-point multiple wavelength, a multi-point multiple wavelength, and a multi-point single wavelength, additive manufacturing in the first approach may be employed in this embodiment; the multi-wavelength composite principle is as follows: the two lasers with different wavelengths are combined together, the axes of the two lasers are overlapped in space, the main wave band laser carries out deep melting welding, the secondary wave band laser has the functions of preheating and slow cooling, and the heat conduction additive manufacturing or welding is carried out properly.
The multi-wavelength composite laser device can solve the problems of high reflectivity and low absorptivity of copper and copper alloy: the blue light is adopted to preheat copper and copper alloy, the absorption rate of the copper is increased, the semiconductor light source is used as a main melting depth light source for main additive manufacturing, the effect of low power and high absorption rate of the additive manufacturing is achieved, the blue light can also be in a slow cooling state, and the crack tendency of a bonding layer for additive manufacturing is ensured to be reduced. Thus, the comprehensive absorption rate of copper and copper alloy can reach more than 85%. The laser has the advantages of higher additive manufacturing speed, better quality, more beautiful appearance, higher cost performance, more energy conservation, novelty, no crack, high-efficiency laser with comprehensive high absorptivity, no overheating and violent boiling, no release of metal steam, no generation of feather-shaped plasma, and no generation of air holes and splashing.
A protective gas device 15 is arranged at the laser output end of the laser component 5, and the protective gas device 15 is communicated with nitrogen;
one side of the multi-wavelength light beam fitting system 12 is connected with a CCD visual detection system 16, and the CCD visual detection system 16 is used for monitoring the running track of one or more laser beams;
also included is a protective lens system 17; the number of the semiconductor lasers 10 and the number of the blue lasers 11 may be one or more, and the semiconductor lasers and the blue lasers are respectively used for outputting one or more laser beams with different wave bands.
Referring to fig. 1 to 9, in a fifth embodiment of the present invention, a composite laser apparatus includes: a laser assembly 5;
the device also comprises a portal frame 1, wherein the portal frame 1 is arranged on the fixed platform 2, and the portal frame 1 and the fixed platform 2 can be made of marble;
the fixed platform 2 is provided with a motion mechanism system platform 3, and the motion mechanism system platform 3 can be used for placing a product 27 to be processed;
the special fixture 4 is detachably connected to the motion mechanism system platform 3, and the special fixture 4 can be used for fixing a product 27 to be processed;
the bottom of the fixed platform 2 is provided with a platform moving caster block 6;
the bottom of the fixed platform 2 is also provided with a platform fixing support block 7;
the bottom of the fixed platform 2 is also provided with a platform foundation reinforcing rib 8
An optical fiber drag chain 9 is arranged between the portal frame 1 and the laser component 5;
the laser assembly 5 comprises at least one type of laser, and the total number of the lasers in each type can be greater than or equal to 2;
when the laser assembly 5 is primarily comprised of a semiconductor laser 10 and/or a blue laser 11,
the laser wavelength output by the semiconductor laser 10 can be 890-990 nm, and the laser wavelength output by the blue laser 11 can be 430-470 nm;
or the wavelength of the blue laser is 450nm, and the wavelength of the semiconductor laser is 915 nm;
the power of the semiconductor laser (10) can be set to 3000W, and the power of the blue laser (11) can be set to 1000W;
one end of the semiconductor laser 10 and/or one end of the blue laser 11 are/is detachably connected with a multi-wavelength light beam fitting system 12, and the multi-wavelength light beam fitting system is used for fitting a plurality of laser beams into a coaxial laser beam, or a non-coaxial laser beam;
the bottom of the multi-wavelength light beam fitting system 12 is provided with a water cooling system 13.
One side of the laser component 5 is provided with a one-way coaxial powder feeder 14.
The laser output end of the laser component 5 is provided with a protective gas device 15.
One side of the multi-wavelength light beam fitting system 12 is connected with a CCD visual detection system 16.
Also included is a protective lens system 17;
the number of the semiconductor lasers 10 and the number of the blue lasers 11 can be one or more respectively, and the semiconductor lasers and the blue lasers are respectively used for outputting one or more laser beams with the same wave band or different wave bands, and the laser beams can be coaxial beams or non-coaxial beams;
the clamp comprises a clamp body and a motion guide rail platform 18, wherein the clamp body can move along the motion guide rail platform 18 under the drive of external force.
