CN215647457U - Pipeline type electromagnetic induction heating device - Google Patents
Pipeline type electromagnetic induction heating device Download PDFInfo
- Publication number
- CN215647457U CN215647457U CN202122094615.3U CN202122094615U CN215647457U CN 215647457 U CN215647457 U CN 215647457U CN 202122094615 U CN202122094615 U CN 202122094615U CN 215647457 U CN215647457 U CN 215647457U
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- China
- Prior art keywords
- electromagnetic induction
- heating
- insulation layer
- thermal insulation
- heating pipe
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 56
- 230000005674 electromagnetic induction Effects 0.000 title claims abstract description 23
- 238000009413 insulation Methods 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 13
- 239000010935 stainless steel Substances 0.000 claims abstract description 7
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 7
- 229910000975 Carbon steel Inorganic materials 0.000 claims abstract description 5
- 239000010962 carbon steel Substances 0.000 claims abstract description 5
- 239000010410 layer Substances 0.000 claims description 21
- 239000011229 interlayer Substances 0.000 claims description 7
- SNAAJJQQZSMGQD-UHFFFAOYSA-N aluminum magnesium Chemical compound [Mg].[Al] SNAAJJQQZSMGQD-UHFFFAOYSA-N 0.000 claims description 6
- 239000011494 foam glass Substances 0.000 claims description 6
- 239000002131 composite material Substances 0.000 claims description 5
- 239000011261 inert gas Substances 0.000 claims description 5
- 230000000694 effects Effects 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 description 12
- XOAAWQZATWQOTB-UHFFFAOYSA-N taurine Chemical compound NCCS(O)(=O)=O XOAAWQZATWQOTB-UHFFFAOYSA-N 0.000 description 6
- 230000033228 biological regulation Effects 0.000 description 5
- 238000005915 ammonolysis reaction Methods 0.000 description 4
- 230000003647 oxidation Effects 0.000 description 4
- 238000007254 oxidation reaction Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 229960003080 taurine Drugs 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- 239000007832 Na2SO4 Substances 0.000 description 1
- 229910006069 SO3H Inorganic materials 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 238000007259 addition reaction Methods 0.000 description 1
- 238000007098 aminolysis reaction Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- WBHQBSYUUJJSRZ-UHFFFAOYSA-M sodium bisulfate Chemical compound [Na+].OS([O-])(=O)=O WBHQBSYUUJJSRZ-UHFFFAOYSA-M 0.000 description 1
- 229910000342 sodium bisulfate Inorganic materials 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
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- General Induction Heating (AREA)
Abstract
The utility model provides a pipeline formula electromagnetic induction heating device, includes the heating pipe that carbon steel material made, heating pipe circumference outside is equipped with the thermal insulation layer, and thermal insulation layer length direction middle part is equipped with the heating region, the thermal insulation layer outside correspond the heating region around being equipped with electromagnetic induction coil, the electromagnetic induction coil outside is equipped with the stainless steel shield cover of cylinder, shield cover length direction both ends are binding off the structure and paste mutually with the thermal insulation layer and lean on. The device has the advantages of high heating efficiency, small occupied area, good temperature control effect and timely temperature adjustment.
Description
Technical Field
The utility model relates to a pipeline type electromagnetic induction heating device.
Background
At present, the taurine preparation process commonly adopted by taurine production enterprises is an ethylene oxide method. The main principle of the reaction is as follows:
addition reaction NaHSO4+CH2CH2O→HOCH2CH2SO3Na
Ammonolysis reaction HOCH2CH2SO3Na+NH3→NH2CH2CH2SO3Na+H2O
Neutralization reaction NH2CH2CH2SO3Na+H2SO4→NH2CH2CH2SO3H+Na2SO4
Wherein the ammonolysis reaction can be effectively carried out under the conditions of 17 MPa-20 MPa of pressure and 245-270 ℃. This necessitates heating the mixture which participates in the aminolysis reaction.
