CN215640050U

CN215640050U - Small elbow misplug visual detection device

Info

Publication number: CN215640050U
Application number: CN202122424429.1U
Authority: CN
Inventors: 刘颂; 彭刚; 邱志坚; 张新水
Original assignee: Shenzhen Estek Automation Control Technology Co ltd
Current assignee: Shenzhen Estek Automation Control Technology Co ltd
Priority date: 2021-10-09
Filing date: 2021-10-09
Publication date: 2022-01-25
Anticipated expiration: 2031-10-09

Abstract

The utility model discloses a visual detection device for small elbow insertion errors, which comprises a case, wherein an automatic lifting frame is fixedly connected to the back surface of the case, a fixed frame is fixedly connected to the top of the back surface of the automatic lifting frame, a light tube is fixedly connected to the bottom of the fixed frame, detection cameras are arranged on two sides of the light tube, and the detection cameras are fixedly arranged on two sides of the top of the fixed frame. According to the small elbow inserting error visual detection device, the visual detection system is arranged, so that automatic detection can be performed on a workpiece, the effect of automatic detection through machinery is achieved, the problem that automatic detection cannot be performed through machinery in the existing inserting error visual detection is solved, the small elbow inserting error visual detection device has the advantage of automatic detection through machinery, manual missing detection cannot occur in mechanical detection, labor cost is reduced, the phenomenon of manual error detection cannot occur, and therefore the precision of the workpiece is guaranteed.

Description

Small elbow misplug visual detection device

Technical Field

The utility model relates to the technical field of insertion error visual detection, in particular to a small elbow insertion error visual detection device.

Background

The small elbow insertion error visual inspection is one of the insertion error visual inspection, but the existing insertion error visual inspection is manually detected, cannot be automatically detected through machinery, so that manual missing inspection easily occurs when manual inspection is performed, the labor cost is increased, and the phenomenon of manual error inspection easily occurs, so that the precision of a workpiece is influenced.

SUMMERY OF THE UTILITY MODEL

In order to solve the problems in the background art, the utility model aims to provide a small elbow insertion error visual detection device which has the advantage of automatic detection through machinery and solves the problem that the existing insertion error visual detection cannot be automatically detected through machinery.

In order to achieve the purpose, the utility model provides the following technical scheme: the small elbow misplug visual detection device comprises a case, wherein an automatic lifting frame is fixedly connected to the back of the case, a fixing frame is fixedly connected to the top of the back of the automatic lifting frame, a light pipe is fixedly connected to the bottom of the fixing frame, detection cameras are arranged on two sides of the light pipe and fixedly mounted on two sides of the top of the fixing frame, a display screen is movably mounted on the top of the case, and a visual detection system is arranged inside the case;

the visual detection system comprises a processor, wherein the input end of the processor is electrically connected with a data transmission module, the input end of the data transmission module is electrically connected with the output end of a detection camera, the output end of the processor is electrically connected with a comparison module in a two-way mode, the output end of the comparison module is electrically connected with a data storage module in a two-way mode, the output end of the processor is electrically connected with an NG signal transmitter, the output end of the processor is electrically connected with a controller, the output end of the controller is electrically connected with an alarm module, and the output end of the processor is electrically connected with the input end of a display screen.

Preferably, four corners of the bottom of the case are fixedly connected with supporting rods, and the bottom of each supporting rod is fixedly connected with a supporting plate.

Preferably, the four corners of the bottom of the case are fixedly connected with air cylinders, and the bottoms of the air cylinders are movably connected with rollers.

Preferably, the alarm module comprises a three-color alarm lamp and an NG alarm buzzer, and the three-color alarm lamp is fixedly connected to the top of the automatic lifting frame.

Preferably, the cabinet is movably connected with a cabinet door, and the front of the cabinet door is fixedly connected with a handle.

Preferably, the two sides of the top of the display screen are fixedly connected with reinforcing plates, and the back surfaces of the reinforcing plates are fixedly connected with the front surface of the automatic lifting frame.