The motion guide rail platform 18 is connected with the servo motor platform 19;
the front and/or rear ends of the rails of the moving rail platform 18 are provided with dust cover protection systems 29;
one end of the clamp body is provided with an installation base 20, the installation base 20 is provided with a base fixing screw hole 21, the installation base 20 and a supporting platform 22 can be fixed through the base fixing screw hole 21 and a screw, and the supporting platform 22 can be made of marble;
the side of the clamp body is also provided with a positioning assembly, the positioning assembly can comprise a rear positioning part 23, a front positioning part 24, a left positioning part 25 and a right positioning part 26, and different positioning parts in the positioning assembly are positioned at different positions of the installation flat plate 30.
The rear positioning part 23 is driven by a rear cylinder to realize the positioning purpose;
the front positioning part 24 is driven by a front cylinder to realize the positioning purpose;
the left positioning part 25 is driven by a left cylinder to realize the positioning purpose;
the right positioner 26 is driven by a right cylinder for positioning purposes.
The servomotor platform 19 drives the positioned product 27 to be machined under the laser assembly 5,
the bottom of the supporting platform 22 is provided with a mounting foot 28;
the laser assembly 5 and the special fixture 4 can be completely independent and independently used devices, or can be two sub-devices which are commonly owned in the same equipment and are used together.
The servo motor platform 19 is configured to drive the fixture body, which has achieved the positioning function of the product 27 to be processed, to move to the multi-wavelength multi-laser of the laser module 5, and to perform material increase or repair on the product 27 to be processed by the multi-wavelength multi-laser.
In this embodiment, the laser module 5 and the special fixture 4 may be completely independent devices that can be used independently, or may be two sub-devices that belong to the same device and are used in cooperation, so that the laser module can be applied to more application scenarios, is flexible to assemble, and can improve the production efficiency.
The technical principle of the present invention has been described above with reference to specific embodiments. The description is made for the purpose of illustrating the principles of the utility model and should not be construed in any way as limiting the scope of the utility model. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without any inventive effort, which would fall within the scope of the present invention.
Claims (28)
1. A composite laser apparatus comprising: the laser assembly (5) comprises at least one type of laser, the laser can move along the portal frame, so that the laser can be displaced relative to a product to be processed, and the laser comprises a semiconductor laser (10), a blue laser (11) and a helium-cadmium laser.
2. The composite laser device according to claim 1, wherein said gantry (1) is placed on a fixed platform (2), said gantry (1) and said fixed platform (2) being of marble material.
3. The composite laser device according to claim 2, wherein a moving mechanism system platform (3) is arranged on the fixed platform (2), and the moving mechanism system platform (3) can be used for placing a product to be processed.
4. The composite laser device according to claim 3, wherein a special fixture (4) is detachably connected to the moving mechanism system platform (3), and the special fixture (4) can be used for fixing a product to be processed.
5. The composite laser device according to claim 4, wherein the bottom of the stationary platform (2) is provided with a platform caster block (6).
6. The composite laser device of claim 5, wherein the bottom of the fixed platform (2) is further provided with a platform fixing support block (7).
7. The composite laser device according to claim 6, wherein the bottom of the fixed platform (2) is further provided with platform foot reinforcements (8).
8. The composite laser device of claim 7, wherein a fiber optic drag chain (9) is provided between the gantry (1) and the laser assembly (5).
9. The composite laser device of any of claims 1-8, wherein the total number of added laser stages per type can be greater than or equal to 2.
10. The composite laser device of claim 9, wherein the laser assembly (5) consists essentially of a semiconductor laser (10) and/or a blue laser (11);
the laser wavelength output by the semiconductor laser (10) can be 890-990 nm, and the laser wavelength output by the blue laser (11) can be 430-470 nm;
or the wavelength of the blue laser is 450nm, and the wavelength of the semiconductor laser is 915 nm.
11. The composite laser device according to claim 10, wherein the semiconductor laser (10) is settable to 3000W and the blue laser (11) is settable to 1000W.
12. The composite laser device according to claim 11, wherein a multi-wavelength beam fitting system (12) is detachably connected to one end of the semiconductor laser (10) and/or the blue laser (11).
13. The composite laser device of claim 12, wherein a water cooling system (13) is provided at the bottom of the multi-wavelength beam fitting system (12).