Because the mixed materials participating in the ammonolysis reaction have the characteristics of high pressure, low flow and high viscosity, at present, a sleeve type heat conduction oil heater is generally adopted by taurine production enterprises to heat the materials of the ammonolysis reaction. The sleeve type heat conducting oil heater can meet the requirements of a production process, but has the defects of low heating efficiency, large occupied area, poor temperature control effect, lagging temperature regulation and the like. In addition to the above disadvantages, the manufacturing enterprises using the double pipe type conduction oil heater must also construct a conduction oil heating boiler, which greatly increases the construction cost and the production cost of the production line.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem of providing a pipeline type electromagnetic induction heating device which is high in heating efficiency, small in occupied area, good in temperature control effect and timely in temperature adjustment.
In order to solve the technical problem, the utility model provides a pipeline type electromagnetic induction heating device which comprises a heating pipe made of carbon steel materials, wherein a heat insulation layer is arranged on the outer side of the circumference of the heating pipe, a heating area is arranged in the middle of the heat insulation layer in the length direction, an electromagnetic induction coil is wound on the outer side of the heat insulation layer corresponding to the heating area, a cylindrical stainless steel shielding cover is arranged on the outer side of the electromagnetic induction coil, and two ends of the shielding cover in the length direction are in a closing structure and are attached to the heat insulation layer.
For the sake of simplicity, the pipeline type electromagnetic induction heating device of the present invention is simply referred to as the present device.
The device has the advantages that: the device solves the problems of low heating efficiency, large occupied area, poor temperature control effect, lagging temperature regulation and the like of the heating scheme of the traditional sleeve type heat conducting oil heater, and has the advantages of rapid temperature rise, high heat utilization rate, intelligent temperature regulation and the like under the matching action of corresponding instrument control facilities. Meanwhile, the device does not need a heat-conducting oil heating boiler matched with a production enterprise, so that the construction cost and the use cost are reduced, open fire in a production device area is avoided, and the production safety risk is reduced.
In order to achieve better using effect of the device, the preferred scheme is as follows:
preferably, the heat insulation layer adopts compound magnesium aluminum silicate or closed-cell foam glass.
The composite magnesium aluminum silicate and the closed-cell foam glass have the effects of heat insulation, flame retardance and insulation, so that potential safety hazards are avoided, and the heating efficiency can be increased.
Preferably, a hollow interlayer is arranged in the shielding cover material, and inert gas is filled in the hollow interlayer.
Due to the existence of high temperature and a magnetic field, the stainless steel shielding case has high oxidation speed, and the hollow interlayer is arranged in the shielding case material and filled with inert gas, so that the oxidation speed can be reduced, and the maintenance period of the device can be prolonged.
Preferably, a plurality of fins extending inwards along the radial direction of the heating pipe are arranged in the heating pipe.
The fins arranged in the heating pipe can increase the contact area between the heating pipe and internal materials, so that the heat transfer efficiency is increased.
Drawings
Fig. 1 is a schematic structural diagram of a first embodiment of the apparatus.
Fig. 2 is a schematic structural diagram of a second embodiment of the apparatus.
Fig. 3 is a schematic view of the layer structure of the stainless shield according to the second embodiment.
Detailed Description
The first embodiment is as follows:
referring to fig. 1, a pipeline type electromagnetic induction heating device comprises a heating pipe 1 made of carbon steel material, wherein a heat insulation layer 2 is arranged on the circumferential outer side of the heating pipe 1, and the heat insulation layer 2 is made of composite magnesium aluminum silicate or closed-cell foam glass. 2 length direction middle parts of insulating layer are equipped with the heating region, 2 outsides of insulating layer correspond the heating region and around being equipped with electromagnetic induction coil 3, the 3 outsides of electromagnetic induction coil are equipped with cylindrical stainless steel shield cover 4, 4 length direction both ends of shield cover are binding off the structure and lean on mutually with insulating layer 2.