Compared with the prior art, the utility model has the following beneficial effects:

1. according to the small elbow inserting error visual detection device, the visual detection system is arranged, so that automatic detection can be performed on a workpiece, the effect of automatic detection through machinery is achieved, the problem that automatic detection cannot be performed through machinery in the existing inserting error visual detection is solved, the small elbow inserting error visual detection device has the advantage of automatic detection through machinery, manual missing detection cannot occur in mechanical detection, labor cost is reduced, the phenomenon of manual error detection cannot occur, and therefore the precision of the workpiece is guaranteed.

2. The supporting rod and the supporting plate are arranged, so that the case can be supported, and the case is prevented from contacting with corrosive substances on the ground.

3. According to the utility model, the air cylinder and the roller are arranged, so that the case has a moving effect, and a user can conveniently move the case.

4. By arranging the three-color alarm lamp and the NG alarm buzzer, surrounding pedestrians and users can be prompted, and the users or the pedestrians can know that the workpiece being detected is unqualified.

5. According to the utility model, the cabinet door is arranged, so that the machine in the case can be shielded, and external objects are prevented from entering the case to influence the normal operation of the machine in the case.

6. According to the utility model, the reinforcing plate is arranged, so that the display screen can be fixed, and the phenomenon of shaking of the display screen is prevented.

Drawings

FIG. 1 is a block diagram of the present invention;

FIG. 2 is a front view of the present invention shown in FIG. 1;

FIG. 3 is a diagram of the system of FIG. 1 of the present invention.

In the figure: 1. a chassis; 2. an automatic lifting frame; 3. a fixed mount; 4. a lamp light pipe; 5. detecting a camera; 6. a display screen; 7. a vision inspection system; 71. a processor; 72. a data transmission module; 73. a comparison module; 74. a data storage module; 75. an NG signal transmitter; 76. a controller; 77. an alarm module; 771. a three-color alarm lamp; 772. NG alarm buzzer; 8. a support bar; 9. a support plate; 10. a cylinder; 11. a roller; 12. a cabinet door; 13. and a reinforcing plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1 to 3, the visual inspection device for small elbow insertion errors provided by the utility model comprises a case 1, wherein the back of the case 1 is fixedly connected with an automatic lifting frame 2, the top of the back of the automatic lifting frame 2 is fixedly connected with a fixed frame 3, the bottom of the fixed frame 3 is fixedly connected with a light tube 4, two sides of the light tube 4 are respectively provided with an inspection camera 5, the inspection cameras 5 are fixedly arranged on two sides of the top of the fixed frame 3, the top of the case 1 is movably provided with a display screen 6, and the interior of the case 1 is provided with a visual inspection system 7;

the visual detection system 7 comprises a processor 71, wherein an input end of the processor 71 is electrically connected with a data transmission module 72, an input end of the data transmission module 72 is electrically connected with an output end of the detection camera 5, an output end of the processor 71 is electrically connected with a comparison module 73 in a bidirectional mode, an output end of the comparison module 73 is electrically connected with a data storage module 74 in a bidirectional mode, an output end of the processor 71 is electrically connected with an NG signal transmitter 75, an output end of the processor 71 is electrically connected with a controller 76, an output end of the controller 76 is electrically connected with an alarm module 77, and an output end of the processor 71 is electrically connected with an input end of the display screen 6.

Referring to fig. 2, four corners of the bottom of the case 1 are fixedly connected with support rods 8, and the bottom of each support rod 8 is fixedly connected with a support plate 9.

As a technical optimization scheme of the utility model, the case 1 can be supported by arranging the supporting rods 8 and the supporting plates 9, so that the case 1 is prevented from contacting with corrosive substances on the ground.

Referring to fig. 2, cylinders 10 are fixedly connected to four corners of the bottom of the case 1, and rollers 11 are movably connected to the bottoms of the cylinders 10.

As a technical optimization scheme of the present invention, the case 1 can have a moving effect by arranging the cylinder 10 and the roller 11, so that a user can move the case 1 conveniently.

Referring to fig. 3, the alarm module 77 includes a three-color alarm lamp 771 and an NG alarm buzzer 772, and the three-color alarm lamp 771 is fixedly coupled to the top of the automatic lifting frame 2.

As a technical optimization scheme of the present invention, by providing the three-color alarm lamp 771 and the NG alarm buzzer 772, surrounding pedestrians and users can be prompted, so that the users or pedestrians can know that the workpiece being detected is unqualified.

