CN215628461U

CN215628461U - Membrane silk carding unit

Info

Publication number: CN215628461U
Application number: CN202122018512.9U
Authority: CN
Inventors: 吴秀美; 袁鑫楷; 李明香; 吴秋花
Original assignee: Weifang Jinwei Membrane Material Technology Co ltd
Current assignee: Weifang Jinwei Membrane Material Technology Co ltd
Priority date: 2021-08-24
Filing date: 2021-08-24
Publication date: 2022-01-25
Anticipated expiration: 2031-08-24

Abstract

The utility model relates to the technical field of polymer separation membranes, in particular to a membrane silk carding device, which comprises a supporting table, a carding table, two first carding frames, a first carding guide rail, a first carding slider, a cross bar, two first connecting rods, a carding plate, two second connecting rods, a second carding guide rail, a second carding slider, a rotating frame and a carding roller, the four corners of the bottom of the supporting platform are provided with supporting legs, the carding platforms are arranged at the top of the supporting platform, the two first carding frames are respectively arranged at the left side and the right side of the supporting platform, two ends of the first carding guide rail are respectively fixed at the top ends of the two first carding frames, the first carding sliding block is connected with the first carding guide rail in a sliding way, the horizontal rod is installed at the bottom of the first carding sliding block, the two first connecting rods are respectively fixed at the front end and the rear end of the horizontal rod, and the front end and the rear end of the carding plate are respectively connected with the two first connecting rods. The carding device can improve the carding effect of the film yarns, so that the carding efficiency of the film yarns is improved.

Description

Membrane silk carding unit

Technical Field

The utility model relates to the technical field of polymer separation membranes, in particular to a membrane yarn carding device.

Background

Membranes are materials that have a selective separation function. The process of separating, purifying and concentrating different components of feed liquid by utilizing selective separation of membranes is called membrane separation. It differs from conventional filtration in that the membrane can be separated on a molecular scale and this process is a physical process without phase changes and the addition of auxiliaries. The membrane technology is widely applied to the field of water treatment and the like, membrane filaments are usually made into different shapes according to needs when the membrane is used, and the membrane filaments need to be combed when the membrane filaments are used, so that the influence on the use of the membrane filaments caused by entanglement, knotting and the like among the membrane filaments is avoided.

Through retrieval, chinese patent publication No. CN111467968A discloses an automatic membrane silk overturning and straightening-out machine, which comprises: a base bearing table; the overturning platform comprises an operating platform and a pressing mechanism, wherein the operating platform is used for bearing membrane wires, the pressing mechanism is used for fixing the membrane wires on the operating platform, and the operating platform is pivotally connected with the base bearing platform and can be switched between a horizontal state and a vertical state; and the driving mechanism is arranged on the base bearing platform and used for driving the operating platform to be switched between a horizontal state and a vertical state. When the existing automatic membrane yarn overturning and straightening-out operation machine is used, the carding operation is simple, so that the carding efficiency is low.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

Aiming at the defects of the prior art, the utility model provides a film yarn carding device which can improve the carding effect of film yarns, so that the carding efficiency of the film yarns is improved.

(II) technical scheme

In order to achieve the purpose, the utility model provides the following technical scheme: the film yarn carding device comprises a supporting table, a carding table, two first carding frames, a first carding guide rail, a first carding slider, a cross bar, two first connecting rods, a carding plate, two second connecting rods, a second carding guide rail, a second carding slider, a rotating frame and a carding roller, wherein supporting legs are arranged at four corners of the bottom of the supporting table, the carding table is arranged at the top of the supporting table, the two first carding frames are respectively arranged at the left side and the right side of the supporting table, two ends of the first carding guide rail are respectively fixed at the top ends of the two first carding frames, the first carding slider is in sliding connection with the first carding guide rail, a first driving motor is arranged at the end part of the first carding guide rail, the cross bar is arranged at the bottom of the first carding slider, the two first connecting rods are respectively fixed at the front end and the rear end of the cross bar, and the front end and the rear end of the carding plate are respectively connected with the two first connecting rods, the carding machine is characterized in that a plurality of carding teeth are uniformly arranged at the bottom of the carding plate, the carding teeth are in contact with the top of the carding table, two second connecting rods are fixed on the right sides of the two first connecting rods respectively, third connecting rods are arranged on the right sides of the bottoms of the two second connecting rods respectively, the front end and the rear end of a second carding guide rail are fixed between the two third connecting rods respectively, a second carding slider is in sliding connection with the second carding guide rail, a second driving motor is mounted at the end part of the second carding guide rail, a fourth connecting rod is arranged at the bottom end of the second carding slider, the top of a rotating frame is mounted on the fourth connecting rod, the rotating frame is of a structure shaped like the Chinese character 'Jiong', the two ends of a carding roller are rotatably connected with the two ends of the inner side of the rotating frame, and a gap exists between the bottom of the carding roller and the top of the carding table.