The device has the advantages that: the device solves the problems of low heating efficiency, large occupied area, poor temperature control effect, lagging temperature regulation and the like of the heating scheme of the traditional sleeve type heat conducting oil heater, and has the advantages of rapid temperature rise, high heat utilization rate, intelligent temperature regulation and the like under the matching action of corresponding instrument control facilities. Meanwhile, the device does not need a heat-conducting oil heating boiler matched with a production enterprise, so that the construction cost and the use cost are reduced, open fire in a production device area is avoided, and the production safety risk is reduced. The composite magnesium aluminum silicate and the closed-cell foam glass have the effects of heat insulation, flame retardance and insulation, so that potential safety hazards are avoided, and the heating efficiency can be increased.
Example two:
referring to fig. 2 and 3, the pipeline type electromagnetic induction heating device comprises a heating pipe 1 made of carbon steel material, wherein a heat insulation layer 2 is arranged on the circumferential outer side of the heating pipe 1, and the heat insulation layer 2 is made of composite magnesium aluminum silicate or closed-cell foam glass. 2 length direction middle parts of insulating layer are equipped with the heating region, 2 outsides of insulating layer correspond the heating region and around being equipped with electromagnetic induction coil 3, the 3 outsides of electromagnetic induction coil are equipped with cylindrical stainless steel shield cover 4, 4 length direction both ends of shield cover are binding off the structure and lean on mutually with insulating layer 2. The shielding cover 4 is provided with a hollow interlayer 41 inside, and the hollow interlayer 41 is filled with inert gas. A plurality of fins 11 extending inwards along the radial direction of the heating pipe 1 are arranged in the heating pipe 1.
Due to the existence of high temperature and magnetic field, the stainless steel shielding case 4 has high oxidation speed, and the hollow interlayer 41 is arranged in the material of the shielding case 4 and filled with inert gas, so that the oxidation speed can be reduced, and the maintenance period of the device can be prolonged.
The fins 11 arranged in the heating pipe 1 can increase the contact area of the heating pipe 1 and the internal materials, thereby increasing the heat transfer efficiency.
Claims (4)
1. A pipeline formula electromagnetic induction heating device which characterized in that: heating pipe that carbon steel material made, heating pipe circumference outside is equipped with the thermal insulation layer, and thermal insulation layer length direction middle part is equipped with the heating region, the thermal insulation layer outside correspond the heating region around being equipped with electromagnetic induction coil, the electromagnetic induction coil outside is equipped with the stainless steel shield cover of cylinder, shield cover length direction both ends are binding off structure and paste mutually with the thermal insulation layer and lean on.
2. A ducted electromagnetic induction heating apparatus as claimed in claim 1, characterized in that: the heat insulating layer is made of composite magnesium aluminum silicate or closed-cell foam glass.
3. A ducted electromagnetic induction heating apparatus as claimed in claim 1, characterized in that: the shielding cover material is internally provided with a hollow interlayer which is filled with inert gas.
4. A ducted electromagnetic induction heating apparatus as claimed in claim 1, characterized in that: the heating pipe is internally provided with a plurality of fins which extend inwards along the radial direction of the heating pipe.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202122094615.3U CN215647457U (en) | 2021-09-01 | 2021-09-01 | Pipeline type electromagnetic induction heating device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202122094615.3U CN215647457U (en) | 2021-09-01 | 2021-09-01 | Pipeline type electromagnetic induction heating device |
Publications (1)
Publication Number | Publication Date |
---|---|
CN215647457U true CN215647457U (en) | 2022-01-25 |
Family
ID=79905405
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202122094615.3U Active CN215647457U (en) | 2021-09-01 | 2021-09-01 | Pipeline type electromagnetic induction heating device |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN215647457U (en) |
-
2021
- 2021-09-01 CN CN202122094615.3U patent/CN215647457U/en active Active
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