Referring to fig. 2, a cabinet door 12 is movably connected to the cabinet 1, and a handle is fixedly connected to a front surface of the cabinet door 12.

As a technical optimization scheme of the utility model, the cabinet door 12 is arranged, so that the machine in the case 1 can be shielded, and external objects are prevented from entering the case 1 to influence the normal operation of the machine in the case 1.

Referring to fig. 2, both sides of the top of the display screen 6 are fixedly connected with a reinforcing plate 13, and the back of the reinforcing plate 13 is fixedly connected with the front of the automatic lifting frame 2.

As a technical optimization scheme of the utility model, the display screen 6 can be fixed by arranging the reinforcing plate 13, so that the phenomenon that the display screen 6 shakes is prevented.

The working principle and the using process of the utility model are as follows: during the use, throw light on the work piece through light pipe 4, the rethread detects camera 5 and shoots the work piece, the picture that will shoot again spreads into the inside of data transmission module 72, data transmission module 72 spreads into the inside of treater 71 with the picture, treater 71 spreads into the inside of display screen 6 with the picture and shows, compare with the inside qualified picture of data storage module 74 through contrast module 73 simultaneously, if unqualified, treater 71 opens NG signal transmitter 75, the staff's this work piece of suggestion process on next step is unqualified, treater 71 opens alarm module 77 through controller 76 simultaneously, alarm module 77 reminds surrounding NG or this work piece of user unqualified through three-colour alarm lamp 771 and warning buzzer 772, thereby reached and carried out automated inspection's effect through machinery.

In summary, the following steps: this wrong visual detection device is inserted to little elbow can carry out automated inspection to the work piece through setting up visual detection system 7 to avoid artifical the detection, reached and to have carried out automated inspection's effect through machinery, solved current wrong visual detection of inserting and can't carry out automated inspection's problem through machinery.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Little elbow inserts wrong visual detection device, including quick-witted case (1), its characterized in that: the back of the case (1) is fixedly connected with an automatic lifting frame (2), the top of the back of the automatic lifting frame (2) is fixedly connected with a fixed frame (3), the bottom of the fixed frame (3) is fixedly connected with a light pipe (4), two sides of the light pipe (4) are both provided with detection cameras (5), the detection cameras (5) are fixedly arranged on two sides of the top of the fixed frame (3), the top of the case (1) is movably provided with a display screen (6), and a visual detection system (7) is arranged inside the case (1);

visual detection system (7) include treater (71), the input electricity of treater (71) is connected with data transmission module (72), the input of data transmission module (72) is connected with the output electricity that detects camera (5), the two-way electricity of output of treater (71) is connected with contrast module (73), the two-way electricity of output of contrast module (73) is connected with data storage module (74), the output electricity of treater (71) is connected with NG signal transmitter (75), the output electricity of treater (71) is connected with controller (76), the output electricity of controller (76) is connected with alarm module (77), the output of treater (71) is connected with the input electricity of display screen (6).

2. The minor bend misplug visual inspection device of claim 1, wherein: the supporting rods (8) are fixedly connected to four corners of the bottom of the case (1), and the supporting plates (9) are fixedly connected to the bottoms of the supporting rods (8).

3. The minor bend misplug visual inspection device of claim 1, wherein: four corners of the bottom of the case (1) are fixedly connected with air cylinders (10), and the bottom of each air cylinder (10) is movably connected with a roller (11).

4. The minor bend misplug visual inspection device of claim 1, wherein: alarm module (77) include three-colour alarm lamp (771) and NG warning buzzer (772), three-colour alarm lamp (771) fixed connection is at the top of automatic lifting frame (2).

5. The minor bend misplug visual inspection device of claim 1, wherein: the cabinet is characterized in that a cabinet door (12) is movably connected to the cabinet (1), and a handle is fixedly connected to the front face of the cabinet door (12).

6. The minor bend misplug visual inspection device of claim 1, wherein: the display screen is characterized in that reinforcing plates (13) are fixedly connected to the two sides of the top of the display screen (6), and the back of each reinforcing plate (13) is fixedly connected with the front of the corresponding automatic lifting frame (2).