Preferably, the carding machine further comprises two shaking guide rails and two shaking motors, wherein the two shaking guide rails are installed on the left side and the right side of the top of the supporting table respectively, the bottom of the carding table is connected with the two shaking guide rails in a sliding mode, the two shaking motors are symmetrically installed at two ends of the top of the supporting table and located on two sides of the carding table respectively, circular shaking pieces are eccentrically arranged at output ends of the tops of the two shaking motors, the eccentric directions of the two shaking pieces are consistent, and the side faces of the two shaking pieces are in contact with the left side and the right side of the carding table respectively.

Preferably, a plurality of arc carding grooves are uniformly formed in the top of the carding table, the extending direction of the carding grooves is consistent with the sliding direction of the first carding slider, and the cross section of the top of the carding table is wavy.

Preferably, still include two mounts, fixed plate, cylinder and telescopic link, two mounts are installed respectively the front side and the rear side of carding table right-hand member, the both ends and two mount sliding connection of fixed plate, the fixed plate be located the carding table the top and with there is the space between the carding table, the outside at a mount in two mounts is installed to the cylinder, the telescopic link is connected with the output of cylinder, the one end of fixed plate is connected with the flexible end of telescopic link.

Preferably, the carding machine further comprises a brush pad, and the brush pad is covered on the outer side of the carding roller.

Preferably, the pressure plate device further comprises two pressure sensors, the front end and the rear end of the bottom of the cross rod are provided with two pressure plates, the two pressure plates on the front side are in contact with two sides of the first connecting rod on the front side, the two pressure plates on the rear side are in contact with two sides of the first connecting rod on the rear side, the two pressure sensors are respectively installed in the pressure plate on the right side of the front end of the cross rod and the pressure plate on the left side of the rear end of the cross rod, and the two pressure sensors are respectively in contact with the right side of the first connecting rod on the front side and the left side of the first connecting rod on the rear side.

(III) advantageous effects

Compared with the prior art, the utility model provides a membrane yarn carding device, which has the following beneficial effects:

this membrane silk carding unit, slide carding plate and carding roller to the outside of carding table, then, with the membrane silk tiling on the carding table, then, the first slider of combing that slides makes carding plate and carding roller be close to the membrane silk, and simultaneously, it slides around driving the rotating turret and carding roller through the second slider of combing, make the slip direction of combing the roller perpendicular with the direction of placing of membrane silk, thereby through the slip of carding roller and the rotation when contacting with the membrane silk, scatter and comb the membrane silk, avoid the membrane silk to pile together, and, through the slow slip of first carding slider, make the carding tooth comb the space between the membrane silk, thereby slide to the opposite side through carding tooth and carding roller by one side of carding table and accomplish the carding work to the membrane silk, thereby can improve the carding effect to the membrane silk, and then improve the carding efficiency of membrane silk.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a right side view of the present invention;

FIG. 3 is a left side view of the carding station of the present invention;

FIG. 4 is a top plan view of a carding plate and turret of the present invention;