14. The composite laser device according to claim 13, wherein one side of the laser assembly (5) is provided with a single-pass coaxial powder feeder (14).
15. The composite laser device as claimed in claim 14, wherein the laser output of the laser assembly (5) is provided with a shielding gas arrangement (15).
16. The composite laser device of claim 15 wherein a CCD vision detection system (16) is connected to one side of the multi-wavelength beam fitting system (12).
17. The composite laser device of claim 16, further comprising a protective lens system (17).
18. The composite laser device according to claim 17, wherein the number of the semiconductor lasers (10) and the number of the blue lasers (11) are respectively one or more, and the semiconductor lasers and the blue lasers are respectively used for outputting one or more laser beams with the same wave band or different wave bands, and the laser beams can be coaxial beams and non-coaxial beams.
19. A special fixture, wherein the special fixture (4) can be used in a compound laser device according to any one of claims 1-17.
20. The special fixture as claimed in claim 19, comprising a fixture body and a motion rail platform (18), said fixture body being movable along said motion rail platform (18) under external force drive.
21. The special fixture as claimed in claim 20, wherein said motion rail platform (18) is connected to a servo motor platform (19).
22. The special clamp as claimed in claim 21, wherein the front and/or rear end of the rail of the moving rail platform (18) is provided with a dust guard protection system.
23. The special fixture as claimed in claim 22, wherein said fixture body has a mounting base (20) at one end, said mounting base (20) has a base fixing screw hole (21), said mounting base (20) and said supporting platform (22) can be fixed by said base fixing screw hole (21) and a screw, said supporting platform (22) can be made of marble.
24. The special jig of claim 23, wherein the side of the jig body is further provided with a positioning assembly, and the positioning assembly may include a rear positioning part (23), a front positioning part (24), a left positioning part (25) and a right positioning part (26).
25. The special clamp as claimed in claim 24, wherein said rear positioning portion (23) is driven by a rear cylinder for positioning purposes;
the front positioning part (24) is driven by a front cylinder to realize the positioning purpose;
the left positioning part (25) is driven by a left air cylinder to realize the positioning purpose;
the right positioning part (26) is driven by a right cylinder to realize the positioning purpose.
26. Special fixture according to claim 25, in which the servomotor platform (19) drives the positioned product to be machined under the laser assembly (5).
27. The special fixture as claimed in claim 26, wherein the bottom of said support platform (22) is provided with mounting feet (28).
28. Special fixture according to claim 26 or 27, wherein the laser assembly (5) and the special fixture (4) can be completely independent, individually usable devices, or can be two sub-devices belonging together and cooperating in the same apparatus;
the servo motor platform (19) is used for driving the clamp body which realizes the positioning function of the product to be processed to the laser component (5) under the multi-wavelength complex laser, and the product to be processed is subjected to material increase or repair through the multi-wavelength complex laser.
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CN202120825640.1U CN215658420U (en) | 2021-04-21 | 2021-04-21 | Composite laser equipment and special fixture |
PCT/CN2022/077354 WO2022222590A1 (en) | 2021-04-21 | 2022-02-23 | Additive manufacturing process, additive layer, additive product, and composite laser |
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JP2018176213A (en) * | 2017-04-11 | 2018-11-15 | 株式会社ジェイテクト | Superimposed light beam processor and processing method using superimposed light beam processor |
EP3840911A4 (en) * | 2018-08-24 | 2022-06-01 | Nuburu, Inc. | Blue laser metal additive manufacturing system |
CN110273155A (en) * | 2019-07-31 | 2019-09-24 | 天津玛斯特车身装备技术有限公司 | A kind of laser cladding reconstructing technique |
WO2021182643A1 (en) * | 2020-03-13 | 2021-09-16 | 古河電気工業株式会社 | Welding method, laser welding system, metal member, electrical component, and electronic device |
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CN215658420U (en) * | 2021-04-21 | 2022-01-28 | 深圳市联赢激光股份有限公司 | Composite laser equipment and special fixture |
CN113275745A (en) * | 2021-04-21 | 2021-08-20 | 深圳市联赢激光股份有限公司 | Composite laser equipment |
CN114012111A (en) * | 2021-11-25 | 2022-02-08 | 华南理工大学 | Blue light and infrared dual-wavelength coaxial composite laser additive manufacturing device and method |
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