in the figure: 1. a support table; 2. a carding station; 3. a first carding frame; 4. a first carding rail; 5. a first carding slider; 6. a cross bar; 7. a first connecting rod; 8. a carding plate; 9. a second connecting rod; 10. a second carding rail; 11. a second carding slider; 12. a rotating frame; 13. a carding roller; 14. a support leg; 15. carding teeth; 16. a third connecting rod; 17. a fourth connecting rod; 18. shaking the guide rail; 19. a carding groove; 20. a fixed mount; 21. a fixing plate; 22. a brush pad; 23. a pressure sensor; 24. a first drive motor; 25. a second drive motor; 26. shaking the motor; 27. a shaking piece; 28. a cylinder; 29. a telescopic rod; 30. a pressure plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-4, the film yarn carding device of the utility model comprises a supporting table 1, a carding table 2, two first carding frames 3, a first carding guide rail 4, a first carding slider 5, a cross bar 6, two first connecting rods 7, a carding plate 8, two second connecting rods 9, a second carding guide rail 10, a second carding slider 11, a rotating frame 12 and a carding roller 13, wherein four corners of the bottom of the supporting table 1 are respectively provided with a supporting leg 14, the carding table 2 is mounted on the top of the supporting table 1, the two first carding frames 3 are respectively mounted on the left side and the right side of the supporting table 1, two ends of the first carding guide rail 4 are respectively fixed on the top ends of the two first carding frames 3, the first carding slider 5 is connected with the first carding guide rail 4 in a sliding manner, a first driving motor 24 is mounted at the end of the first carding guide rail 4, the cross bar 6 is mounted at the bottom of the first carding slider 5, two first connecting rods 7 are respectively fixed at the front end and the rear end of a cross bar 6, the front end and the rear end of a carding plate 8 are respectively connected with the two first connecting rods 7, a plurality of carding teeth 15 are uniformly arranged at the bottom of the carding plate 8, the plurality of carding teeth 15 are all contacted with the top of a carding table 2, two second connecting rods 9 are respectively fixed at the right sides of the two first connecting rods 7, third connecting rods 16 are respectively arranged at the right sides of the bottoms of the two second connecting rods 9, the front end and the rear end of a second carding guide rail 10 are respectively fixed between the two third connecting rods 16, a second carding slider 11 is in sliding connection with the second carding guide rail 10, a second driving motor 25 is installed at the end of the second carding guide rail 10, a fourth connecting rod 17 is arranged at the bottom end of the second carding slider 11, the top of a rotating frame 12 is installed on the fourth connecting rod 17, the rotating frame 12 is in a structure shaped like the Chinese character 'Jiong', the two ends of the carding roller 13 are rotatably connected with the two ends of the inner side of the rotating frame 12, a gap is reserved between the bottom of the carding roller 13 and the top of the carding table 2, the carding plate 8 and the carding roller 13 slide to the outer side of the carding table 2, then the film wire is flatly laid on the carding table 2, wherein the first carding guide rail 4 and the second carding guide rail 10 are conventional linear guide rails on the market, the power transmission mode adopts screw transmission, the first carding slider 5 and the second carding slider 11 are respectively driven by the first driving motor 24 to slide, then the first carding slider 5 is driven by the first driving motor 24 to enable the carding plate 8 and the carding roller 13 to be close to the film wire, meanwhile, the second carding slider 11 is driven by the second driving motor 25 to drive the rotating frame 12 and the carding roller 13 to slide back and forth, so that the sliding direction of the carding roller 13 is vertical to the placing direction of the film wire, thereby through the slip of carding roller 13 and with the rotation when the membrane silk contacts, scatter the carding to the membrane silk, avoid the membrane silk to pile together, and, through the slow slip of first carding slider 5, make carding tooth 15 comb the space between the membrane silk, thereby slide to the opposite side through carding tooth 15 and carding roller 13 by one side of carding table 2 and accomplish the carding work to the membrane silk, thereby can improve the carding effect to the membrane silk, and then improve the carding efficiency of membrane silk.

It should be further noted that the carding machine further comprises two shaking guide rails 18 and two shaking motors 26, the two shaking guide rails 18 are respectively installed on the left side and the right side of the top of the support table 1, the bottom of the carding table 2 is slidably connected with the two shaking guide rails 18, the two shaking motors 26 are symmetrically installed at two ends of the top of the support table 1, the two shaking motors 26 are respectively located on two sides of the carding table 2, circular shaking pieces 27 are eccentrically arranged on output ends of the tops of the two shaking motors 26, the eccentric directions of the two shaking pieces 27 are consistent, the side surfaces of the two shaking pieces 27 are respectively contacted with the left side and the right side of the carding table 2, the carding table 2 can move on the support table 1 through the shaking guide rails 18, during carding, the two shaking motors 26 synchronously rotate and drive the two shaking pieces 27 to rotate, so that the two shaking pieces 27 eccentrically rotate, synchronously driving the carding table 2 to shake in a small amplitude along the directions of the two shaking guide rails 18, so as to drive the film yarns on the carding table 2 to slightly shake, and improve the carding efficiency of the film yarns; a plurality of arc-shaped carding grooves 19 are uniformly formed in the top of the carding table 2, the extending directions of the carding grooves 19 are all consistent with the sliding direction of the first carding slider 5, the shape of the cross section of the top of the carding table 2 is wavy, and film yarns can be rapidly separated through the carding grooves 19, so that the carding efficiency of the film yarns is further improved; the carding machine is characterized by further comprising two fixing frames 20, a fixing plate 21, an air cylinder 28 and an expansion link 29, wherein the two fixing frames 20 are respectively installed on the front side and the rear side of the right end of the carding table 2, two ends of the fixing plate 21 are connected with the two fixing frames 20 in a sliding mode, the fixing plate 21 is located above the carding table 2, a gap exists between the fixing plate 21 and the carding table 2, the air cylinder 28 is installed on the outer side of one fixing frame 20 of the two fixing frames 20, the expansion link 29 is connected with the output end of the air cylinder 28, one end of the fixing plate 21 is connected with the telescopic end of the expansion link 29, the expansion link 29 is driven by the air cylinder 28 to expand and contract, so that the expansion link 29 drives the fixing plate 21 to slide up and down, the carding plate 8 and the carding roller 13 start from one end of the carding table 2 far away from the fixing plate 21 when carding is carried out, the fixing plate 21 slides down, and the fixing plate 21 fixes the end of the film yarn through the pressure and friction action of the fixing plate 21 on the end of the film yarn, the membrane silk is prevented from jumping during carding, when the membrane silk is carded to be close to the fixed plate 21, the fixed plate 21 is upwards slid to separate the fixed plate 21 from the membrane silk, and therefore the end part of the membrane silk close to the fixed plate 21 is carded; the carding roller is characterized by further comprising a brush pad 22, the brush pad 22 covers the outer side of the carding roller 13, and the friction effect of the carding roller 13 on film yarns can be improved through the brush pad 22, so that the carding effect is improved; the carding machine also comprises two pressure sensors 23, two pressure plates 30 are arranged at the front end and the rear end of the bottom of the cross bar 6, the two pressure plates 30 at the front side are contacted with two sides of the first connecting rod 7 at the front side, the two pressure plates 30 at the rear side are contacted with two sides of the first connecting rod 7 at the rear side, the two pressure sensors 23 are respectively arranged in the pressure plates 30 at the right side of the front end of the cross bar 6 and the pressure plates 30 at the left side of the rear end of the cross bar 6, the two pressure sensors 23 are respectively contacted with the right side of the first connecting rod 7 at the front side and the left side of the first connecting rod 7 at the rear side, when the carding teeth 15 meet certain resistance and cannot be used for continuously carding forwards, the resistance received by the carding teeth 15 is transmitted to the first connecting rod 7, so that the first connecting rod 7 applies additional pressure to the pressure sensors 23, a wireless signal transmitting device (not shown in the figure) is arranged in the pressure sensors 23, be provided with signal reception and processing apparatus (not drawn in the figure) in the first driving motor 24, signal reception and processing apparatus passes through wireless receiver and receives pressure sensor 23's signal to handle the signal through PLC processing apparatus, thereby change first driving motor 24's direction of rotation, thereby make pressure sensor 23 detect carding teeth 15 and receive the resistance, thereby can make carding plate 8 and carding roller 13 slide backward when carding teeth 15 are obstructed, comb resistance department repeatedly, and then comb the membrane silk open.

In summary, the working principle and the working process of the film wire carding device are that, when in use, the carding plate 8 and the carding roller 13 are slid to the outer side of the carding table 2, the film filaments are then laid flat on carding station 2, after which carding plate 8 and carding roller 13 are brought close to the film filaments by sliding first carding shoe 5, meanwhile, the second carding slider 11 drives the rotating frame 12 and the carding roller 13 to slide back and forth, so that the sliding direction of the carding roller 13 is vertical to the placing direction of the film yarns, and the carding roller 13 slides and rotates when contacting with the film yarns, the film filaments are scattered and carded, the film filaments are prevented from being stacked together, moreover, the carding teeth 15 comb the gaps among the film filaments through the slow sliding of the first carding sliding block 5, so that the carding work of the film threads is completed by the carding teeth 15 and the carding roller 13 sliding from one side of the carding station 2 to the other.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A membrane silk carding unit which characterized in that: comprises a supporting table (1), a carding table (2), two first carding frames (3), first carding guide rails (4), first carding sliders (5), a cross bar (6), two first connecting rods (7), carding plates (8), two second connecting rods (9), second carding guide rails (10), second carding sliders (11), rotating frames (12) and carding rollers (13), wherein supporting legs (14) are arranged at four corners of the bottom of the supporting table (1), the carding table (2) is arranged at the top of the supporting table (1), the two first carding frames (3) are respectively arranged at the left side and the right side of the supporting table (1), two ends of the first carding guide rails (4) are respectively fixed at the top ends of the two first carding frames (3), the first carding sliders (5) are in sliding connection with the first carding guide rails (4), first driving motors (24) are arranged at the end parts of the first carding guide rails (4), the carding machine is characterized in that the transverse rod (6) is arranged at the bottom of the first carding sliding block (5), the two first connecting rods (7) are respectively fixed at the front end and the rear end of the transverse rod (6), the front end and the rear end of the carding plate (8) are respectively connected with the two first connecting rods (7), a plurality of carding teeth (15) are uniformly arranged at the bottom of the carding plate (8), the carding teeth (15) are all contacted with the top of the carding table (2), the two second connecting rods (9) are respectively fixed at the right sides of the two first connecting rods (7), the right sides of the bottoms of the two second connecting rods (9) are respectively provided with a third connecting rod (16), the front end and the rear end of the second carding guide rail (10) are respectively fixed between the two third connecting rods (16), the second carding sliding block (11) is in sliding connection with the second carding guide rail (10), a second driving motor (25) is arranged at the end of the second carding guide rail (10), the bottom of second carding slider (11) is provided with fourth connecting rod (17), install on fourth connecting rod (17) the top of rotating turret (12), rotating turret (12) is "Jiong" style of calligraphy structure, carding roller (13)'s both ends are connected with the both ends of rotating turret (12) inboard rotation, carding roller (13)'s bottom with there is the space between the top of carding station (2).

2. The film filament carding device of claim 1, wherein: the carding table is characterized by further comprising two shaking guide rails (18) and two shaking motors (26), wherein the two shaking guide rails (18) are respectively installed on the left side and the right side of the top of the supporting table (1), the bottom of the carding table (2) is in sliding connection with the two shaking guide rails (18), the two shaking motors (26) are symmetrically installed at two ends of the top of the supporting table (1), the two shaking motors (26) are respectively located on two sides of the carding table (2), circular shaking moving pieces (27) are eccentrically arranged on output ends of the top of the two shaking motors (26), eccentric directions of the two shaking moving pieces (27) are consistent, and the side faces of the two shaking pieces (27) are respectively in contact with the left side and the right side of the carding table (2).

3. The film filament carding device of claim 2, wherein: the top of the carding table (2) is uniformly provided with a plurality of arc carding grooves (19), the extending directions of the carding grooves (19) are all consistent with the sliding direction of the first carding sliding block (5), and the section shape of the top of the carding table (2) is wavy.

4. The film filament carding device of claim 3, wherein: still include two mount (20), fixed plate (21), cylinder (28) and telescopic link (29), install respectively two mount (20) the front side and the rear side of carding table (2) right-hand member, the both ends and two mount (20) sliding connection of fixed plate (21), fixed plate (21) be located carding table (2) the top and with have the space between carding table (2), the outside of a mount (20) in two mount (20) is installed in cylinder (28), telescopic link (29) are connected with the output of cylinder (28), the one end of fixed plate (21) is connected with the flexible end of telescopic link (29).

5. The film filament carding device of claim 4, wherein: the carding machine is characterized by further comprising a brush pad (22), wherein the brush pad (22) is coated on the outer side of the carding roller (13).

6. The film filament carding device of claim 5, wherein: still include two pressure sensor (23), the front end and the rear end of horizontal pole (6) bottom all are provided with two pressure plates (30), two of front side pressure plate (30) with be located the front side the both sides contact of head rod (7), two of rear side pressure plate (30) with be located the rear side the both sides contact of head rod (7), two pressure sensor (23) are installed respectively in pressure plate (30) that are located horizontal pole (6) front end right side and are located horizontal pole (6) left side pressure plate (30) of rear end, two pressure sensor (23) contact with the right side of head rod (7) of front side and the left side of head rod (7) of rear side respectively.